scholarly journals Evaluation of suitability of wheat bran as a natural filler in polymer processing

BioResources ◽  
2018 ◽  
Vol 13 (3) ◽  
pp. 7037-7052 ◽  
Author(s):  
Łukasz Majewski ◽  
Antonio Gaspar Cunha

The promotion of sustainable economic development and issues related to ecological and environmental protection has led to a common interest in the use of raw materials from renewable sources. Recently, there have been many scientific works on the use of different natural wastes as components in the production of new composite materials and polymers. An example of natural waste that is not managed efficiently is grain husk, which is a by-product of the production of flour and other products. This work studied the use of wheat grain husk for plastic processing. A short review is presented of studies concerning the use of natural waste and materials as fillers for natural and synthetic polymers, as well as their potential applications. The authors conducted original research on the influence of the mass fraction and particle size of wheat bran on the selected properties of low-density polyethylene, which can be useful in the evaluation of the suitability of this raw material for particular technical applications.

2011 ◽  
Vol 183-185 ◽  
pp. 411-416
Author(s):  
Xi Qin Wang ◽  
Zheng Wen Huang ◽  
Bo Yu ◽  
Jian Qiang Zhang

As an industrial organic solid waste, oil residue, with wide sources and low price, but could not find an effective way to use currently. In addition, with the development of mushroom industry and rising price of traditional raw-materials, it is very necessary to find the substitute raw material to reduce production cost of mushroom cultivation. This study attempts to produce the strains of Flammulina velutipes by taking use of oil residue to replace part of the traditional raw material, there are two groups in the experiment: the test group is adding 5%, 10%, 15%, 20%, 40% of the oil residue to replace the culture medium of cottonseed hull and wheat bran; the control group is the traditional culture medium, then comparatively observed the growth of the mycelium. The results showed that it can promote the growth of the mycelium and shorten the cycle of seed production to add the oil residue in the test. But the growth rate of mycelium will be hindered when the concentration exceeds a certain range.The optimal culture medium to add the oil residue is as follows: 15% of the oil residue, 64% cottonseed hull, 20% coarse wood chips, 0% wheat bran , 1% lime. Oil residue contains a lot of the nutritional components to benefit the growth of edible fungi, and without the heavy metal pollution, can replace the culture medium of cottonseed hull and wheat bran and other traditional materials, reduce cost of production the strains, a fair-sized economic efficiency can be received, the environment can be protected.


Materials ◽  
2020 ◽  
Vol 13 (12) ◽  
pp. 2856
Author(s):  
Volodymyr Moravskyi ◽  
Anastasiia Kucherenko ◽  
Marta Kuznetsova ◽  
Ludmila Dulebova ◽  
Emil Spišák ◽  
...  

Metal-filled composites based on polypropylene waste have been successfully obtained with an injection molding method of metalized polymer raw materials. Using the model polymer, the peculiarities of the formation of the copper layer in solutions of chemical metallization on the polypropylene surface were investigated and the main factors influencing this process were established. The main influence on the rate of reduction of copper in solutions of chemical metallization has the concentration of copper sulfate, sodium hydroxide, and EDTA-Na2. It was shown that the efficiency of the copper plating process also strongly depends on polymer processing, which follows the activation. In case of the use of simple activation, it is not possible to obtain metalized raw materials with high efficiency. Additional processing of activated polymer raw materials is required to carry out the process with high efficiency. The amount of reduced copper on the polymer surface can be adjusted by changing the concentration of the components of the chemical metallization solution, as well as the degree of loading of the polymer raw material. Examination by electron scanning microscopy of the obtained metalized polypropylene showed that the copper coating on the polymer particles is formed with a high degree of surface coverage. The formed copper coating is free of copper oxides, which is confirmed by X-ray diffraction studies and analysis of the spectrum of characteristic X-rays. Metal-filled composites have been characterized by the effect of copper on mechanical and rheological (MFR) properties. The Differential Scanning Calorimetry (DSC) and Thermogravimetric (TG) methods show a certain effect of metal on the magnitude of thermal effects and the rate of weight loss.


