scholarly journals Pengembangan Alat Grading Limbah Serbuk Gergaji untuk Pemanfaatannya sabagai Bahan Campuran Komposit

2017 ◽  
Vol 10 (1) ◽  
pp. 65-79
Author(s):  
Muhammad Makky ◽  
Leo Saputra Napitu ◽  
Khandra Fahmy
Keyword(s):  
Particle Size ◽  
Composite Material ◽  
Raw Materials ◽  
Timber Harvesting ◽  
Raw Material ◽  
Specific Power ◽  
Working Capacity ◽  
Wood Processing ◽  
Machine Performance ◽  
Operation Process

Abstrak. Sampai saat ini kegiatan pemanenan dan pengolahan kayu di Indonesia masih menghasilkan limbah dalam jumlah yang besar. Pada umumnya serbuk gergaji dari industri perkayuan memiliki bentuk, ukuran dan jumlah yang beragam, sedangkan untuk pemanfaatannya sebagai bahan baku campuran komposit dibutuhkan ukuran bahan serbuk gergaji yang berbeda dengan ukuran tertentu. Adapun ukuran umum yang digunakan untuk pembuatan bahan campuran komposit terdiri partikel berukuran 80 mesh, 40 mesh, 20 mesh, dan 10 mesh. Pemisahan ukuran serbuk gergaji berdasarkan keempat ukuran mesh tersebut diperlukan agar mempermudah dalam memperoleh bahan baku komposit. Penelitian bertujuan untuk merancang alat grading limbah serbuk gergaji untuk digunakan sebagai bahan baku campuran komposit. Proses penelitian ini meliputi pembuatan alat grading serbuk gergaji serta melakukan uji fungsional. Penelitian ini menghasilkan alat grading yang dapat memimsahkan serbuk gergaji berdasarkan empat ukuran berbeda dalam satu kali proses pengayakan. Hasil dari pengujian alat grading ini adalah: (1) alat grading limbah serbuk gergaji, yang memiliki kapasitas kerja sebesar 28,49 Kg/jam, (2) didapatkan nilai rata-rata modulus kehalusan dari masing-masing mesh 10, 20, 40 dan 80 berturut-turut yaitu : 889 gram, 651 gram, 431 gram, dan 168 gram. Sedangkan untuk indeks keseragaman hasil ayakan kasar (80 mesh), sedang (20 mesh dan 40 mesh), dan halus 80 mesh berturut – turut dari ulangan 1, ulangan 2, dan ulangan 3 adalah 5 : 4 : 1, 5 : 4 : 1, dan 5 : 4 : 1. (3) Daya spesifik yang dibutuhkan untuk mencapai kapasitas kerja 28,49 Kg/jam adalah 0,0001568 kW.jam/Kg. (4) didapatkan nilai rendemen sebesar 77,37 %. (5) alat grading limbah serbuk gergaji dengan biaya pokok alat grading sebesar Rp. 243,36/Kg. Development of Sawmill-Waste Grading for Composite Material UtilizationAbstract. Timber harvesting and wood processing in Indonesia produces wastes in large quantities. The waste materials come in variety of shapes, sizes and quantities. For adding the value of these wastes, such as for composite raw material, the particle-size should be uniform, and segregated into different categories. The general particle-size for manufacturing composite materials are 80, 40, 20 and 10 mesh. Therefore, separating the sawmills wastes based on these sizes is necessary in order to utilize it as raw materials for composite production. The study aims to develop a prototype of sawmill-waste grading machine for composite material utilization, and added the value of the waste for application as a raw material for the composite design. The methods includeddesign and manufacturing of a sawmill-waste grading machine as well as performing different tests. The prototype successfully grade and segregrate the sawmills-wastes into four different particles-sizes in a single operation process. The results showed that the machine working capacity is 28.49 Kg.hr-1, while the materials segregrate into four particle-sizes obtained mean of modulus of fineness for each group-size (10, 20, 40 and 80 mesh) are889, 651, 431, and 168 grams respectively. While for the uniformity index of large (10 mesh), medium (20 and 40 mesh), and fine (80 mesh) particles are 5, 4, and 1 respectively, obtained from three replication tests. The specific power required to achieve the working capacity of 28.49 Kg / hr is 0.0001568 kW.hr.kg-1. Overall, the machine performance achieved the efeciency of 77,37%, and the cost for grading the sawmill-waste material is Rp. 243,36 kg-1.

