scholarly journals Mechanical Properties and Microstructure of Fast – Fired Clinker Tiles Based on Wierzbka I Raw Material

2016 ◽  
Vol 16 (1) ◽  
pp. 17-26
Author(s):  
M. Gajek ◽  
A. Rapacz-Kmita ◽  
M. Dudek ◽  
J. Partyka
Keyword(s):  
Mechanical Properties ◽  
Water Absorption ◽  
Open Porosity ◽  
Bending Strength ◽  
High Strength ◽  
Linear Shrinkage ◽  
Raw Material ◽  
Measurement Results ◽  
Mechanical Bending ◽  
High Degree

Abstract The article presents results of research on microstructural and mechanical properties of floor tiles clinker manufactured on the basis of Wierzbka I raw material, which is part of the deposit Wierzbka, near Suchedniów. Wierzbka I clay was added in various volume fractions to the standard tile compositions used in industrial practice. The samples were pressed in a range of from 21 MPa to 42 MPa and fired in the laboratory furnace at 1130°C to 1190°C. Selected compositions were pressed at 28 MPa and fired in a standard industrial environment. The process of firing was conducted in an industrial kiln at temperature of 1160°C for 38 minutes, with holding for 4 minutes at maximum operating temperature. The samples, which were prepared in the laboratory and industrial conditions were evaluated for the effect of addition of the Wierzbka I clay on their microstructural and mechanical properties based on the measurement results of linear shrinkage, bulk density, open porosity, water absorption and flexural strength (Ϭ) of the tiles. Microstructural changes were observed with a scanning electron microscope (SEM). The results revealed that the tested tiles were characterized by a high degree of sintering, an apparent density of 2.5 g/cm3, an open porosity and water absorption below 0.5%. The measurement results of mechanical bending strength showed that the tested samples had a high strength of 50 MPa.

Effects of Processing Condition on the Properties of Porcelain Building Ceramic Tiles

2015 ◽  
Vol 655 ◽  
pp. 253-257 ◽  
Author(s):  
Wei Xia Dong ◽  
Jian Er Zhou ◽  
Xing Yong Gu ◽  
Qi Fu Bao ◽  
Kun Liu ◽  
...  
Keyword(s):  
Water Absorption ◽  
Bending Strength ◽  
Processing Condition ◽  
Linear Shrinkage ◽  
Raw Material ◽  
Firing Process ◽  
Sintering Behavior ◽  
Building Ceramic ◽  
Ceramic Tiles ◽  
Rare Earth Tailings

Due to low water absorption, high bending strength and abrasion resistance, and excellent chemical and frost resistance, porcelain building ceramic tiles are the highest increase in production and sales over all other kind of building ceramic tiles materials. In this paper, porcelain building ceramic tiles was prepared by a fast firing process of rare earth tailings as the main raw material, low fused sand and Zhuji porcelain sand et al mixture. Effects of firing temperature and forming pressure on the sintering behavior and mechanical property of porcelain building ceramic tiles were studied. The sintering behavior of the fired samples was evaluated by linear shrinkage and water absorption. The fired samples were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and bending strength measurements. The sample is pressured at 15 MPa and sintered at 1180 °C and endowed with 0.04% of the water absorption and 51 MPa of the bending strength, due to denser microstructure. The obtained results would contribute to save natural resources and protect environment.

scholarly journals Evaluation of Kalalani vermiculite for production of high strength porcelain insulators

2019 ◽  
Vol 51 (2) ◽  
pp. 223-232 ◽  
Author(s):  
Blasius Ngayakamo ◽  
Eugene Park
Keyword(s):  
Water Absorption ◽  
Bulk Density ◽  
Bending Strength ◽  
Raw Materials ◽  
High Strength ◽  
Microstructural Characterization ◽  
Dielectric Strength ◽  
Raw Material ◽  
Porcelain Insulators

The present work has evaluated Kalalani vermiculite as a potential raw material for the production of high strength porcelain insulators. Three porcelain compositions were prepared to contain 0, 20 and 30 wt% of Kalalani vermiculite. Porcelain samples were fabricated using a semi-drying method. The chemical, mineralogical phases and microstructural characterization of the raw materials were carried out using XRF, XRD, and SEM techniques, respectively. Water absorption, bulk density, dielectric and bending strengths were performed on porcelain samples fired up to 1300?C. However, at the sintering temperature of 1250?C, the porcelain sample with 20 wt% of Kalalani vermiculite gave the dielectric strength of 61.3 kV/mm, bending strength of 30.54 MPa, bulk density of 2.21 g/cm3 and low water absorption value of 0.21 % which is the prerequisite properties for high strength porcelain insulators. It was therefore concluded that Kalalani vermiculite has the potential to be used for the production of high strength porcelain insulators

scholarly journals Influence of Sawdust Particle Sizes on the Physico-Mechanical Properties of Unfired Clay Blocks