2019 ◽  
Vol 73 (4) ◽  
pp. 265-274
Author(s):  
Slavica Mihajlovic ◽  
Zivko Sekulic ◽  
Jovica Stojanovic ◽  
Vladan Kasic ◽  
Iroslav Sokic ◽  
...  

Quality of raw materials, including quartz sand and quartzite, varies from one deposit to another. Furthermore, the material quality determines in which industrial branches it can be used after certain preparation processes. Potential applications of quartz raw materials are: in the construction and refractory industry, ceramics and glass industry, then in metallurgy, foundry and also in production of water treatment filters. Geological investigations of the central Serbia region, in the Rekovac municipality, resulted in identification of occurrence of quartz sand ("Ursula") and quartzite ("Velika Krusevica"). Preliminary laboratory tests and characterization of the quartz sand size fraction -0.63+0.1 mm confirmed the possibility of applying this size fraction in the construction materials industry, while the quartzite can be used in refractory, glass and metallurgy industries. After determining the geological reserve of quartz sand "Ursula" and quartzite "Velika Krusevica", detailed investigations are required. Quality conditions from the aspect of chemical composition and physical properties of quartz sand and quartzite are mostly clearly defined by a special standard for this purpose. On the other hand, there are also application areas where standards does not exist, but users define their quality conditions. This example is with the application of quartz sand in the production of water glass. Chemical composition as well is not always the determining factor for the application of quartz raw material. For example, for quartz sand used for sandblasting, grain form is essential. From the economic analysis point of view, the prices of quartz raw materials vary depending on their chemical and physical properties. After all, what needs to be pointed out is the fact that these raw materials are very widespread in nature and that their exploitation is quite simple. After the raw material is excavated, it is stored and further sieved, washed, dried and processed according to customer requirements. All of these processes are cheaper than preparing, for example, limestone, and significaly cheaper than preparation of metal ores.


2020 ◽  
Vol 15 ◽  
pp. 155892502094010
Author(s):  
Lifeng Cheng ◽  
Shengwen Duan ◽  
Xiangyuan Feng ◽  
Ke Zheng ◽  
Qi Yang ◽  
...  

Ramie ( Boehmeria nivea L.), a perennial herb, is an important bast fiber plant. Its fiber with the advantages of attractive luster, high tenacity, enhanced strength, and good microbial resistivity is well known as the queen of natural fibers. The abundant cellulose fibers in ramie raw materials are stuck tightly by gums consisting of pectic substances, hemicelluloses, and little lignin. The gum should remove from the ramie raw material through degumming process to separate fibers, unveil unique fiber properties, and improve fiber-spinning ability to fulfill textile requirements. Low degumming efficiency and high environmental pollution are the major problems hindering the utilization of ramie fibers. Ramie degumming involves the degradation of pectin and hemicelluloses, which requires chemical, physical, biological treatment, or a combination of several treatments. No stereotyped parameters of the given degumming method have been yet established for the extraction of textile-grade ramie fibers. This review evaluated integrated methodology involving chemical, physical, biological and biochemical methods to degum raw ramie and obtain textile-grade refined fibers.


Author(s):  
Endah Retno Dyartanti ◽  
Margono Margono ◽  
Anisa Raditya Nurohmah ◽  
Shofirul Sholikhatun Nisa ◽  
Novan Riantosa

Ethanol as a renewable fuel has been widely produced in various countries. One source of raw material for producing ethanol is starch. The process of producing ethanol from starch needs to be pretreated so that starch molecules can split into smaller ones. However, this process requires pre-treatment which will expensive more than ethanol from sugar. There are two types of pretreatment i.e. two-step ethanol production and direct fermentation. There is two kind of hydrolysis, acid hydrolysis, and enzymatic hydrolysis. Two-step ethanol production is a conventional method that separates pretreatment and fermentation process, while direct fermentation is the direct production of starch into ethanol using recombinant yeast that co-produces enzymes such as amylose and glucoamylase. Two-step ethanol production has the advantage of high yield but needs high cost whereas, direct fermentation has the advantage of low-cost production but needs longer time. Common starch to ethanol production consists of two stages, namely hydrolysis of raw materials into glucose and fermentation into ethanol. Both of these processes can be run on average at temperatures of 30-80<sup>o</sup>C with a pH range of 4-6 and varying time intervals. The enzyme used depends on the source of the starch, but the most commonly used is <em>Saccharomyces cerevisiae</em>.


