Estimating fouling and hydraulic debottlenecking of a clarifier piping system in the expansion of a chemical manufacturing plant

2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Avinashkumar V. Karre ◽  
Deepak Sharma ◽  
Kalliat T. Valsaraj
Keyword(s):  
Hydraulic System ◽  
Gulf Coast ◽  
Piping System ◽  
Manufacturing Plant ◽  
Hydraulic Systems ◽  
Manufacturing Facility ◽  
Pressure Losses ◽  
Chemical Manufacturing ◽  
Plant Data ◽  
Liquid Movement

AbstractDebottlenecking and estimating fouling in a clarifier piping system for the expansion of an existing chemical manufacturing facility in the U.S. Gulf Coast was analyzed and modified. The existing clarifier piping system fitting data was gathered for the real-world operation from the field. This data was used in the Applied Flow Technology (AFT) Fathom, a program used to study hydraulic systems. The hydraulic results with and without recommended piping modifications along with changing piping roughness factors were also analyzed. The two piping roughness factor cases tested were roughness of 0.152 mm and fouling of 25.4 mm. The AFT Fathom results showed that without piping modifications and specifying fouling of 25.4 mm, required flow cannot be established due to insufficient driving force for liquid movement. The measured field flow data confirmed that the reduced clarifier capacity was due to high pressure losses in the hydraulic system. Also, it was found that the existing clarifier nozzle was inadequately designed originally, and replacing the nozzle showed an increase in the clarifier capacity due to reduced entrainment of the air. These modifications were further adapted in the plant expansion and operations were validated using the actual plant data. The plant data matched closely with the estimated capacities of the clarifiers. AFT Fathom hydraulic software was effective in predicting a fouling severity in the clarifier piping system and debottlenecking of the clarifier capacity was done. The conclusions derived from this study can be used all over the world where clarifiers are utilized.

scholarly journals Intensification of a Neutralization Process for Waste Generated from Ion Exchange Regeneration for Expansion of a Chemical Manufacturing Facility

Processes ◽  
2021 ◽  
Vol 9 (8) ◽  
pp. 1285
Author(s):  
Deepak Sharma ◽  
Avinashkumar V. Karre ◽  
Kalliat T. Valsaraj ◽  
Sumit Sharma
Keyword(s):  
Operating Cost ◽  
Water Source ◽  
Environmentally Benign ◽  
Waste Streams ◽  
Manufacturing Facility ◽  
Capital Costs ◽  
Chemical Manufacturing ◽  
New Process ◽  
Plant Data ◽  
Chemical Usage

Waste generated during regeneration of Ion Exchanger (IX), used for deionizing water, needs to be neutralized before it can be discharged back to a clean water source. An efficient and novel process is disclosed that minimizes the neutralization volume and chemicals required for pH adjustment. The currently employed neutralization setups in the industry are environmentally unsustainable. Various neutralization setups were studied for treating waste generated from IX regeneration. From the collected plant data, the treatment requirements of waste streams generated during regeneration of IX beds were analyzed. An efficient neutralization setup was developed to lower the operating and capital costs by eliminating the need of some equipment and by lowering the neutralization volume. The new process results in considerable savings compared to currently used processes in the industry and is environmentally benign. The improved neutralization setup proposed in this work has achieved a 63% reduction in volume of IX regeneration waste stream; a 62% reduction in the capital cost; 23% reduction in chemical usage; and a 55% reduction in operating cost. The achieved improvements are quite significant, which are bound to immensely benefit the chemical industries that require demineralized water for their operation.

Soft Switching Approach to Reducing Transition Losses in an On/Off Hydraulic Valve

2009 ◽  
Author(s):  
Michael B. Rannow ◽  
Perry Y. Li
Keyword(s):  
Hydraulic System ◽  
Check Valve ◽  
Fluid Flows ◽  
Soft Switching ◽  
Total System ◽  
System Efficiency ◽  
Hydraulic Systems ◽  
Controlled Systems ◽  
Flow Through ◽  
Hydraulic Valve

A method for significantly reducing the losses associated with an on/off controlled hydraulic system is proposed. There has been a growing interest in the use of on/off valves to control hydraulic systems as a means of improving system efficiency. While on/off valves are efficient when they are fully open or fully closed, a significant amount of energy can be lost in throttling as the valve transitions between the two states. A soft switching approach is proposed as a method of eliminating the majority of these transition losses. The operating principle of soft switching is that fluid can temporarily flow through a check valve or into a small chamber while valve orifices are partially closed. The fluid can then flow out of the chamber once the valve has fully transitioned. Thus, fluid flows through the valve only when it is in its most efficient fully open state. A model of the system is derived and simulated, with results indicating that the soft switching approach can reduce transition and compressibility losses by 79%, and total system losses by 66%. Design equations are also derived. The soft switching approach has the potential to improve the efficiency of on/off controlled systems and is particularly important as switching frequencies are increased. The soft switching approach will also facilitate the use of slower on/off valves for effective on/off control; in simulation, a valve with soft switching matched the efficiency an on/off valve that was 5 times faster.

