scholarly journals Fabrication of porous ceramics as clay/glass composite

2015 ◽  
Vol 1 ◽  
pp. 72
Author(s):  
Aleksandrs Korjakins ◽  
Liga Radina ◽  
Diana Bajare
Keyword(s):  
Building Materials ◽  
Heat Insulation ◽  
Porous Ceramic ◽  
Physical And Mechanical Properties ◽  
Ceramic Materials ◽  
Porous Ceramics ◽  
Added Value ◽  
Optimal Size ◽  
Insulation Materials ◽  
Fire Resistant Material

<p>Nowadays porous ceramics are widely researched, becoming an increasingly marketable material in the world, mainly due to the wide possibilities of usage in different technical and technology industries. Porous ceramics are successfully used in the filtration and has a high potential of usage also in the production of heat insulation materials thus obtaining the material which combine high resistance that can compete with other heat insulation and constructive materials.</p><p class="R-AbstractKeywords">Article reports a study of porous ceramics, which are produced using foamglass pellets as melting fillers, despite the fact that these additives are not frequently used as filler in traditional ceramic materials. The basis of this method is mixing fire resistant material with hard and melting substance.</p><p class="R-AbstractKeywords">For the production of porous ceramics clay, hard filler, water and various sized foamglass pellets were used, thus allowing to determine optimal size of melting filler and thereby ensuring the necessary physical and mechanical properties of the obtained porous ceramic samples and required amount, size and division of pores.  Compressive strength tests were performed, as well as density and water absorption of the samples was determined.</p><p class="R-AbstractKeywords">Obtained results of the study shows that ceramic materials, obtained within the research, have great potential of application for load-bearing constructions as constructive building materials, as well as insulation materials. Production of porous ceramics materials, where foamglass pellets are used as melting filler, allows to produce more effective ceramics, creating high added value for the final product. </p>

Environmental Friendly Ceramic Building Materials

2016 ◽  
Vol 690 ◽  
pp. 150-155 ◽  
Author(s):  
Toyohiko Sugiyama ◽  
Keiji Kusumoto ◽  
Masayoshi Ohashi ◽  
Akinori Kamiya
Keyword(s):  
High Performance ◽  
Building Materials ◽  
Bending Strength ◽  
Low Cost ◽  
Porous Ceramic ◽  
Ceramic Materials ◽  
Porous Ceramics ◽  
Heat Island ◽  
Solar Reflectance ◽  
Ceramic Building

The global warming is one of the most serious problems. The decrease of CO2 emissions in our daily life is an important subject today. Recently, an application of water retentive materials as a paving material has attracted a great deal of attention in Japan. This material is effective for reducing heat island phenomenon, which is also a recent problem in many cities in Japan. Water retained in the material during rainfall evaporates when heated by sunshine. The latent heat absorbed by evaporating water works to cool the surroundings. The water retentive ceramic products are expected to be useful for building materials as well as pavements. Several performances are required on the water retentive ceramics when it is used as building materials. Its cost and quality are the important factors. Porous ceramic materials formed by pressing without firing is one of ideal low cost and eco-friendly candidates. The porous ceramics is also expected to be produced from recycled ceramic materials. By optimizing its composition and forming method, a water retentive material with high performance was developed. The trial product had the properties as follows; fracture toughness: 1300N, bending strength: 175N/cm, water absorption: larger than 30%, and precision in size (length): +-0.5mm for 150mm. The product showed also enough frost resistance. In this paper, the fundamental properties of the porous ceramics prepared without firing are discussed with referring to the results of the field experiments.Another subject recently studied by several tile manufactures in Japan is the glazed tile with high solar reflectance. The exterior walls covered with such a high solar reflectance tile keeps the surface temperature of the wall lower under the strong sunshine of summer. It is effective against heat-island phenomenon. In this paper, the outline of the research results on visible and infrared reflectance of many kinds of glazes is also discussed.

Using Sewage Treatment Plant Sludge for Porous Ceramics Production

2016 ◽  
Vol 721 ◽  
pp. 159-163 ◽  
Author(s):  
Dace Krivane ◽  
Kaspars Bondars ◽  
Jekaterina Savikina ◽  
Aleksandrs Korjakins
Keyword(s):  
Building Materials ◽  
Porous Ceramic ◽  
Sewage Treatment ◽  
Sewage Treatment Plant ◽  
Treatment Plant ◽  
Ceramic Materials ◽  
Porous Ceramics ◽  
Raw Material ◽  
Eu Directive ◽  
Porous Ceramic Materials

The paper discusses the EU directive and the rules for disposing of sewage treatment plant (STP) sludge and storage conditions that have been adopted, it does not fully cover possible use of STP sludge for industrial purposes. One of the ways of reducing amount of sludge is treatment of this waste for further application as additive or raw material for producing building materials. Manufacturing of porous ceramic materials from local raw materials (e.g. clay) using water treatment sludge and sawdust as combustible filler is possible. In order to reduce the sludge humidity, freezing method was used, where sludge give away more loose water in the process of thawing. It was proved during the research that sewage treatment plant sludge can be used to make porous ceramic materials.

