Modeling and Numerical Simulation of Laminated Thermoplastic Composites Manufactured by Laser-Assisted Automatic Tape Placement

2020 ◽  
Vol 35 (5) ◽  
pp. 471-480
Author(s):  
G. Ausias ◽  
G. Dolo ◽  
D. Cartié ◽  
F. Challois ◽  
P. Joyot ◽  
...  
Keyword(s):  
Temperature Distribution ◽  
Numerical Model ◽  
Pressure Field ◽  
Processing Parameters ◽  
Thermoplastic Composites ◽  
Final Thickness ◽  
Intimate Contact ◽  
Polymer Flow ◽  
Compaction Force ◽  
Heat Transfer Simulation

Abstract A comprehensive numerical model is developed for the simulation of the laser-assisted automated tape placement process of carbon fiber/thermoplastic composites. After being heated with a laser, the thermoplastic is welded with the help of a consolidation roller onto a substrate made up of layers of tapes bonded onto one another. Under the pressure applied by the roller, the thermoplastic flows and the tape reaches its final thickness. The numerical model is developed in three sequential steps that can be used to identify the required pressure and temperature distribution to achieve a good bond. Firstly, a heat transfer simulation is performed to determine the temperature distribution into the incoming tape under the consolidation roller. Secondly, a rheological model is developed to examine the polymer flow under the roller and to obtain the pressure field. Finally, the consolidation level between the substrate and the tape is investigated through the degree of intimate contact, which is related to the processing parameters such as the roller velocity, the laser power density and the compaction force.

scholarly journals Review: Filament Winding and Automated Fiber Placement with In Situ Consolidation for Fiber Reinforced Thermoplastic Polymer Composites

Polymers ◽  
2021 ◽  
Vol 13 (12) ◽  
pp. 1951
Author(s):  
Yi Di Boon ◽  
Sunil Chandrakant Joshi ◽  
Somen Kumar Bhudolia
Keyword(s):  
Processing Parameters ◽  
Filament Winding ◽  
Reference Points ◽  
Thermoplastic Composites ◽  
Manufacturing Processes ◽  
Fiber Reinforced ◽  
Consolidation Process ◽  
Fiber Placement ◽  
Automated Fiber Placement

Fiber reinforced thermoplastic composites are gaining popularity in many industries due to their short consolidation cycles, among other advantages over thermoset-based composites. Computer aided manufacturing processes, such as filament winding and automated fiber placement, have been used conventionally for thermoset-based composites. The automated processes can be adapted to include in situ consolidation for the fabrication of thermoplastic-based composites. In this paper, a detailed literature review on the factors affecting the in situ consolidation process is presented. The models used to study the various aspects of the in situ consolidation process are discussed. The processing parameters that gave good consolidation results in past studies are compiled and highlighted. The parameters can be used as reference points for future studies to further improve the automated manufacturing processes.

Process Modeling in Laser Deposition of Multilayer SS410 Steel

2007 ◽  
Vol 129 (6) ◽  
pp. 1028-1034 ◽  
Author(s):  
Liang Wang ◽  
Sergio Felicelli
Keyword(s):  
Phase Transformation ◽  
Temperature Distribution ◽  
Three Dimensional ◽  
Element Model ◽  
Traverse Speed ◽  
Processing Parameters ◽  
Dimensional Finite Element ◽  
Net Shaping ◽  
Three Dimensional Finite Element ◽  
Continuous Cooling Transformation Diagram

A three-dimensional finite element model was developed to predict the temperature distribution and phase transformation in deposited stainless steel 410 (SS410) during the Laser Engineered Net Shaping (LENS™) rapid fabrication process. The development of the model was carried out using the SYSWELD software package. The model calculates the evolution of temperature in the part during the fabrication of a SS410 plate. The metallurgical transformations are taken into account using the temperature-dependent material properties and the continuous cooling transformation diagram. The ferritic and martensitic transformation as well as austenitization and tempering of martensite are considered. The influence of processing parameters such as laser power and traverse speed on the phase transformation and the consequent hardness are analyzed. The potential presence of porosity due to lack of fusion is also discussed. The results show that the temperature distribution, the microstructure, and hardness in the final part depend significantly on the processing parameters.

