scholarly journals Coupling analysis of contra-rotating fan interstage pressure pulsation and blade vibration based on wavelet reconstruction

PLoS ONE ◽  
2021 ◽  
Vol 16 (2) ◽  
pp. e0245985
Author(s):  
Xinzhe Zhang ◽  
Chen Dai ◽  
Zunlong Jin ◽  
Sławomir Dykas ◽  
Guojie Zhang

In recent years, the flow characteristics research of the interstage region in counter-rotating axial fans in terms of fluid dynamics has attracted much attention. Especially, the dynamic relationship between interstage pressure pulsation and blade vibration in counter-rotating axial fans has not yet been clarified. This paper performs the signal processing method of wavelet decomposition and reconstruction in time-frequency analysis process. Under different flow conditions, weak-coupling numerical simulation program is employed to analyze the fluid-structure coupling interaction between interstage pressure pulsations and blade vibrations in counter-rotating axial fans. The results indicate that the fluid-structure coupling interaction field in the interstage of counter-rotating axial fans mainly excites the first-order vibration of the second-stage blade. At the same time, the consistency between the pulsation frequency and the vibration frequency of the airflow reflects the good coupling property. Two stage blades cut the airflow to cause field changes and airflow pulsation, and then, airflow pulsation causes blades deformation and produces vibrations of the same frequency at the blade. The deformation of the blades, in turn, causes the flow field changes. Rotating stall, vortex movement and breakdown produced low-frequency airflow pulsation and vortex vibration of the blade.

2018 ◽  
pp. 41-48 ◽  
Author(s):  
Qiaorui Si ◽  
Qianglei Cui ◽  
Keyu Zhang ◽  
Jianping Yuan ◽  
Gérard Bois

In order to study the flow characteristics of centrifugal pumps when transporting the gas-liquid mixture, water and air were chosen as the working medium. Both numerical simulation and experimental tests were conducted on a centrifugal pump under different conditions of inlet air volume fraction (IAVF). The calculation used URANS k-epsilon turbulence model combined with the Euler-Euler inhomogeneous two-phase model. The air distribution and velocity streamline inside the impeller were obtained to discuss the flow characteristics of the pump. The results show that air concentration is high at the inlet pressure side of the blade, where the vortex will exist, indicating that the gas concentration have a great relationship with the vortex aggregation in the impeller passages. In the experimental works, pump performances were measured at different IAVF and compared with numerical results. Contributions to the centrifugal pump performance degradations were analyzed under different air-water inlet flow condition such as IAVF, bubble size, inlet pressure. Results show that pump performance degradation is more pronounced for low flow rates compared to high flow rates. Finally, pressure pulsation and vibration experiments of the pump model under different IAVF were also conducted. Inlet and outlet transient pressure signals under four IAVF were investigated and pressure pulsation frequency of the monitors is near the blade passing frequency at different IAVF, and when IAVF increased, the lower frequency signal is more and more obvious. Vibration signals at five measuring points were also obtained under different IAVF for various flow rates.


Processes ◽  
2020 ◽  
Vol 8 (8) ◽  
pp. 958
Author(s):  
Chenlong Jiang ◽  
Mengjiao Li ◽  
Enda Li ◽  
Xingye Zhu

Based on Shear Stress Transport (SST) turbulence model for unsteady simulation of an axial-flow fan, this paper studies the time-frequency information in the hump region, and investigates the disturbance information of spike and modal wave under different flow coefficients based on continuous wavelet transform (CWT). The results show that before the hump point, the low-frequency modal wave occupies the main disturbance form and circularly propagates at 1/10 of the rotor speed, and the axial-flow fan does not enter the stall stage; while after the flow coefficient reduces to the hump point, the spike wave with higher frequency replaces the modal wave as the main disturbance mode while the axial-flow fan enters the stall stage. Through in-depth investigation of unsteady flow characteristics under the hump point, it is found that after experiencing the emerging spike, with the sharp increase of incidence angle, some flow distortions appear on the intake surface, and further induce some flow paths to form stall vortices. When a path goes into stall stage, the airflow state is greatly affected, the inverse flow and air separation phenomenon in the rim region increase significantly, and the flow capacity decreases significantly, so the flow capacity in the hub region increases correspondingly. The flow path distortion of tip leakage flow (TLF) and leading edge (LE) spillage caused by the stall vortices are the main inducements of rotating stall.