Perspective Biomass Carrier for Anaerobic Processing Systems of Organic Waste AIC

2020 ◽  
Vol 67 (1) ◽  
pp. 148-155
Author(s):  
Anatoliy V. Fedotov ◽  
Viktor S. Grigoriev ◽  
Dmitriy A. Kovalev ◽  
Andrey A. Kovalev
Keyword(s):  
Wastewater Treatment ◽  
Anaerobic Digestion ◽  
Specific Surface ◽  
Organic Waste ◽  
Porous Ceramic ◽  
Experimental Studies ◽  
Ceramic Materials ◽  
Porous Ceramics ◽  
Developed Surface ◽  
Highly Porous

To speed up the wastewater treatment under aerobic conditions and to optimize the processes of anaerobic wastewater treatment in digesters, immobilization technologies of microorganisms and enzymes on solid carriers are used. Ceramic carriers based on aluminosilicates and alumina are one of the promising inorganic biomass carriers. (Research purpose) To study the structure of porous ceramic biomass carriers for anaerobic processing of organic waste and evaluate the prospects for their use. (Materials and methods) The substrate for anaerobic digestion was a mixture of sediments of the primary and secondary sewage sumps of the Lyubertsy treatment facilities. K-65 cattle feed was used to ensure the constancy of the composition of organic substances in substrates as a cosubstrate. The authors used the method of low-temperature nitrogen adsorption of Bruner-Emmett-Teller to study the pore structure and specific surface of solid carriers on a specific surface analyzer Quntachrome Autosorb-1. (Results and discussion) The main characteristics (specific surface, volume of micro- and mesopores, predominant pore radius, water absorption and others) of chamotte foam lightweight and highly porous corundum ceramics were determined. It was revealed that ceramic materials with a developed surface and electrically conductive material provided an increase in biogas yield by 3.8-3.9 percent with an increase in methane content by an average of 5 percent. (Conclusions) The results of anaerobic digestion showed a positive effect of both a conductive carrier and highly porous ceramic materials on the process of anaerobic bioconversion of organic waste into biogas. It is advisable to expand experimental studies on the use of a conductive carrier with a developed surface based on highly porous ceramics.

scholarly journals Production of Porous Ceramic Materials from Spent Fluorescent Lamps

2021 ◽  
Vol 11 (13) ◽  
pp. 6056
Author(s):  
Egle Rosson ◽  
Acacio Rincón Rincón Romero ◽  
Denis Badocco ◽  
Federico Zorzi ◽  
Paolo Sgarbossa ◽  
...  
Keyword(s):  
Rare Earth ◽  
Rare Earth Elements ◽  
High Speed ◽  
Porous Ceramic ◽  
Ceramic Materials ◽  
Porous Ceramics ◽  
Fluorescent Lamps ◽  
Naoh Solution ◽  
Commercial Glass ◽  
Triton X

Spent fluorescent lamps (SFL) are classified as hazardous materials in the European Waste Catalogue, which includes residues from various hi-tech devices. The most common end-of-life treatment of SFL consists in the recovery of rare earth elements from the phosphor powders, with associated problems in the management of the glass residues, which are usually landfilled. This study involves the manufacturing of porous ceramics from both the coarse glass-rich fraction and the phosphor-enriched fraction of spent fluorescent lamps. These porous materials, realizing the immobilization of Rare Earth Elements (REEs) within a glass matrix, are suggested for application in buildings as thermal and acoustic insulators. The proposed process is characterized by: (i) alkaline activation (2.5 M or 1 M NaOH aqueous solution); (ii) pre-curing at 75 °C; (iii) the addition of a surfactant (Triton X-100) for foaming at high-speed stirring; (iv) curing at 45 °C; (v) viscous flow sintering at 700 °C. All the final porous ceramics present a limited metal leaching and, in particular, the coarse glass fraction activated with 2.5 M NaOH solution leads to materials comparable to commercial glass foams in terms of mechanical properties.