Multiphase Transient Slugging Flow in Subsea Oil and Gas Production

2016 ◽  
Author(s):  
Zhenhua Zhang ◽  
Longbin Tao
Keyword(s):  
Data Analysis ◽  
Temperature Distribution ◽  
Numerical Model ◽  
Slug Flow ◽  
Field Data ◽  
Oil And Gas ◽  
Gas Production ◽  
Worst Case ◽  
Oil And Gas Production ◽  
Significant Difference

Slug flow in horizontal pipelines and riser systems in deep sea has been proved as one of the challenging flow assurance issues. Large and fluctuating gas/liquid rates can severely reduce production and, in the worst case, shut down, depressurization or damage topside equipment, such as separator, vessels and compressors. Previous studies are primarily based on experimental investigations of fluid properties with air/water as working media in considerably scaled down model pipes, and the results cannot be simply extrapolated to full scale due to the significant difference in Reynolds number and other fluid conditions. In this paper, the focus is on utilizing practical shape of pipe, working conditions and fluid data for simulation and data analysis. The study aims to investigate the transient multiphase slug flow in subsea oil and gas production based on the field data, using numerical model developed by simulator OLGA and data analysis. As the first step, cases with field data have been modelled using OLGA and validated by comparing with the results obtained using PIPESYS in steady state analysis. Then, a numerical model to predict slugging flow characteristics under transient state in pipeline and riser system was set up using multiphase flow simulator OLGA. One of the highlights of the present study is the new transient model developed by OLGA with an added capacity of newly developed thermal model programmed with MATLAB in order to represent the large variable temperature distribution of the riser in deep water condition. The slug characteristics in pipelines and temperature distribution of riser are analyzed under the different temperature gradients along the water depth. Finally, the depressurization during a shut-down and then restart procedure considering hydrate formation checking is simulated. Furthermore, slug length, pressure drop and liquid hold up in the riser are predicted under the realistic field development scenarios.

Block Treatment of Multi-Layer Wafers for the Development of a Numerical Model of a 300mm Batch Heat Treatment Furnace

2006 ◽  
Vol 15-17 ◽  
pp. 537-542
Author(s):  
Eun Yi Ko ◽  
Kyung Woo Yi
Keyword(s):  
Heat Transfer ◽  
Temperature Distribution ◽  
Numerical Model ◽  
Thermal Treatment ◽  
Radiation Heat Transfer ◽  
Great Influence ◽  
Vertical Direction ◽  
Treatment Furnace ◽  
Numerical Experimentation ◽  
Modeling Strategy

Of all the processing stages for wafers, interior temperature distribution in thermal treatment furnaces has a great influence on wafer properties. Therefore, internal temperature distribution is a key factor for operating a furnace. However, it is practically impossible to directly measure temperatures within the furnace, and consequently the need for a reliable numerical model to analyze temperature distribution is becoming increasingly urgent. Exact modeling of the processing is very difficult because the structure of the furnace used for thermal treatment is very complex, with large numbers of Si wafers stacked within. Therefore, simplified modeling is necessary. The modeling strategy of the present study is to reduce the radiation calculation domain and simplify the model by replacing the wafer stack region with a single block. It is necessary to determine the vertical and horizontal effective thermal conductivities of the block to reflect radiation heat transfer between wafers. In this study, calculations were performed through numerical experimentation, using r k as the heat transfer coefficient in the direction of the radius, and v k for the vertical direction. Using these calculated property values, the temperature distribution within a 300mm thermal treatment furnace can be obtained.

scholarly journals 3D Numerical Modeling of Laser Assisted Tape Winding Process of Composite Pressure Vessels and Pipes—Effect of Winding Angle, Mandrel Curvature and Tape Width

Materials ◽  
2020 ◽  
Vol 13 (11) ◽  
pp. 2449 ◽  
Author(s):  
Amin Zaami ◽  
Ismet Baran ◽  
Ton C. Bor ◽  
Remko Akkerman
Keyword(s):  
Temperature Distribution ◽  
Bonding Temperature ◽  
Considerable Effect ◽  
Pressure Vessels ◽  
Process Temperature ◽  
Thermoplastic Composites ◽  
Transfer Model ◽  
3D Numerical Modeling ◽  
Helical Winding ◽  
Winding Angle