2020 ◽  
Vol 14 (1) ◽  
Author(s):  
M. Buzhylov ◽  
L. Kaprelyants ◽  
L. Pozhitkova ◽  
A. Kishenya ◽  
A. Soboleva

The article presents conceptual approaches to solving technological and technical problems in the creation of functional foods. General approaches are proposed to change existing technologies to improve the efficiency of integrated raw material processing and to increase the production of high-quality foods and food ingredients with antioxidant properties. Cereal crops are the richest source of functional ingredients and a major component of human nutrition. It is proved that most of the nutrients are in the products of its processing. For the first time, polyphenols from cereal raw materials were obtained by biotechnological means. The feasibility of pretreatment of raw materials with amylolytic and proteolytic enzymes for purification and cleavage of polysaccharide matrix has been established. Based on the regularities of enzymatic hydrolysis of polysaccharides, we used the processing of wheat bran with multifunctional drug Viscozyme L with hemicellulase, cellulase, pectinesterase and feruloesterase activities, which resulted in a high effect of degradation of certain covalent cells, ferulic acid from 40.99 to 2507.9 mcg / g. It is determined that this method of obtaining the target components allows to preserve their native structure, especially the supramolecular structure, which determines their physiological effect. The influence of plant polyphenols on the cultivation of probiotic microorganisms is characterized. the comparative characterization of the prebiotic properties of the polyphenols obtained from wheat bran and the concentrate of the polyphenols from the grape buds "ENOANT" are substantiated. The possibility of increasing the proportion of free polyphenols by fermentation of wheat bran is shown. It is established that the extract of polyphenols from wheat bran can be used for its purpose as an effective antioxidant, which does not have a negative effect on the state of the basic physiological systems of the body.


2021 ◽  
Vol 937 (3) ◽  
pp. 032003
Author(s):  
Yury Lachuga ◽  
Victor Pakhomov ◽  
Sergey Braginets ◽  
Oleg Bakhchevnikov ◽  
Dmitry Rudoy ◽  
...  

Abstract The object of the study was an extruded feed made from an undivided grain heap of winter wheat, stripped in the phase of waxy ripeness. The use of this type of inexpensive raw material makes it possible to increase the protein content in feed by 7-8% in comparison with feed based on fully ripe grain. The process of extruding feed based on waxy ripeness wheat ears is satisfactory. It has been established that extruded feed based on a grain heap can be successfully used for feeding farm animals. To use extruded feed from wheat ears harvested in the phase of waxy ripeness, the addition of raw materials of animal origin in an amount of no more than 20% is required for feeding fish, which is less than for feed based on full ripeness wheat grain.


2019 ◽  
Vol 5 ◽  
pp. 31-45 ◽  
Author(s):  
Leonid Kaprelyants ◽  
Liliia Pozhitkova ◽  
Mykola Buzhylov