Preparation and Characterization of Quartz Porous Ceramic Materials Using the Yangtze River Sand

2013 ◽  
Vol 804 ◽  
pp. 52-56
Author(s):  
Yan Ping Feng ◽  
Zhi Wen Qiu ◽  
Xiao Bin Ma ◽  
Lei Zhao ◽  
Xin Chao Chen ◽  
...  
Keyword(s):  
Yangtze River ◽  
Raw Materials ◽  
Porous Ceramic ◽  
Ceramic Materials ◽  
Porous Ceramics ◽  
Low Grade ◽  
The Yangtze River ◽  
Insulation Property ◽  
River Sand ◽  
Porous Ceramic Materials

In order to lay raw materials foundation for increasing the performance of insulating brick with the low grade quartz sand along the Yangtze River, the quartz porous ceramic materials was researched in this paper. The results show the porosity of the porous quartz ceramics decreased with an increase in the sintering temperature. The pore is like the bowl shape, and the pore is closed pore, which is help to improve the heat insulation property of quartz porous ceramics. The CaSiO4 is produced in the ceramics after sintering processing. The shape is better, and the microstructure is circular and symmetrical pore, which is help to improve the mechanical property of quartz porous ceramics.

Ceramic Composition Material with Mullite Crystals Obtained from the Clayy Raw Material of Yakutia

2020 ◽  
Vol 992 ◽  
pp. 253-258
Author(s):  
M.P. Lebedev ◽  
V.N. Tagrov ◽  
E.S. Lukin
Keyword(s):  
Building Materials ◽  
Raw Materials ◽  
Practical Interest ◽  
Physical And Mechanical Properties ◽  
Ceramic Materials ◽  
Strength Properties ◽  
Raw Material ◽  
Composition Material ◽  
Material Base ◽  
Wide Range

The article deals with the manufacture of modern structural ceramic materials from clay and loam deposits of the Republic of Sakha (Yakutia). The importance and relevance of the development of the production of building materials from local raw materials is emphasized, since this will certainly affect the effectiveness of the construction complex as a whole. The successful development of the construction complex is capable of not only stimulating growth in all sectors of the economy, but also contributes to solving the most pressing social problems. Today, Yakutia has huge reserves of mineral raw materials for the production of a wide range of building materials and products. Of practical interest are wall materials made from clay soils. Given the features of the region’s raw material base, this work focuses on additional processing of traditional material. Controlling the complex physicochemical and structural-mechanical transformations that occur during heat treatment, a methodology has been developed for creating a composite material that will allow competitive innovative materials with enhanced strength properties to be produced with a reinforcing element with a glassy phase matrix of mullite crystals. The fabricated samples have a wide range of physical and mechanical properties and allow using it as a high-quality structural building ceramics, as well as industrial floor technical tile.

A Comparison of Mechanical Properties of Different Hydroxyapatite (HAp) Based Nanocomposites: The Influence of Morphology and Preferential Orientation

2020 ◽  
Vol 20 (3) ◽  
pp. 1968-1976
Author(s):  
J. R. Alanís-Gómez ◽  
E. M. Rivera-Muñoz ◽  
C. Peza-Ledesma ◽  
A. Manzano-Ramírez ◽  
R. Velázquez-Castillo
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Porous Ceramic ◽  
Young Modulus ◽  
Ceramic Materials ◽  
Porous Ceramics ◽  
Nanocomposite Materials ◽  
Crystallographic Analysis ◽  
Compression Tests ◽  
Crystalline Orientation

Three different types of hydroxyapatite (HAp) based porous ceramic materials were obtained through the modified gel casting method; one of them was made of commercial HAp particles and used as a reference in the mechanical characterization. Other type of ceramic was elaborated using HAp nanofibers, which were synthesized through the microwave assisted hydrothermal method and they possess a high crystallinity, purity and a preferential crystalline orientation in the [300], such were grown along the [001]. The third type of porous ceramic was elaborated using a combination of HAp nanofibers and particles. The HAp nanofibers and particles were previously analyzed by using X-ray diffraction to study their crystal structure, the topology and morphology of those HAp aggregates were observed with scanning electron microscopy (SEM); high-resolution transmission electron microscopy was useful to carry out a detailed crystallographic analysis. Afterwards, an organic phase made of gelatin was added to the porous ceramics in order to obtain nanocomposite materials. Two different concentrations of gelatin were used separately, and the combination of three types of porous ceramics and two concentrations of gelatin produced six different nanocomposite materials. All of these composite materials were observed through the SEM to see their topology and porosity and after that, they were probed under compression tests and their corresponding mechanical behavior was analyzed. All the composites showed mechanical properties similar to those observed in cellular materials. The Young modulus and ultimate strength were compared, finally, it was determined the contribution to the mechanical properties of the morphology, crystalline quality and preferential crystalline orientation in the HAp nanofibers. According to such properties, the composite material made of HAp nanofibers has bone tissue implant potential applications.