Dynamic balance analysis of contamination control for hydraulic systems based on dynamic filtration ratio

2016 ◽  
Vol 68 (1) ◽  
pp. 45-51
Author(s):  
Guangying Ma ◽  
Shurong Ning ◽  
Yunlong Hu ◽  
jun Gao
Keyword(s):  
Hydraulic System ◽  
Dynamic Balance ◽  
Contamination Level ◽  
Hydraulic Systems ◽  
Level Control ◽  
Content Type ◽  
Contamination Control ◽  
Precise Control ◽  
Dynamic Filtration ◽  
The Relationship

Purpose – The aim of this study is to establish a dynamic model of the filtration ratio. For the problem that the measured value of the filtration ratio is far less than the theoretical value in the actual hydraulic filtering system, the paper aims to find the relationship between the filtration ratio and the parameters of the hydraulic systems, such as the contamination level and the dirt-holding quantity of the filter. Design/methodology/approach – The paper opted for the method of experimental analysis and simulation to determine the relationship between the filtration ratio and the parameters of the hydraulic system, and established a dynamic filtration ratio model. Findings – The paper provides a preliminary model of dynamic filtration ratio, and the model shows that the filtration ratio is exponentially related to the contamination level and the dirt-holding quantity. Different filters have different influence coefficients. The filtering capacity for a certain particle size and the contamination level control of the filter for different hydraulic systems can be judged according to the dynamic balance equation of hydraulic systems. Originality/value – The paper is useful in the selection of filters and in the precise control of the contamination level of the hydraulic system.

Benchmarking the Dual and Compound Techniques-Based Branching Design Strategy Used for Upgrading of Pressurized Hydraulic Systems

2021 ◽  
Vol 143 (2) ◽  
Author(s):  
Waêl Ben Amira ◽  
Ali Triki
Keyword(s):  
Pressure Wave ◽  
Plastic Material ◽  
Conventional Technique ◽  
Steel Pipe ◽  
Low Density Polyethylene ◽  
Piping System ◽  
Low Density ◽  
Hydraulic Systems ◽  
Transient Pressure ◽  
Pipe Flow Model

Abstract Prior research has recognized that the compound- and dual-technique-based branching redesign measures, used as alternatives to the conventional technique-based one, were effective in upgrading steel pipe-based pressurized hydraulic systems. Principally, the compound technique used two different plastic material types for the short-penstock instead of the single material type utilized in the conventional technique. However, the dual technique is based on splitting the single penstock installed in the conventional technique into a set of dual subpenstocks placed at each connection of the main-piping system to hydraulic parts. This handling aimed at improving the conventional technique efficiency with regard to the tradeoff between the magnitude attenuation and period expansion effects of the transient pressure-wave signal. Accordingly, this study proposed a comprehensive comparison between the compound- and dual-technique-based branching strategy with particular focus on the tradeoff between the two last parameters. The plastic material types demonstrated in this study included the high- or low-density polyethylene. The application addressed a waterhammer maneuver initiated into a reservoir-steel-pipe-valve system. Numerical computations used the method of characteristics for the discretization of the 1D extended pressurized-pipe flow model, embedding the Kelvin–Voigt and Vitkovsky formulations. The finding of this study suggested that the high- or low-density polyethylene (HDPE–LDPE) setup of the compound technique is the most prominent protected system setup, providing an acceptable tradeoff between the attenuation of magnitude and the expansion of the period of pressure-wave oscillation.

Calculation of a closed hydraulic volumetric system

2021 ◽  
pp. 27-30
Author(s):  
Keyword(s):  
Power Plant ◽  
Wind Power ◽  
Hydraulic System ◽  
Working Fluid ◽  
Wind Power Plant ◽  
Hydraulic Systems ◽  
Hydraulic Motor ◽  
Hydraulic Pump ◽  
Oil Pump ◽  
Selection Of

An algorithm is proposed for calculating a closed volumetric hydraulic pump-hydraulic motor system using the example of the hydraulic system of a wind power plant, based on the calculation of the hydraulic systems of mobile machines. The main characteristics of the system components, the selection of initial data for the calculation, working fluid and diameters of hydraulic lines are analyzed. Keywords: hydraulic system, energy, fluid, oil, pump, motor, renewable energy source, wind power plant, machine. [email protected]

Synchronous Control Characteristics Analysis of Shield Propulsion Hydraulic System Based on Tracking Differentiator and Self-Adaptive Nonlinear PID

2021 ◽  
Author(s):  
Sen Li ◽  
XiaoHua Cao
Keyword(s):  
Pid Control ◽  
Hydraulic System ◽  
Control Method ◽  
Hydraulic Systems ◽  
Fuzzy Pid Control ◽  
Synchronous Control ◽  
Tracking Differentiator ◽  
Characteristics Analysis ◽  
Servo Tracking ◽  
Self Adaptive