Last time the food industry pays the great attention to questions, connected with changing existing technologies for raising the efficacy of the raw materials complex processing and increasing the output of high-quality products and food ingredients with a minimal amount of waste. Cereal crops are the most reach source of functional ingredients and main component in the human food ration. The technological process of cereal crops processing at enterprises is closely connected with creating a great number of secondary raw material resources and its further utilization. For confirming the efficacy of using secondary products of grain processing as cheap raw material resources of dietary fiber and physiologically functional ingredients, there is characterized the accessibility of their biotransformation that gives a possibility to get biologically active substances of different chemical nature with a wide spectrum of physiological effects. Secondary products of cereal crops processing (bran) are multi-component substrates, formed of different histological layers of wheat grains after comminution, consisted of (external pericarp, internal pericarp, grain coat, hyaline and aleurone layer of a grain coat). Wheat bran is rich in dietary fiber, nutritive and phytochemical substances, that is why, it is most often used for feeding animals. But for today there are important proofs of using it in the food industry. The development of new innovative technologies, modern achievements in microbiology and biotechnology have an important value for secondary products of grain processing, because they allow to conduct directed technological processes at the qualitatively new level that provides using soft regimes of vegetable raw materials processing, allowing to preserve natural biologically active substances and nutrients. The modeling of the combined complex processing that includes enzymatic hydrolysis and fermentation by microorganisms improves technological, sensor and also nutritive and physiologically functional properties of wheat bran at the expanse of: bioavailability increase of phenol compounds, vitamins and minerals, assimilability of proteins and decrease of the content of anti-nutritive compounds. Enzymatic preparations allow to use vegetable raw materials rationally, to intensify technological processes, in such a way increasing the output of biologically active substances and to widen the assortment of created products. The process of wheat bran formation results in increasing the nutritional value, enriching the biopolymeric complex with probiotic microorganisms and prebiotic substances. Based on the structural peculiarities and multicomponent composition of wheat bran, presented and studied in the article, it has been established, that the use of the directed modification allows to get functional ingredients and products with set properties that influence the human health favorably. So, wheat bran must be used not only in agriculture as a cattle fodder, but also in the food industry.


2019 ◽  
Vol 16 (3) ◽  
pp. 334-351
Author(s):  
A. S. Mavlyanov ◽  
E. K. Sardarbekova

Introduction. The objective of the research is to study the effect of the complex activation of the alumina raw material on the rheological properties of the ceramic mass. In addition, the authors investigate solutions for the application of optimal coagulation structures based on loams and ash together with plastic certificates.Materials and methods. The authors used the local forest like reserves of clay loams at the BashKarasu, ash fields of the Bishkek Central Heating Centre (BTEC) and plasticizer (sodium naphthenate obtained from alkaline chemical production wastes) as fibrous materials. Moreover, the authors defined technological properties of raw materials within standard laboratory methodology in accordance with current GOSTs.Results. The researchers tested plastic durability on variously prepared masses for the choice of optimal structures. The paper demonstrated the plastic durability of complexly activated compounds comparing with non-activated and mechanically activated compounds. The sensitivity coefficient increased the amount of clay loams by mechanically and complexly activated, which predetermined the possibility of intensifying the process of drying samples based on complexly activated masses.Discussion and conclusions. However, mechanical activation of clay material reduces the period of relaxation and increases the elasticity coefficient of ceramic masses by 1.8–3.4 times, meanwhile decreases elasticity, viscosity and the conventional power during molding, which generally worsens the molding properties of the masses. Сomplex activation of ash-clay material decreases the period of relaxation and provides an increase in elasticity, plasticity of ceramic masses by 46–47%, reduction in viscosity by 1.5–2 times, conventional power on molding by 37–122% in comparison with MA clay loams. Ceramic masses based on spacecraft alumina raw materials belong to the SMT with improved rheological properties; products based on them pass through the mouthpiece for 5–7 seconds.


2018 ◽  
Vol 7 (2) ◽  
Author(s):  
Firman L. Sahwan

Organic materials that are generally used as raw material for organic fertilizer granules (POG) is a natural organic material that has been degrade, smooth and dry. One of the main raw materials are always used with a very high percentage of usage, is manure. Manure potential in Indonesia is very high, amounting to 113.6 million tons per year, or 64.7 million tons per year to the island of Java. From this amount, it will be generated numbers POG production potential of 17.5 million tons per year (total Indonesia) or 9.9 million tons per year for the island of Java. While the realistic POG production predictions figures made from raw manure is 2.5 million tons annually, a figure that has been unable to meet the number requirement of POG greater than 4 million tons per year. Therefore, in producing POG, it should be to maximize the using of the potential of other organic materials so that the use of manure can be saved. With the use of a small amount of manure (maximum 30% for cow manure), it would be useful also to avoid the production of POG with high Fe content.keywods: organic material, manure, granule organic fertilizer


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