Production of Cement Blocks and New Ceramic Materials with High Content of Glass Waste

2015 ◽  
Vol 663 ◽  
pp. 34-41 ◽  
Author(s):  
Fernanda Andreola ◽  
Isabella Lancellotti ◽  
Rosa Taurino ◽  
Cristina Leonelli ◽  
Luisa Barbieri
Keyword(s):  
Mechanical Properties ◽  
Environmental Impact ◽  
Economic Burden ◽  
Raw Materials ◽  
Glass Melting ◽  
Physical And Mechanical Properties ◽  
Ceramic Materials ◽  
Raw Material ◽  
Added Value ◽  
Glass Waste

Virgin raw materials can be partially replaced by glass waste in order to reduce the environmental impact being its recycling a significant problem for municipalities worldwide. In Italy in 2013, approximately 1,600,000 tons of container glass have been collected but it was not possible to recycle all of them in the glass melting process.This work is focused on the valorization of glass waste as raw material in new cement and ceramic products, to convert it from an environmental and economic burden to a profitable, added-value resource in the formulation of new mixes. Several parameters, such as grinding, forming, firing, etc. have been studied.It has been optimized the grinding and the reclaiming step of waste to obtain an alternative raw material for hot and cold consolidation processes. Chemical, physical and mechanical properties of products were carried out. The results show new real possibilities to use high amounts of glass waste as an alternative raw material in products consolidated either by hot or cold techniques, reducing the management problems of the glass waste.

Testing and Optimization of Production of Technical Foam for the Production of Cement Foam

2018 ◽  
Vol 276 ◽  
pp. 254-258
Author(s):  
Karel Mikulica ◽  
Dušan Dolák
Keyword(s):  
Mechanical Properties ◽  
Czech Republic ◽  
Construction Industry ◽  
Building Materials ◽  
Cement Mortar ◽  
Physical And Mechanical Properties ◽  
Foam Concrete ◽  
The Czech Republic ◽  
Insulation Materials ◽  
The Many

In the current construction industry, great importance is given to the usage of thermally insulating building materials. One of the many such materials can be a cement foam or foam concrete, a mixture of cement mortar and technical foam. This material can be, due to its consistency right after mixing, applied to uneven horizontal surfaces where usage of conventional thermal board insulation materials would be complicated. This paper discusses the methodology of testing of the physical and mechanical properties of foaming additives such as strength, density, foaming number and half-separability of technical foams. Then this methodology was subsequently verified on the five commonly used foaming additives in the Czech Republic.

scholarly journals THE USE OF WASTE MINERAL WOOL IN THE PRODUCTION OF CERAMIC WALL MATERIALS

2019 ◽  
Vol 10 (3) ◽  
pp. 53-60
Author(s):  
V. Z Abdrakhimov
Keyword(s):  
Building Materials ◽  
Raw Materials ◽  
Physical And Mechanical Properties ◽  
Ceramic Materials ◽  
Mineral Wool ◽  
Raw Material ◽  
Material Base ◽  
Fusible Clay ◽  
Environmental Situation ◽  
Wall Materials

The environmental situation in Russia is characterized by a high level of anthropogenic impact on the environment, significant environmental consequences of past economic activity. Their disposal and storage costs 8-10 % of the cost of products, so the disposal of such waste is of paramount importance.Due to the involvement of multi-tonnage waste in the production of ceramic materials of mass consumption, which include wall materials, it is possible to radically change the parameters of the raw material base of Russia, which also helps to reduce environmental tensions in the regions. The reduction of reserves of traditional natural raw materials makes us look for new ways to replace it with different types of waste. The experience of advanced foreign countries has shown the technical feasibility of this area and the use of more as a tool to protect the environment from pollution. However, almost all basic building materials can be made from waste or from waste in combination with natural raw materials. On the basis of fusible clay and waste basalt-gabbro-norite charge, which is formed in the production of mineral wool obtained ceramic brick with high physical and mechanical properties, brick grade M150 and above. The absolute advantage of the use of multi-tonnage waste is the unloading of the environmental situation, which contributes to the solution of industrial waste disposal and environmental protection. Innovative proposals for the use of waste from the production of mineral wool in the production of wall materials - ceramic bricks based on fusible clay, the novelty of which is confirmed by patents of the Russian Federation.

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