Advanced thermoplastic composites manufacturing using laser assisted tape placement or winding (LATP/LATW) is a challenging task as monitoring and predicting nip point (bonding) temperature are difficult especially on curved surfaces. A comprehensive numerical analysis of the heat flux and temperature distribution near the nip point is carried out in this paper for helical winding of fiber reinforced thermoplastic tapes on a cylindrically shaped mandrel. An optical ray-tracing technique is coupled with a numerical heat transfer model in the process simulation tool. The developed optical-thermal model predictions were compared with experimental data available in literature to validate its effectiveness. The influences of winding/placement angle, mandrel curvature and tape width on the incident angles, the laser absorbed intensity, and the process temperature distribution are studied extensively using the validated model. Winding/placement angle has a considerable effect on the temperature distribution. Increase in winding angle results in a higher temperature for tape due to more reflections coming from the substrate. On the other hand, substrate temperature decreases as the winding angle increases due to a decrease in the laser incident angles based on the local surface curvature. An increase in mandrel curvature results in higher nip point temperatures for substrate and lower one for tape. Different mandrel sizes for 90 ° placement path do not have a strong effect on the substrate process temperature as for other winding angles because of less curvature change of the corresponding irradiated area. Tape width causes local temperature variations at the edges of the tape/substrate. In order to obtain the desired process temeprature during LATW or LATP processes, the laser intensity distribution on the tape and substrate surfaces should be regulated.

Unsteady Flow Structure on a Centrifugal Pump: Experimental and Numerical Approaches

2002 ◽  
Author(s):  
Jose´ Gonza´lez ◽  
Carlos Santolaria ◽  
Eduardo Blanco ◽  
Joaqui´n Ferna´ndez
Keyword(s):  
Numerical Model ◽  
Centrifugal Pump ◽  
Pressure Field ◽  
Pressure Fluctuations ◽  
Side Wall ◽  
Relative Effect ◽  
Pressure Transducers ◽  
Unsteady Pressure ◽  
Blade Passing Frequency ◽  
Wide Range

Both experimental and numerical studies of the unsteady pressure field inside a centrifugal pump have been carried out. The unsteady patterns found for the pressure fluctuations are compared and a further and more detailed flow study from the numerical model developed will be presented in this paper. Measurements were carried out with pressure transducers installed on the volute shroud. At the same time, the unsteady pressure field inside the volute of a centrifugal pump has been numerically modelled using a finite volume commercial code and the dynamic variables obtained have been compared with the experimental data available. In particular, the amplitude of the fluctuating pressure field in the shroud side wall of the volute at the blade passing frequency is successfully captured by the model for a wide range of operating flow rates. Once the developed numerical model has shown its capability in describing the unsteady patterns experimentally measured, an explanation for such patterns is searched. Moreover, the possibilities of the numerical model can be extended to other sections (besides the shroud wall of the volute), which can provide plausible explanations for the dynamic interaction effects between the flow at the impeller exit and the volute tongue at different axial positions. The results of the numerical simulation are focused in the blade passing frequency in order to study the relative effect of the two main phenomena occurring at that frequency for a given position: the blade passing in front of the tongue and the wakes of the blades.

Measurement on Temperature Distribution of Metal Powder Stream in Laser Fabricating

2011 ◽  
Vol 101-102 ◽  
pp. 994-997 ◽  
Author(s):  
Jian Bo Lei ◽  
Zhen Wang ◽  
Yun Shan Wang
Keyword(s):  
Temperature Distribution ◽  
Temperature Gradient ◽  
Thermal Radiation ◽  
Metal Powder ◽  
Visible Region ◽  
Digital Signal ◽  
Processing Parameters ◽  
Measurement Results ◽  
Set Up ◽  
Powder Temperature

In order to study temperature distribution of metal powder stream in laser fabricating, its thermal radiation in visible region was detected by CCD. Based on Planck’s radiation law, the relation between molten powder temperature and its visible thermal radiation could be set up. The thermal radiation image signal of powder stream was transformed to digital signal which was used to analyzing its temperature distribution. It was shown that crosswise dimension of molten powder was about 2.5mm in diameter at the distance of 5mm from power nozzle. The powder out from powder nozzle was heated rapidly by laser. Temperature of powder in central axis regions was the highest which was nearly 2000K at the power of 1100w. The temperature gradient of powder at the edge of laser stream was greatly. The measurement results could be used to optimize the design of powder nozzle and processing parameters of laser fabricating.

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