Resources provision of woodworking industries in Ukraine: cross-national and inter-regional comparisons

2019 ◽  
pp. 145-154
Author(s):  
Svitlana Ishchuk ◽  
Lyubomyr Sozanskyy
Keyword(s):  
Raw Materials ◽  
Dynamic Assessment ◽  
Timber Harvesting ◽  
Necessary Condition ◽  
The European Union ◽  
Environmental Aspects ◽  
Fuel Wood ◽  
Significant Deterioration ◽  
The Czech Republic ◽  
Wood Processing

Sufficient supply of woodworking with raw materials while preserving the ecology and rational use of wood is a necessary condition for the functioning of the woodworking industry as one of the key segments of the national economy. The issue is of particular importance given the deepening of world integration processes and the introduction of a moratorium on timber exports from Ukraine. It actualizes the study of the state and dynamics of the formation of raw materials potential of domestic woodworks. The purpose of the article is a structural and dynamic assessment of the economic and environmental aspects of formation of the resource potential of Ukrainian woodworks in comparison with the countries of the European Union, as well as in the regional section by types of wood. In the structure of merchantable wood harvested in Ukraine, fuel wood share increased by 4.3 pp. during 2011-2016, whereas in 2017 it increased by 3.8 pp. compared to 2016 and amounted to 61.4%. Unlike in Ukraine, in the vast majority of EU countries business timber is the basis of the structure of harvested merchantable timber. Thus, in the neighboring countries with similar forest landscape – Poland and the Czech Republic – the share of fuel wood in 2017 was 11.6% and 12.3%, in Slovakia – only 6.3%, and in the EU as a whole – 23. 2%. Hence, the significant deterioration of the structure of the harvested merchantable timber in Ukraine can be interpreted as a threat to environmental, and therefore to national security. On the other hand, the results of the assessments revealed an increase in the volume of commercial timber harvesting in Ukraine (in 18 regions) in 2018, as well as in the level of forest reproduction in the leading regions from the harvesting of merchantable timber (Zhytomyr, Kyiv and Rivne regions) and a decrease in the death rate. The restoration of the logical patterns between the dynamics of the loss of stands and the harvesting of commercial and fuel wood are signs of the beginning of positive tendencies in ensuring the preservation and rationalization of raw potential of domestic woodworks and, at the same time, improving the conditions for deepening the level of wood processing. Further authors’ research in this area will be devoted to the search for effective forms of wood industry development in Ukraine, in particular in the Western region.

scholarly journals WOOD COMPONENTS AS SOURCES OF PENTO-CONTAINING RAW MATERIALS FOR SYNTHESIS OF USEFUL COMPOUNDS, PRODUCTS AND REAGENTS

2021 ◽  
Vol 64 (3) ◽  
pp. 107-115
Author(s):  
Irina A. Chetvertneva ◽  
Oleg Kh. Karimov ◽  
Galina A. Teptereva ◽  
Natalia S. Tivas ◽  
Eldar M. Movsumzade ◽  
...  
Keyword(s):  
Raw Materials ◽  
Condensation Reaction ◽  
Agricultural Waste ◽  
Monomer Unit ◽  
Paper Industry ◽  
Raw Material ◽  
Chemical Transformations ◽  
Covalent Bonds ◽  
Industry Waste ◽  
Wood Processing

The paper considers the main components and products of wood processing, agricultural waste, pulp and paper industry waste and qualifies them as sources of pentose-containing resource-renewable domestic raw materials. The article describes in detail the structural components of wood as a natural polymer, which contains aromatic and carbohydrate parts. It is noted that these poly-mers are promising as raw materials for the production of useful chemical products. The role of lignin, cellolose and hemicellulose in the design of mechanical and structural properties of wood is considered. The article considers the features of the sulfonation reactions of the lignin monomer unit depending on the pH of the medium: acidic, neutral and alkaline. There are three main reac-tions that occur simultaneously with lignin in the process of wood delignification during sulfite cooking, such as the sulfonation reaction, the hydrolytic destruction reaction, and the condensation reaction. It is shown that the lignin-hemicellulose matrix contains three types of interconnected mesh structures: the lignin itself; a network of covalent bonds of lignin with hemicelluloses, and a network whose structure is obtained due to the hydrogen bond and the forces of the physical inter-action of lignin and hemicelluloses. The features of chemical transformations of the monomeric aromatic link of lignosulfonate – phenylpropane unit in the processes of wood delignification, the main chemical reactions of wood raw material delignification under the conditions of sulfite and neutral-sulfite brews are shown. The method of quantitative determination of monosaccharides in the composition of the carbohydrate part is proposed.