Designs ◽  
2021 ◽  
Vol 5 (3) ◽  
pp. 57
Author(s):  
Nusrat Jannat ◽  
Rafal Latif Al-Mufti ◽  
Aseel Hussien ◽  
Badr Abdullah ◽  
Alison Cotgrave
Keyword(s):  
Mechanical Properties ◽  
Water Absorption ◽  
Linear Shrinkage ◽  
The Other ◽  
Raw Material ◽  
Particle Sizes ◽  
Capillary Water ◽  
Water Absorption Coefficient ◽  
Capillary Water Absorption ◽  
The Impact

Sawdust, which is a waste/by-product of the wood/timber industry, can be utilised as a valuable raw material in building material production due to its abundance and low cost. However, the application of sawdust in the manufacture of unfired clay blocks has received little investigation. Furthermore, the impact of different sawdust particle sizes on the properties of unfired clay blocks has not been studied. Therefore, this study screened sawdust at three different particle sizes: SP-a (212 μm < x < 300 μm), SP-b (425 μm < x < 600 μm) and SP-c (1.18 mm < x < 2.00 mm), to examine their effects on the physical and mechanical properties of unfired clay blocks. The density, linear shrinkage, capillary water absorption and flexural and compressive strengths were among the tests performed. Different sawdust percentages, i.e., 2.5%, 5%, 7.5% and 10% of the total weight of the clay, were considered. The tests results show that when sawdust was added to the mixture, the density of the samples reduced for all particle sizes. However, the linear shrinkage increased in SP-a samples but decreased in the other two particle size samples as the sawdust percentage increased from 2.5% to 10%. On the other hand, the capillary water absorption coefficient increased while the strength decreased with increasing sawdust content for all three groups. The highest compressive strength (CS) and flexural strength (FS) were achieved at 2.5% of sawdust content. Furthermore, it was observed that SP-b (CS—4.74 MPa, FS—2.00 MPa) samples showed the highest strength followed by SP-a (CS—4.09 MPa, FS—1.69 MPa) and SP-c (CS—3.90 MPa, FS—1.63 MPa) samples. Consequently, good-quality unfired clay blocks can be manufactured using sawdust up to 2.5% with particle sizes ranging between 600 and 425 μm.

scholarly journals Water permeability of argillite-based ceramic tiles

2018 ◽  
Vol 196 ◽  
pp. 04072
Author(s):  
Yana Lazareva ◽  
Anton Kotlyar ◽  
Marina Orlova ◽  
Kira Lapunova
Keyword(s):  
Water Absorption ◽  
Water Permeability ◽  
Bending Strength ◽  
High Strength ◽  
Raw Material ◽  
Ceramic Tiles ◽  
Burning Temperature ◽  
Southern Russia ◽  
Biological Corrosion

The article presents the results of experiments to determine the interconnection between water impermeability and water absorption of ceramic tiles obtained on the basis of argillite-like clays that are widespread in the Southern Russia. It is shown that with a decrease in water absorption, the permeability of ceramics is normally reduced. It is found out that with 5% water absorption, a tile can be considered guaranteed waterproof. In this case, the index is independent of the tile thickness. It has been proved that it is possible to reduce the water absorption and increase the bending strength of tiles based on argillite-like clays by finer grinding of raw material or increasing the burning temperature. It is justified that the production of ceramics with high strength and low water absorption makes it possible to produce tiles with a smaller thickness and weight, as well as with lesser probability of biological corrosion.

scholarly journals Excellent Mechanical Properties of the Silicate Glasses Modified by CeO2 and TiO2: A New Choice for High-Strength and High-Modulus Glass Fibers

2021 ◽  
Author(s):  
Chao Chen ◽  
Qingong Zhu ◽  
Huanping Wang ◽  
Feifei Huang ◽  
Qinghua Yang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Silicate Glass ◽  
Optical Fibers ◽  
Bending Strength ◽  
Glass Fibers ◽  
High Strength ◽  
Maximum Level ◽  
Compression Modulus ◽  
Co Doping ◽  
Optimum Approach

Abstract As is well known, silicate glass has a stable glass-forming region and mature drawing processes into fibers. In this study, to obtain enhanced mechanical properties, glasses with a composition of SiO2-Al2O3-MgO-CaO-B2O3-Fe2O3 were synthesized using TiO2 and CeO2. When the amount of TiO2 and CeO2 is less than 2 wt%, the mechanical properties increase with increases in the TiO2 and CeO2. However, as the amount of TiO2 and CeO2 increases from 2 to 3.5 wt%, the mechanical properties decrease. Co-doping with 1 wt% TiO2 and 1 wt% CeO2 was found to be the optimum approach, with a density, bending strength, compression strength, and compression modulus of 2.626 g/cm3, 108.36 MPa, 240.18 MPa, and 115.03 GPa, respectively. The optical band gap and Raman spectroscopy proved that, as long as the content of oxygen bonds reaches the maximum level, a kind of best structural stability and mechanical properties will be achieved. Hence, this type of high-strength silicate glass can be used in optical fibers for military defense, wind power generation, and transportation.

