Theoretical and experimental analysis for the impact response of glass fibre reinforced aluminium honeycomb sandwiches

2016 ◽  
Vol 20 (1) ◽  
pp. 42-69 ◽  
Author(s):  
Vincenzo Crupi ◽  
Emre Kara ◽  
Gabriella Epasto ◽  
Eugenio Guglielmino ◽  
Halil Aykul
Keyword(s):  
Experimental Data ◽  
Sandwich Structures ◽  
Low Velocity Impact ◽  
Balance Model ◽  
Model Parameters ◽  
Low Velocity ◽  
Internal Damage ◽  
Limit Loads ◽  
Load Carrying ◽  
The Impact

Honeycomb sandwich structures are increasingly used in the automotive, aerospace and shipbuilding industries where fuel savings, increase in load carrying capacity, vehicle safety and decrease in gas emissions are very important aspects. The aim of this study was to develop the theoretical methods, initially proposed by the authors and by other researchers for the prediction of low-velocity impact responses of sandwich structures. The developed methods were applied to sandwich structures with aluminium honeycomb cores and glass-epoxy facings for the assessment of impact parameters and for the prediction of limit loads. The values of model parameters were compared with data reported in literature and the predictions of the limit loads were validated by means of the experimental data. Good achievement was obtained between the results of the theoretical models and the experimental data. The failure mode and the internal damage of the sandwich panels have been investigated using 3D computed tomography, which allowed the evaluation of parameters of energy balance model, and infrared thermography, which allowed the detection of the temperature evolution of the specimens during the tests. The experimental and theoretical results demonstrated that the use of glass-epoxy reinforcement on aluminium honeycomb sandwiches enhances the energy absorption and load carrying capacities.

A Study on Low Velocity Impact of Woven Glass/Phenolic Composite Laminates Considering Environmental Effects

2005 ◽  
Vol 297-300 ◽  
pp. 1303-1308 ◽  
Author(s):  
Jae Hoon Kim ◽  
Duck Hoi Kim ◽  
Hu Shik Kim ◽  
Byoung Jun Park
Keyword(s):  
Compressive Strength ◽  
Environmental Effects ◽  
Impact Loading ◽  
Composite Laminates ◽  
Impact Damage ◽  
Low Velocity Impact ◽  
Low Velocity ◽  
Internal Damage ◽  
The Impact ◽  
Phenolic Composite

The objectives of this study are to evaluate the internal damage and compressive residual strength of composite laminate by impact loading. To investigate the environmental effects, as-received and accelerated-aged glass/phenolic laminates are used. UT C-Scan is used to determine the impact damage characteristics and CAI tests are carried out to evaluate quantitatively the reduction of compressive strength by impact loading. The damage modes of the woven glass/phenolic laminates are evaluated. In the case of the accelerated-aged laminates, as aging time increases, initial failure energy and residual compressive strength decrease.

Analysis on Low Velocity Impact Damage and Compressive Residual Strength of Composite Laminates

2014 ◽  
Vol 566 ◽  
pp. 463-467
Author(s):  
Pu Xue ◽  
H.H. Chen ◽  
W. Guo
Keyword(s):  
Experimental Data ◽  
Residual Strength ◽  
Composite Laminates ◽  
Damage Mechanics ◽  
Impact Damage ◽  
Numerical Results ◽  
Low Velocity Impact ◽  
Low Velocity ◽  
Velocity Impact ◽  
The Impact

This paper studies the impact damage under low velocity impact for composite laminates based on a nonlinear progressive damage model. Damage evolution is described by the framework of the continuum damage mechanics. The real impact damage status of composite laminates has been used to analyze the residual compressive strength instead of assumptions on damage area after impact. The validity of the methodologies has been demonstrated by comparing the numerical results with the experimental data available in literature. The delamination area has an error of 11.3%. The errors of residual strength and compressive displacement are 8.9% and 15%, which indicate that the numerical results matched well with the experimental data.