scholarly journals Research in the Development and Validation of the Method of Quantitative Determination of Flavonoids in the Common Sorrel Herba, Gathered in the Altai Territory

2019 ◽  
Vol 8 (2) ◽  
pp. 80-86 ◽  
Author(s):  
G. R. Kutateladze ◽  
L. M. Fedoseeva
Keyword(s):  
Particle Size ◽  
Aluminum Chloride ◽  
Raw Materials ◽  
Alcohol Solution ◽  
Raw Material ◽  
Complexation Reaction ◽  
Optimal Parameters ◽  
Quantitative Content ◽  
Development And Validation

Introduction. Common sorrel (Rumex acetosa L.) is a biennial herb from the Buckwheat family (Polygonaceae L.). In our previously studies of phenolic compounds composition of alcohol extraction and ethereal, ethyl acetate, butanol fractions of common sorrel herba and flavonoids of the flavonol group was found. From the literature sources it is known that flavonoids are one of the groups of biologically active compounds with anti-inflammatory action. In this regard, the actual task is to assess the quantitative content of flavonoids in common sorrel herba.Aim. Is the development and validation of a method for the quantitative determination of flavonoids in common sorrel herba.Materials and methods. It has been established that the flavonoid complex of common sorrel herba includes rutin, therefore, the reference sample (RS) rutin was used as a standard for calculating the amount of flavonoids. Alcohol extract of common sorrel herba and a solution of rutin RS were prepared. The complexation reaction with aluminum chloride was carried out. The resulting solutions were investigated by the method of differential spectrophotometry. The spectral characteristics of the test and standard samples were compared. Then we studied the effect of extraction conditions on the yield of flavonoids from the raw material: the extractant, the particle size of the raw material, the ratio of «raw material – extractant», temperature, frequency and duration of extraction. Purified water and ethyl alcohol of various concentrations (20%, 40%, 70%, 90%) were used as the extractant. Next, carried out the selection of the optimal conditions for the complexation reaction (the complexation reaction time, the ratio of «aliquot – aluminum chloride alcohol solution»). The method was validated according to GPM.1.1.0012.15 of the State Pharmacopoeia (SF) XIII edition and generally accepted methods for the following indicators: specificity, analytical field, linearity, accuracy, precision.Results and discussion. The optimal parameters for extracting flavonoids from raw materials were determined (threefold extraction with ethyl alcohol 70% in a water bath, the ratio of «raw material – extractant» – 1:30 for 30 minutes, the particle size of the raw material – 2.0 mm). The conditions for the complexation reaction were selected (the ratio «aliquot: aluminum chloride alcohol solution» – 1: 2.5, the complexing agent – aluminum chloride solution 5% alcohol, the appearance of a stable solution color after 40 minutes). When carrying out the validation of the developed method, it was established that the validation characteristics under study are within the acceptance criteria. When analyzing the raw materials harvested in the Altai Territory in different years, it was found that the content of flavonoids in common sorrel herba ranges from 0,596 to 0,632%.Conclusion. The optimal parameters of extraction of flavonoids from raw materials were determined, the conditions for the complexation reaction were selected, and the developed method was validated. The quantitative content of flavonoids in terms of rutin in sorrel sour grass harvested in the Altai Territory in different years has been established.

scholarly journals Features of metallurgy waste mainly processing with account for raw material contrast

2020 ◽  
Vol 192 ◽  
pp. 02026
Author(s):  
Alexander Burdonov ◽  
Vyacheslav Barakhtenko ◽  
Konstantin Prokhorov ◽  
Yuri Novikov
Keyword(s):  
Particle Size ◽  
Raw Materials ◽  
Spectroscopic Studies ◽  
Raw Material ◽  
Mineralogical Analysis ◽  
Fundamental Factor ◽  
Fundamental Possibility ◽  
Material Contrast ◽  
Two Phases ◽  
Finely Dispersed Powder