scholarly journals Propriedades mecânicas de tijolos fabricados com solo e água residuária de mandioca

2015 ◽  
Vol 10 (2) ◽  
pp. 213-217 ◽  
Author(s):  
N. C. de Araújo ◽  
A. P. Ramos ◽  
A. J. P. Queiroz ◽  
R. C. dos Santos ◽  
J. Da S. Buriti
Keyword(s):  
Mechanical Properties ◽  
Flexural Strength ◽  
Natural Resources ◽  
Water Absorption ◽  
Ceramic Material ◽  
Manufacturing Process ◽  
Bending Strength ◽  
Ceramic Blocks ◽  
Ceramic Paste ◽  
Bodies Of Evidence

A vantagem do processo de fabricação de tijolos com manipueira é ser ecologicamente correto, pois não consome água, nem há necessidade de ir ao forno, economizando recursos naturais e fazendo uso de um efluente altamente poluente. Assim, este trabalho objetivou analisar as propriedades mecânicas de tijolos fabricados com solo associado à manipueira como alternativa sustentável. Foram avaliados os parâmetros absorção de água e resistência à flexão. Em conformidade com os resultados, observou-se que as massas cerâmicas apresentaram valores de absorção de água da ordem de 10 a 13 %, valores aceitáveis para fabricação de blocos cerâmicos e valores de resistência a flexão adequados para fabricação de tijolos maciços, tanto, os corpos de prova com queima quanto os corpos de provas sem queima. Assim, conclui-se que a troca da água pela adição da manipueira na massa cerâmica não interfere nas propriedades mecânicas e esta pode ser adicionada a massa cerâmica para fabricação de tijolos ecológicos através do processo de prensagem.Mechanical properties of manufactured bricks with soil and cassava wastewaterAbstract: The advantage of the manufacturing process of brick with cassava is being environmentally friendly because it does not consume water, and there is no need to go to the oven, saving natural resources and making use of a highly polluting effluent. This work aimed to analyze the mechanical properties of bricks made from soil associated with cassava as a sustainable alternative. Parameters were evaluated water absorption and flexural strength. In accordance with the results, it was observed that the ceramic material provided water absorption values of the order of 10 to 13%, acceptable values for manufacturing ceramic blocks and bending strength values suitable for manufacture of solid bricks, both proof bodies test with burns as the proof bodies of evidence without burning. It is therefore concluded that the replacement of water by the addition of cassava the ceramic mass does not interfere with the mechanical properties and that can be added to the ceramic paste for manufacturing green bricks through the pressing process.

An attempt to use „Tetra Pak” waste material in particleboard technology

2021 ◽  
Vol 114 ◽  
pp. 70-75
Author(s):  
Radosław Auriga ◽  
Piotr Borysiuk ◽  
Alicja Auriga
Keyword(s):  
Mechanical Properties ◽  
Water Absorption ◽  
Bending Strength ◽  
Physical And Mechanical Properties ◽  
Core Layer ◽  
Waste Material ◽  
Thickness Swelling ◽  
The Core ◽  
Tetra Pak ◽  
The Impact

An attempt to use „Tetra Pak” waste material in particleboard technology. The study investigates the effect of addition Tetra Pak waste material in the core layer on physical and mechanical properties of chipboard. Three-layer chipboards with a thickness of 16 mm and a density of 650 kg / m3 were manufactured. The share of Tetra Pak waste material in the boards was varied: 0%, 5%, 10% and 25%. The density profile was measured to determine the impact of Tetra Pak share on the density distribution. In addition, the manufactured boards were tested for strength (MOR, MOE, IB), thickness swelling and water absorption after immersion in water for 2 and 24 hours. The tests revealed that Tetra Pak share does not affect significantly the value of static bending strength and modulus of elasticity of the chipboard, but it significantly decreases IB. Also, it has been found that Tetra Pak insignificantly decreases the value of swelling and water absorption of the chipboards.