Low-velocity impact on cylindrically curved bilayers

2018 ◽  
Vol 232 (4) ◽  
pp. 568-576
Author(s):  
A Bidi ◽  
Gh Liaghat ◽  
Gh Rahimi
Keyword(s):  
Shear Deformation Theory ◽  
Low Velocity Impact ◽  
Fourier Series Expansion ◽  
Balance Model ◽  
Radius Of Curvature ◽  
Hertz Contact ◽  
Low Velocity ◽  
Mass Model ◽  
Velocity Impact ◽  
The Impact

In this study, low-velocity impact response of cylindrically curved bilayer panels is studied. A large number of parameters affect the impact dynamics and many models have been used for solution previously. These models can be classified as energy balance model, spring–mass model, and complete models in which the dynamic behavior of the structure is exactly modeled. In this study, a two degrees of freedom spring–mass model is used to evaluate contact force between the composite panel and impactor. This work uses the modified Hertz contact model which is linearized form of general Hertz contact law. First-order shear deformation theory coupled with Fourier series expansion is used to derive the governing equations of the curved bilayer panel. The effects of panel curvature, impact velocity, and mass of impactor on the panel behavior under low-velocity impact are investigated. The results show that changing the panel radius of curvature will change the impact force, impact duration, and local panel deformation. Finally, analytical solutions have been compared with numerical results.

Impact of drops on solid surfaces: self-similar capillary waves, and splashing as a new type of kinematic discontinuity

1995 ◽  
Vol 283 ◽  
pp. 141-173 ◽  
Author(s):  
A. L. Yarin ◽  
D. A. Weiss
Keyword(s):  
Experimental Data ◽  
Capillary Waves ◽  
Low Velocity Impact ◽  
Low Velocity ◽  
Charge Coupled Device ◽  
New Type ◽  
Self Similar ◽  
Onset Velocity ◽  
A Charge ◽  
The Impact

The impact of drops impinging one by one on a solid surface is studied experimentally and theoretically. The impact process is observed by means of a charge-coupled-device camera, its pictures processed by computer. Low-velocity impact results in spreading and in propagation of capillary waves, whereas at higher velocities splashing (i.e. the emergence of a cloud of small secondary droplets, absent in the former case) sets in. Capillary waves are studied in some detail in separate experiments. The dynamics of the extension of liquid lamellae produced by an impact in the case of splashing is recorded. The secondary-droplet size distributions and the total volume of these droplets are measured, and the splashing threshold is found as a function of the impact parameters.The pattern of the capillary waves is predicted to be self-similar. The calculated wave profile agrees well with the experimental data. It is shown theoretically that the splashing threshold corresponds to the onset of a velocity discontinuity propagating over the liquid layer on the wall. This discontinuity shows several aspects of a shock. In an incompressible liquid such a discontinuity can only exist in the presence of a sink at its front. The latter results in the emergence of a circular crown-like sheet virtually normal to the wall and propagating with the discontinuity. It is predicted theoretically and recorded in the experiment. The crown is unstable owing to the formation of cusps at the free rim at its top edge, which results in the splashing effect. The onset velocity of splashing and the rate of propagation of the kinematic discontinuity are calculated and the theoretical results agree fairly well with the experimental data. The structure of the discontinuity is shown to match the outer solution.

Numerical Simulation of Low Velocity Impact on Pin-Reinforced Foam Core Sandwich Panel

2017 ◽  
Vol 742 ◽  
pp. 673-680
Author(s):  
M. Adli Dimassi ◽  
Axel S. Herrmann
Keyword(s):  
Sandwich Structures ◽  
Element Model ◽  
Low Velocity Impact ◽  
Foam Core ◽  
Low Velocity ◽  
Industrial Sectors ◽  
Out Of Plane ◽  
Scale Modelling ◽  
Cohesive Zone Elements ◽  
The Impact

The use of sandwich structures is well established in industrial sectors where high stiffness and strength combined with lightweight are required, like in marine, wind turbine and railway applications. However, the vulnerability of sandwich structures to low-velocity impacts limits its use in primary aircraft structures. Pin reinforcement of the foam core enhances the out-of-plane properties and the damage tolerance of the foam core. In this paper, a finite element model is proposed to predict the impact behaviour of pin-reinforced sandwich structure. An approach based on the building block approach was used to develop the model. Multi-scale modelling in the impact region that considers the delamination of the face sheet using cohesive zone elements was employed to increase the accuracy of the simulation. Impact tests were performed to validate the numerical model. A good agreement between numerical and experimental results in terms of contact-force displacement history and failure mode was found.