Aiming at the low precision problem of multi-cylinder cooperative propulsion control in different regions of shield propulsion hydraulic systems under conditions of large load changes, this paper proposes a tracking differentiator and self-adaptive nonlinear PID (TD-NPID) control method to improve the synchronous control characteristics of shield propulsion hydraulic systems. First, the working principles of shield propulsion hydraulic systems were analyzed, and a mathematical model and TD-NPID controller were developed. Then, a simulation model was developed in AMESim-MATLAB environment, and the synchronous dynamic performances of fuzzy PID control, conventional PID control, and TD-NPID control were compared and analyzed. The results demonstrated that the shield propulsion hydraulic system with TD-NPID control had better servo tracking ability and steady-state performance than the systems with fuzzy or conventional PID control, which verified the feasibility of the application of TD-NPID control for the synchronous control of shield propulsion hydraulic systems.

scholarly journals The Influence of Valve-Pump Weight Ratios on the Dynamic Response of Leaking Valve-Pump Parallel Control Hydraulic Systems

2018 ◽  
Vol 8 (7) ◽  
pp. 1201 ◽  
Author(s):  
Haigang Ding ◽  
Jiyun Zhao ◽  
Gang Cheng ◽  
Steve Wright ◽  
Yufeng Yao
Keyword(s):  
Dynamic Response ◽  
Hydraulic System ◽  
Weight Ratio ◽  
Open Loop ◽  
Hydraulic Systems ◽  
Variable Speed ◽  
Weight Factors ◽  
Wide Range ◽  
Parallel Control ◽  
Valve Control

A new leaking valve-pump parallel control (LVPC) oil hydraulic system is proposed to improve the performance of dynamic response of present variable speed pump control (VSPC) system, which is an oil hydraulic control system with saving energy. In the LVPC, a control valve is operating at leaking status, together with a variable speed pump, to regulate the system flow of hydraulic oil simultaneously. Therefore, the degree of valve control and pump control can be adjusted by regulating the valve-pump weight ratio. The LVPC system design, mathematical model development, system parameter and control performance analysis are carried out systematically followed by an experimental for validation process. Results have shown that after introducing the valve control, the total leakage coefficient increases significantly over a wide range with the operating point and this further increases damping ratios and reduces the velocity stiffness. As the valve-pump weight ratio determines the flow distribution between the valve and the pump and the weight factors of the valve and/or the pump controls determines the response speed of the LVPC system, thus if the weight factors are constrained properly, the LVPC system will eventually have a large synthetic open-loop gain and it will respond faster than the VSPC system. The LVPC will enrich the control schemes of oil hydraulic system and has potential value in application requiring of fast response.

scholarly journals Genome Sequences of Malonate-PositiveCronobacter sakazakiiSerogroup O:2, Sequence Type 64 Strains CDC 1121-73 and GK1025, Isolated from Human Bronchial Wash and a Powdered Infant Formula Manufacturing Plant

2016 ◽  
Vol 4 (6) ◽  
Author(s):  
H. R. Chase ◽  
G. R. Gopinath ◽  
J. Gangiredla ◽  
I. R. Patel ◽  
M. H. Kothary ◽  
...  
Keyword(s):  
Infant Formula ◽  
Draft Genome ◽  
Sequence Type ◽  
Powdered Infant Formula ◽  
Manufacturing Plant ◽  
Cronobacter Sakazakii ◽  
Genome Sequences ◽  
Manufacturing Facility ◽  
Bronchial Wash

We introduce draft genome sequences of strains CDC1121-73 (human bronchial wash isolate) and GK1025 (powdered infant formula manufacturing facility isolate), which are both malonate-positiveCronobacter sakazakiiserogroup O:2, sequence type 64. Assemblies for these strains have sizes of 4,442,307 and 4,599,266 bp and % G+C contents of 56.9 and 56.7, respectively.

scholarly journals Imitation models of aircraft hydraulic units with account for typical faults

2019 ◽  
Vol 18 (1) ◽  
pp. 30-41
Author(s):  
A. M. Gareyev ◽  
I. A. Popelnyuk ◽  
D. M. Stadnik
Keyword(s):  
Hydraulic System ◽  
Quantitative Estimation ◽  
Simulation Models ◽  
Statistical Information ◽  
Hydraulic Systems ◽  
Operational Parameters ◽  
Accurate Localization ◽  
Literary Sources ◽  
Reference Curves ◽  
The Impact

А method based on comparing oscilloscope patterns of operational parameters with reference curves is one of the most promising methods of diagnosing hydraulic systems among the existing ones. Its implementation does not allow accurate localization of the faulty unit in the system and quantitative estimation of the magnitude of the fault. To eliminate these shortcomings, it is advisable to use simulation models of hydraulic units, taking into account typical faults of a hydraulic system. Their use makes it possible to evaluate the effect of a particular malfunction on the change of dynamic parameters at the stage of mathematical modeling. As a result of the analysis of statistical information and literary sources, characteristic faults of hydraulic systems are identified. Their causes and the impact on the operation of hydraulic units are examined. Simulation models of units taking into account typical faults are described in the Matlab / Simscape software package. They are implemented using a typical hydraulic system as an example. Dynamic characteristics of a hydraulic system in a healthy condition and those of a system with one of the characteristic faults are compared.

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