Repair and cryogenic mechanical properties with resin film infused (RFI) GFRP in out-of-autoclave processing

2020 ◽  
Vol 34 (07n09) ◽  
pp. 2040014
Author(s):  
Yun-Hae Kim ◽  
Kyo-Moon Lee ◽  
Seong-Jae Park ◽  
Kyung-In Jo ◽  
Soo-Jeong Park
Keyword(s):  
Mechanical Properties ◽  
Bonding Strength ◽  
Bending Strength ◽  
High Strength ◽  
Parent Material ◽  
Interfacial Bonding ◽  
Interfacial Bonding Strength ◽  
Resin Film ◽  
Air Pockets ◽  
Cryogenic Mechanical Properties

Prepreg technology generates air pockets at the interface of laminates under heating and pressurization. The air pockets cause defects in the through-thickness direction. This includes poor adhesion between layers, which degrades material properties. Therefore, in this study, cryogenic mechanical properties were compared to obtain uniform properties by using prepreg laminated and resin film infused glass fiber reinforced plastic (GFRP) composites (“PP-only” and “RF-only”, respectively) while maintaining the constituent contents of the fiber and polymer. Moreover, stepped repair was applied to extend the life of composites. The results demonstrated that the stiffness of the composites improved, and the brittleness increased in cryogenic environments. In the case of PP-only, numerous voids were observed inside the polymer, which showed higher bending strength than RF-only; however, it exhibited significantly lower interfacial bonding strength. When applied to secondary bonding of stepped repair, RF-only as repair layers showed high strength recovery rate in homogeneous materials, and not in heterogeneous materials. In contrast, the high strength PP-only as a parent material and RF-only as repair layers showed relatively good interfacial bonding strength due to primary damage in the PP of a parent material. Hence, the RF-only can be considered useful as a repair material.

The Effect of Lithium Alumina Silicate Phases on Elastic Modulus of Porcelain Tiles

2014 ◽  
Vol 92 ◽  
pp. 188-193 ◽  
Author(s):  
Tuna Aydin ◽  
Alpagut Kara
Keyword(s):  
Mechanical Properties ◽  
Elastic Modulus ◽  
Liquid Phase ◽  
Bulk Density ◽  
Bending Strength ◽  
Physical And Mechanical Properties ◽  
Raw Material ◽  
Closed Porosity ◽  
Low Viscosity ◽  
Porcelain Tiles

Spodumene, which is a lithium alumina silicate, has been used as a raw material in the production of thermal shock resistant whitewares and sanitarywares. The presence of spodumene results in enhancement of mullitization and imparts better physical and mechanical properties to ceramics. In this study, the influence of Lithium alumina silicate phases on the mechanical properties of standard porcelain stoneware body was investigated. Especially solid-solid reactions were observed between spodumene and quartz or spodumene and clay. These solid-solid reactions bring about a newly formed lithium alumina silicate (LAS) phases. Spodumene allows the development of a low viscosity liquid phase and results in a decrease in closed porosity, also with increase in bulk density, bending strength and elastic modulus.

scholarly journals Thermal Action on Normal and High Strength Cement Mortars

2020 ◽  
Vol 10 (18) ◽  
pp. 6455
Author(s):  
Marianela Ripani ◽  
Hernán Xargay ◽  
Ignacio Iriarte ◽  
Kevin Bernardo ◽  
Antonio Caggiano ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Water Absorption ◽  
Peak Load ◽  
Physical And Mechanical Properties ◽  
Thermal Action ◽  
High Strength ◽  
Strength Loss ◽  
Brittle Behavior ◽  
Cement Mortars ◽  
Water Absorption Test

High temperature effect on cement-based composites, such as concrete or mortars, represents one of the most important damaging process that may drastically affect the mechanical and durability characteristics of structures. In this paper, the results of an experimental campaign on cement mortars submitted to high temperatures are reported and discussed. Particularly, two mixtures (i.e., Normal (MNS) and High Strength Mortar (MHS)) having different water-to-binder ratios were designed and evaluated in order to investigate the incidence of both the mortar composition and the effects of thermal treatments on their physical and mechanical properties. Mortar specimens were thermally treated in an electrical furnace, being submitted to the action of temperatures ranging from 100 to 600 °C. After that and for each mortar quality and considered temperature, including the room temperature case of 20 °C, water absorption was measured by following a capillary water absorption test. Furthermore, uniaxial compression, splitting tensile and three-points bending tests were performed under residual conditions. A comparative analysis of the progressive damage caused by temperature on physical and mechanical properties of the considered mortars types is presented. On one hand, increasing temperatures produced increasing water absorption coefficients, evidencing the effect of thermal damages which may cause an increase in the mortars accessible porosity. However, under these circumstances, the internal porosity structure of lower w/b ratio mixtures results much more thermally-damaged than those of MNS. On the other hand, strengths suffered a progressive degradation due to temperature rises. While at low to medium temperatures, strength loss resulted similar for both mortar types, at higher temperature, MNS presented a relatively greater strength loss than that of MHS. The action of temperature also caused in all cases a decrease of Young’s Modulus and an increase in the strain corresponding to peak load. However, MHS showed a much more brittle behavior in comparison with that of MNS, for all temperature cases. Finally, the obtained results demonstrated that mortar quality cannot be neglected when the action of temperature is considered, being the final material performance dependent on the physical properties which, in turn, mainly depend on the mixture proportioning.

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