scholarly journals Experimental analysis of impact and post-impact behaviour of inserts in Carbon sandwich structures

2017 ◽  
Vol 21 (1) ◽  
pp. 135-153 ◽  
Author(s):  
Laurent Mezeix ◽  
Simon Dols ◽  
Christophe Bouvet ◽  
Bruno Castanié ◽  
Jean-Paul Giavarini ◽  
...  
Keyword(s):  
Sandwich Structures ◽  
Low Velocity Impact ◽  
Low Velocity ◽  
Failure Patterns ◽  
Impact Tests ◽  
Compression After Impact ◽  
Post Impact ◽  
Pull Through ◽  
Failure Scenario ◽  
The Impact

In aeronautics, honeycomb sandwich structures are widely used for secondary structures such as landing gear doors, flaps or floors, and for primary structures in helicopters or business jets. These structures are generally joined by using local reinforcements of the insert type. In the present study, 50 J low velocity impact tests were performed on inserts using a drop-weight device and the impact response and failure patterns were analysed. Impacted specimens were then pull-through tested to failure. Some of the tests were stopped before final failure in order to obtain precise details on the failure scenario. It was shown that, in the cases studied, the residual strength after impact was very high (about 90%) in comparison to the large reductions habitually observed in compression after impact tests.

The perforation resistance of sandwich structures subjected to low velocity projectile impact loading

2012 ◽  
Vol 116 (1186) ◽  
pp. 1247-1262 ◽  
Author(s):  
J. Zhou ◽  
Z. W. Guan ◽  
W. J. Cantwell
Keyword(s):  
Sandwich Structures ◽  
Sandwich Panels ◽  
Impact Testing ◽  
Impact Response ◽  
Low Velocity Impact ◽  
Low Velocity ◽  
Element Analysis ◽  
The Finite Element Analysis ◽  
Analysis Package ◽  
The Impact

Abstract This article presents the findings of a study to investigate the impact perforation resistance of sandwich structures. The dynamic response of sandwich panels based on PVC foam cores has been evaluated by determining the energy to perforate the panels. The impact response of the sandwich structures was predicted using the finite element analysis package Abaqus/Explicit. The validated FE models were also used to investigate the effect of oblique loading and to study the impact response of sandwich panels subjected to a pressure differential equivalent to flying at an altitude of 10,000m. Low velocity impact testing has shown that the energy to perforate the sandwich panels is dependent on the properties of the core. It has been shown that increasing the density of the crosslinked PVC foams by a factor of two yielded a 600% increase in the perforation resistance of the sandwich structures. At higher densities, the crosslinked foam sandwich structures offered a superior perforation resistance to the linear PVC structures. The numerical analysis accurately predicted the perforation energies of the sandwich panels, as well as the prevailing failure mechanisms following impact. Finally, it has been shown that sandwich panels impacted at high altitude offer a similar perforation resistance to those tested at sea level.

Characterisation of the impact induced damage in composites by cross-comparison among experimental non-destructive evaluation techniques and numerical simulations

2016 ◽  
Vol 231 (16) ◽  
pp. 3077-3090 ◽  
Author(s):  
A Riccio ◽  
S Saputo ◽  
A Sellitto ◽  
V Lopresto
Keyword(s):  
Experimental Data ◽  
Numerical Model ◽  
Composite Plates ◽  
Matrix Cracking ◽  
Low Velocity Impact ◽  
Low Velocity ◽  
Premature Failure ◽  
Explicit Finite Element ◽  
The Impact ◽  
Non Destructive

Composite fibre-reinforced materials, under low velocity impacts, can experience simultaneous interacting failure phenomena, such as intra-laminar damage, fibre breakage and matrix cracking, and inter-laminar damage such as delaminations. These failure mechanisms are usually the subject of extensive investigations because they can cause a significant reduction in strength of composites structures leading to premature failure. In the present work, composite plates under low velocity impact are investigated. Experimental data, such as experimental curves and images from non-destructive inspections, are used to characterise the low velocity impacts-induced damage in conjunction with a non-linear explicit Finite element numerical model. The adopted numerical model, implemented in the FE code (Abaqus/Explicit) by a user-defined material subroutine (VUMAT), has been demonstrated to be very effective in predicting the damage onset and evolution and, in general, able to correctly integrate the experimental data by providing useful information about the impact damage localisation and evolution.