This work presents research studies of alumina-containing estimates formed during the production of aluminum on electrolyzers with self-burning anodes during technological operations at PJSC RUSAL Bratsk. Material from the territory of the electrolysis workshop, with a mark of ± 0, is a mixture of finely dispersed powder, 2.5 mm in size (on average 62.78% by weight) with pieces of material from 0.5 to 6 cm in size. , 26% by weight). As a result of the work, the particle size and chemical-metallurgical properties of an alumina-containing estimate were studied. During the research, the content of valuable components and impurities in the sample of various classes was determined. In the process of mineralogical analysis, two phases were identified in the products: dark, black-gray and light, grayish-white. It is proved that these phases have significant differences in the chemical composition of the feed. Spectroscopic studies showed significant differences in the colorimetric characteristics of the raw materials, which is a fundamental factor for the use of photometric separation. Based on preliminary studies on the separation of alumina-containing estimates by photometric separation, the fundamental possibility of purifying contaminated material from technological impurities has been established.

Specifics of Structure Formation of Cement Stone with Silica Raw Material - A Substrate of Photocatalytic Composite Material

2021 ◽  
Vol 1017 ◽  
pp. 153-162
Author(s):  
Viktoriya V. Nelyubova ◽  
Yulia N. Ogurtsova ◽  
M.N. Sivalneva ◽  
Valeria V. Strokova ◽  
P. Zhao
Keyword(s):  
Composite Material ◽  
Structure Formation ◽  
Urban Areas ◽  
Raw Materials ◽  
Raw Material ◽  
Cement Matrix ◽  
Cement Stone ◽  
Silica Substrate ◽  
Technogenic Raw Materials ◽  
Quantitative Assessments

The increasing urbanization of urban areas poses the challenge of the development of materials capable of self-cleaning from organic pollutants formed. Previous papers substantiated the possibility of the coating of titanium oxide as the main agent of the photocatalytic method of cleaning structural materials on silica raw materials in order to increase the degree of its distribution in the volume of cement matrix and, as a result, increase its efficiency.It is obvious that a silica substrate will affect the processes of structure formation during hardening of a cement matrix. During the research, the processes of phase transformations of cement stone modified with silica raw materials of natural and technogenic origin were studied. As a result, the influence of siliceous modifiers on the strength characteristics of the cement stone was determined, which allowed ranking them according to the degree of decrease in efficiency as follows: technogenic raw materials; natural raw materials of silicate composition; natural raw materials of aluminosilicate composition. Quantitative assessments of the degree of efficiency showed the irrationality of using aluminosilicate composition as a silica modifier of natural raw materials, which is explained by its low pozzolanic activity.

Production of Foundry Filters Using Al2O3 from the Al-Anodizing Process

2010 ◽  
Vol 62 ◽  
pp. 119-124 ◽  
Author(s):  
Graziela G. de Moraes ◽  
Bianca G. Oliveira ◽  
Cristina Siligardi ◽  
Murilo Daniel de Mello Innocentini ◽  
Amir A.M. Oliveira Jr. ◽  
...  
Keyword(s):  
Particle Size ◽  
Raw Materials ◽  
Raw Material ◽  
Industrial Processes ◽  
High Alumina ◽  
Secondary Products ◽  
Ceramic Filters ◽  
Application Potential ◽  
Aluminum Anodizing

The manufacturing and materials transformation industries generate residues, which do not always have an adequate ecological destination. In many cases, however, these secondary products can be directly re-used as raw materials in other industrial processes. In this context, this article presents the characterization of the sludge generated in the aluminum anodizing process and emphasizes the application potential of this residue as a raw material for the production of industrial ceramic filters. Results show that the high alumina contents (89-96 wt%) and composition constancy, as well as the low particle size (~1 m) after calcination and milling, render this residue a suitable raw material to produce alumina filters with optimized properties for casting engineering metal components with better performance.