Author(s):  
Zhe Ma ◽  
Baoshan Zhu ◽  
Cong Rao ◽  
Lei Tan

As the reversible pump-turbines operate in the S-shaped region, instability problems including backflow, vortex formation and rotating stall may appear. Previous researches studied instabilities at different guide vane opening (GVO) on their inception and evolution but few studies explored the effect of the blade lean at the leading edge. In present work, two runners tested by experiments, the runner A with a negative and the runner B with a positive blade lean at leading edge, were studied in CFD mode with a reduced scale model. Six operating points, namely, best efficiency point (OP#1), two points in the normal operating region (OP#2, OP#3), two points near runaway line (OP#4, OP#5) and a low discharge point in turbine brake (OP#6) were calculated for both runners. As the discharge reduces, the flow in the runners loses its symmetry and the efficiency becomes lower and lower. The flow of OP#1, OP#2 and OP#3 is healthy but slight separations locate near the inlet of the passages. At OP#4, obvious vortexes occupy the passages and the visible vortexes prevent the flow from entering the channels. The blockage generates strong backflow near the inlet of the runner. Moreover, the main backflow area locates near the hub for runner A while for runner B it is near the shroud. Unsteady vortex formation and rotating stall respectively exist at the near runaway points (OP#4 and OP#5) and low discharge point (OP#6). At these three points, the pressure fluctuations in the vaneless gap between the runner and guide vanes are very high and the amplitude shows a small difference between the two runners. Dramatic distinction appears on the frequency of the fluctuation. For both of the two runners, a peak corresponding to 70% fn, where fn is the runner rotating frequency, rises in the spectra of OP#4 and OP#5. This peak appears at all the monitors in the vaneless space at the same time standing for the unsteady vortex formation, which does not rotate with the blades. In addition, at OP#6, 40% and 50% fn are detected as the dominant frequencies for runner A and runner B respectively. In addition, the propagation of such two low frequency signal along the annulus in the vaneless space proves the existence of the rotating stalls.


2018 ◽  
Vol 140 (11) ◽  
Author(s):  
B. Mischo ◽  
P. Jenny ◽  
S. Mauri ◽  
Y. Bidaut ◽  
M. Kramer ◽  
...  

Unshrouded industrial centrifugal compressor impellers operate at high rotational speeds and volume flow rates. Under such conditions, the main impeller blade excitation is dominated by high frequency interaction with stationary parts, i.e., vaned diffusers or inlet guide vanes (IGVs). However, at severe part load operating conditions, sub-synchronous rotating flow phenomena (rotating stall) can occur and cause resonant blade vibration with significant dynamic (von-Mises) stress in the impeller blades. To ensure high aerodynamic performance and mechanical integrity, part load conditions must be taken into account in the aeromechanical design process via computational fluid dynamics (CFD) and finite element method (FEM) analyzes anchored by experimental verification. The experimental description and quantification of unsteady interaction between rotating stall cells and an unshrouded centrifugal compression stage in two different full scale compression units by Jenny and Bidaut (“Experimental Determination of Mechanical Stress Induced by Rotating Stall in Unshrouded Impellers of Centrifugal Compressors”, ASME J. Turbomach. 2016; 139(3):031011-031011-10) were reproduced in a scaled model test facility to enhance the understanding of the fluid–structure interaction (FSI) mechanisms and to improve design guide lines. Measurements with strain gauges and time-resolved pressure transducers on the stationary and rotating parts at different positions identified similar rotating stall patterns and induced stress levels. Rotating stall cell induced resonant blade vibration was discovered for severe off-design operating conditions and the measured induced dynamic von-Mises stress peaked at 15% of the mechanical endurance limit of the impeller material. Unsteady full annulus CFD simulations predicted the same rotating stall pressure fluctuations as the measurements. The unsteady Reynold's Averaged Navier-Stokes simulations were then used in FEM FSI analyses to predict the stress induced by rotating stall and assess the aerodynamic damping of the corresponding impeller vibration mode shape. Excellent agreement with the measurements was obtained for the stall cell pressure amplitudes at various locations. The relative difference between measured and mean predicted stress from fluid–structure interaction was 17% when resonant blade vibration occurred. The computed aerodynamic damping was 27% higher compared to the measurement.


Author(s):  
Yan Jin ◽  
Hongcheng Chen ◽  
David S.-K. Ting ◽  
Jacqueline Stagner ◽  
Junxin Wu ◽  
...  