Low-velocity impact behaviour of titanium honeycomb sandwich structures

2017 ◽  
Vol 20 (8) ◽  
pp. 1009-1027 ◽  
Author(s):  
Zonghong Xie ◽  
Wei Zhao ◽  
Xinnian Wang ◽  
Jiutao Hang ◽  
Xishan Yue ◽  
...  
Keyword(s):  
Contact Force ◽  
Sandwich Structures ◽  
Impact Damage ◽  
Low Velocity Impact ◽  
Low Velocity ◽  
Velocity Impact ◽  
Honeycomb Sandwich ◽  
The Impact ◽  
Maximum Contact ◽  
Positive Effect

Titanium honeycomb sandwich structures are gradually used in newly developed aircrafts in China. In this study, low-velocity impact tests on the titanium honeycomb sandwich structures were carried out to obtain the impact dynamic response and investigate the typical impact damage modes and parameters including the depths and diameters of the facesheet indentation and the core crushing region. The test results showed that the maximum contact force, the diameter and depth of the indentation had strong positive correlations to the impact energy. Numerical analysis was also conducted to study the low-velocity impact behaviour of the titanium honeycomb sandwich structures by using parametric finite element models that contained all the geometric and the structural details of the titanium honeycomb cores. The numerical results successfully captured the typical low-velocity impact damage modes of the titanium sandwich structures, similar to those observed in the tests. The predicted impact dynamic response also agreed very well with the test data. By using the validated finite element models, a parameter sensitivity study on the effects of the structural parameters on the low-velocity impact damage behaviour of the titanium sandwich structures was conducted. The parametric analysis results showed that the impactor diameter, the facesheet thickness and the core cell wall thickness had positive effect on the maximum contact force, and negative effect on the indentation depth, while the height of the honeycomb core had positive effect on the contact force, but little influence on the indentation depth.

scholarly journals Prediction of the Impact Behavior of Bio-hybrid Composites Using Finite Element Method

2021 ◽  
Author(s):  
Davide Mocerino ◽  
Luca Boccarusso ◽  
Dario De Fazio ◽  
Massimo Durante ◽  
Antonio Langella ◽  
...  
Keyword(s):  
Hybrid Composites ◽  
Natural Fibers ◽  
Low Velocity Impact ◽  
Impact Behavior ◽  
Low Velocity ◽  
Internal Damage ◽  
Hemp Fibers ◽  
Shell Elements ◽  
Ductile Behavior ◽  
The Impact

The use of composite hybridization using both synthetic and natural fibers, is one of the most established way to combine the advantages of each material that forms the composite system in order to obtain a composite with good in-plane and out-of-plane properties. For example, as pointed out in authors previous research works, considering carbon/hemp hybrid composites, it is possible to combine the ductile behavior and the capacity to absorb energy of hemp fibers with the higher strength and stiffness of carbon allowing the development of a hybrid system with enhanced energy absorption capability, reduced production cost and lower environmental impact respect to traditional carbon fibers composites. The aim of this work is to investigate both experimentally and numerically the mechanical behavior at impact of pure carbon, pure hemp and carbon/hemp hybrid composite laminate. Low velocity impact tests at 10 J and 20 J were carried and non-destructive analyses were performed for each impact energy to evaluate the internal damage extent. The same tests were numerically simulated with LS-DYNA software using shell elements and different material cards (i.e. MAT 54/55, MAT 24 depending on typology of fibers) and contact conditions in order to find the best configuration that matches the experimental results.

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