To better understand the workings of submersible tubular pumping system and to enable future improvements, the pressure fluctuation and unsteady flow characteristics due to the complex rotor-stator interactions need to be properly delineated. High-frequency pressure measurements coupled with CFD simulations have been invoked in this study to elucidate the unsteady flow in different components of a submersible tubular pumping system at different discharges. The focus is on the impeller and guide vane, where the unsteady interaction is the strongest. The pressure pulsation distributions of different characteristic cross sections such as impeller exit, middle of guide vane, and exit of guide vane were quantified. In addition, the flow characteristics and the turbulent kinetic energy inside the impeller, guide vane, and bulb unit were obtained at the different time steps. The results show that the pressure pulsation frequency obtained by simulation was in agreement with the experimental results, including the critical points around the impeller and the guide vanes. The complementary two-prong approach is thus proven to be a powerful duo in researching and advancing a convoluted pumping system.


Author(s):  
Jiayi Zhao ◽  
Zhiheng Wang ◽  
Yang Zhao ◽  
Guang Xi

As the flow rate decreases from the design to the rotating stall condition, the enhanced impeller–diffuser interaction considerably deteriorates the flow condition at the diffuser inlet, which may trigger stall and blade vibration problems. In order to reveal the underlying mechanism and estimate the impact of the interaction within the impeller and diffuser passages, measurements using the wireless acquisition technique and high-frequency response system have been conducted on a 1.5 stage centrifugal compressor with the vaned diffuser. The details of its transient flow characteristics suggest that the effects of the impeller sweep extensively propagate in the diffuser passage. Distinctions of the shroud reversed vortex effect exist between the main and splitter blades at the impeller outlet, which initiates the predominant passage passing frequency at the diffuser inlet under small flow rate condition. In addition, the present study explains why the dominant disturbance shifts back and force between the passage passing frequency and blade passing frequency for different positions of the diffuser and flow rates. Through flow throttling, the diffuser reaction toward the impeller passage considerably strengthens due to the growing pressure potential near the convex surface of the diffuser vane, which is associated with the reversed flow.


2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Xiaoran Zhao ◽  
Yexiang Xiao ◽  
Zhengwei Wang ◽  
Yongyao Luo ◽  
Lei Cao

Unsteady flow phenomena like rotating stall frequently occur in centrifugal pumps under off-design conditions. Rotating stall could lead to flow instabilities and pressure pulsation, which affect the normal operation of pumps. The mechanism of rotating stall has not been sufficiently understood in previous researches. In this study, the impact of rotating stall in the impeller on centrifugal pump stability and pressure pulsation is numerically investigated. This paper aims to detect the unsteady flow characteristics inside the centrifugal pump by computational fluid dynamics technology, to analyze pressure pulsations caused by rotating stall and to explore the propagation mechanism of rotating stall. Unsteady numerical simulations are performed by ANSYS 16.0 to model the unsteady flow within the entire flow passage of a centrifugal pump under 0.4QBEP and 0.6QBEP working conditions. Through flow characteristics research, the generation and propagation of rotating stall are discovered. Flow separation appears near the leading edge of the pressure side and transforms into vortices, which move along the passage. Meanwhile, the stall cells rotate circumferentially in the impeller. Additionally, frequencies and amplitudes of pressure pulsations related to rotating stall are investigated by spectrum analysis. The results detect a possible characteristic frequency of rotating stall and show that the interaction between stall cells and the volute tongue could have an influence on rotor–stator interaction (RSI).


Author(s):  
B. Mischo ◽  
P. Jenny ◽  
S. Mauri ◽  
Y. Bidaut ◽  
M. Kramer ◽  
...  

Unshrouded industrial centrifugal compressor impellers operate at high rotational speeds and volume flow rates. Under such conditions the main impeller blade excitation is dominated by high frequency interaction with stationary parts, i.e. vaned diffusers or inlet guide vanes. However, at severe part load operating conditions sub-synchronous rotating flow phenomena (rotating stall) can occur and cause resonant blade vibration with significant dynamic (von-Mises) stress in the impeller blades. To ensure high aerodynamic performance and mechanical integrity, part load conditions must be taken into account in the aero-mechanical design process via CFD and FEM analyses anchored by experimental verification. The experimental description and quantification of unsteady interaction between rotating stall cells and an unshrouded centrifugal compression stage in two different full scale compression units by Jenny and Bidaut [1] were reproduced in a scaled model test facility to enhance the understanding of the fluid-structure interaction mechanisms and to improve design guide lines. Measurements with strain gauges and time-resolved pressure transducers on the stationary and rotating parts at different positions identified similar rotating stall patterns and induced stress levels. Rotating stall cell induced resonant blade vibration was discovered for severe off-design operating conditions and the measured induced dynamic von-Mises stress peaked at 15% of the mechanical endurance limit of the impeller material. Unsteady full annulus CFD simulations predicted the same rotating stall pressure fluctuations as the measurements. The unsteady RANS simulations were then used in FEM fluid-structure interaction analyses to predict the stress induced by rotating stall and assess the aerodynamic damping of the corresponding impeller vibration mode shape. Excellent agreement with the measurements was obtained for the stall cell pressure amplitudes at various locations. The relative difference between measured and mean predicted stress from fluid-structure interaction was 17% when resonant blade vibration occurred. The computed aerodynamic damping was 27% higher compared to the measurement.


2021 ◽  
Vol 13 (3) ◽  
pp. 480
Author(s):  
Jingang Zhan ◽  
Hongling Shi ◽  
Yong Wang ◽  
Yixin Yao

Ice sheet changes of the Antarctic are the result of interactions among the ocean, atmosphere, and ice sheet. Studying the ice sheet mass variations helps us to understand the possible reasons for these changes. We used 164 months of Gravity Recovery and Climate Experiment (GRACE) satellite time-varying solutions to study the principal components (PCs) of the Antarctic ice sheet mass change and their time-frequency variation. This assessment was based on complex principal component analysis (CPCA) and the wavelet amplitude-period spectrum (WAPS) method to study the PCs and their time-frequency information. The CPCA results revealed the PCs that affect the ice sheet balance, and the wavelet analysis exposed the time-frequency variation of the quasi-periodic signal in each component. The results show that the first PC, which has a linear term and low-frequency signals with periods greater than five years, dominates the variation trend of ice sheet in the Antarctic. The ratio of its variance to the total variance shows that the first PC explains 83.73% of the mass change in the ice sheet. Similar low-frequency signals are also found in the meridional wind at 700 hPa in the South Pacific and the sea surface temperature anomaly (SSTA) in the equatorial Pacific, with the correlation between the low-frequency periodic signal of SSTA in the equatorial Pacific and the first PC of the ice sheet mass change in Antarctica found to be 0.73. The phase signals in the mass change of West Antarctica indicate the upstream propagation of mass loss information over time from the ocean–ice interface to the southward upslope, which mainly reflects ocean-driven factors such as enhanced ice–ocean interaction and the intrusion of warm saline water into the cavities under ice shelves associated with ice sheets which sit on retrograde slopes. Meanwhile, the phase signals in the mass change of East Antarctica indicate the downstream propagation of mass increase information from the South Pole toward Dronning Maud Land, which mainly reflects atmospheric factors such as precipitation accumulation.


2019 ◽  
Vol 219 (2) ◽  
pp. 975-994 ◽  
Author(s):  
Gabriel Gribler ◽  
T Dylan Mikesell

SUMMARY Estimating shear wave velocity with depth from Rayleigh-wave dispersion data is limited by the accuracy of fundamental and higher mode identification and characterization. In many cases, the fundamental mode signal propagates exclusively in retrograde motion, while higher modes propagate in prograde motion. It has previously been shown that differences in particle motion can be identified with multicomponent recordings and used to separate prograde from retrograde signals. Here we explore the domain of existence of prograde motion of the fundamental mode, arising from a combination of two conditions: (1) a shallow, high-impedance contrast and (2) a high Poisson ratio material. We present solutions to isolate fundamental and higher mode signals using multicomponent recordings. Previously, a time-domain polarity mute was used with limited success due to the overlap in the time domain of fundamental and higher mode signals at low frequencies. We present several new approaches to overcome this low-frequency obstacle, all of which utilize the different particle motions of retrograde and prograde signals. First, the Hilbert transform is used to phase shift one component by 90° prior to summation or subtraction of the other component. This enhances either retrograde or prograde motion and can increase the mode amplitude. Secondly, we present a new time–frequency domain polarity mute to separate retrograde and prograde signals. We demonstrate these methods with synthetic and field data to highlight the improvements to dispersion images and the resulting dispersion curve extraction.


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