Environmental managing of bottom ashes from municipal thermovalorization waste for civil applications, as a function of particle size, based on steam washing

2020 ◽  
Author(s):  
Caterina Caviglia ◽  
Enrico Destefanis ◽  
Davide Bernasconi ◽  
Linda Pastero ◽  
Giorgia Confalonieri ◽  
...  
Keyword(s):  
Heavy Metals ◽  
Particle Size ◽  
Natural Resources ◽  
Raw Materials ◽  
Chemical Species ◽  
Waste Incineration ◽  
Raw Material ◽  
Accelerated Carbonation ◽  
Washing Process ◽  
High Concentrations

<p>Nowadays, the production of constructional materials requires raw materials obtained through extractive activities that often imply different environmental impacts. In a perspective of a growing sensitivity towards a responsible use of natural resources the attention to materials coming from waste is focused. The waste from the municipal thermovalorization plants can be suitable for this applications, and after moderate and sustainable treatments, can find a role of raw material-second in the construction of works, reducing the need to find additional natural resources and related problems for disposal or storage. The present study aims to explore the possibility of promoting inertization (i.e. reducing the BA’s release in water of environmentally dangerous chemical species below the legal thresholds) of as large a fraction of BA as possible, using ashes from one of the municipal waste incineration plants of Northern Italy, and exploiting byproducts of the incineration cycle, i.e. the spared steam from turbines, which produce electricity, and carbon dioxide from combustion fumes. The treatments discussed are as a function of the particle size (s).  BA are partitioned into three main classes, determined by previous studies s ≥ 4.75, 4.75 > s ≥ 1, s < 1 mm; %. The BA fraction with 4.75 > s ≥ 1 mm was further divided into two portions to optimize the steam washing process: 4.75 > s ≥ 2 mm and  2 > s ≥ 1 mm. BA with s > 4.75 mm are treated with steam washing only. In fact, although they do not contain high concentrations of heavy metals, they largely surpass the Italian legislation thresholds related to the occurrence of chlorides and sulfates. Steam is generally available from modern incineration plants in a considerable amount, and it is more effective than water in removing a variety of impurities/low-crystallinity fragments from the surface of coarse grains. Inertization of BA with 4.75 > s ≥ 1 is investigated by means of both steam washing and accelerated carbonation, to optimize the combination of these methods and expand as much as possible the s-range that requires steam washing only.  As to the BA fraction with s < 1 mm, whose heavy metals content is likely larger than elsewhere, steam washing is of difficult application and therefore we resort to accelerated carbonation.</p>

Combustion Synthesis of β-SiAlON Using 3D Ball Milling

2017 ◽  
Vol 898 ◽  
pp. 1717-1723 ◽  
Author(s):  
Xue Mei Yi ◽  
Shota Suzuki ◽  
Xiong Zhang Liu ◽  
Ran Guo ◽  
Tomohiro Akiyama
Keyword(s):  
Particle Size ◽  
Particle Size Distribution ◽  
Size Distribution ◽  
Combustion Synthesis ◽  
Ball Mill ◽  
Raw Materials ◽  
Raw Material ◽  
Size Distributions ◽  
Particle Size Distributions ◽  
Material Particle

Combustion synthesis (CS) of β-SiAlON was conducted using a 3D ball mill, with a focus on the effect of the 2D/3D ball mill premixing conditions on the CS raw material particle size as well as on the yield and grain shape of the final products. The results showed that the particle size distribution of the raw materials was significantly affected by the premixing conditions. Various particle sizes and particle size distributions could easily be obtained by using a 3D mill instead of a 2D mill due to the complex biaxial rotation movement of 3D milling. The particle size was more sensitive to the rotation ratio (vertical spin/horizontal spin, Vv/Vh) than the rotation rate when using 3D milling. Finally, β-SiAlON with less than 5 mass% unreacted Si was obtained using premix milling conditions of 135×200 [vertical spin (rpm) × horizontal spin (rpm)]. The grain shapes of the final products were clearly influenced by the particle size distribution of the raw mixtures.

Study of Devulcanised Crumb Rubber-Peat Bio-Based Composite for Environmental Applications

2019 ◽  
Vol 799 ◽  
pp. 148-152 ◽  
Author(s):  
Vjaceslavs Lapkovskis ◽  
Viktors Mironovs ◽  
Kristine Irtiseva ◽  
Dmitri Goljandin
Keyword(s):  
Particle Size ◽  
Composite Material ◽  
Oil Spill ◽  
Rubber Particle ◽  
Crumb Rubber ◽  
Raw Material ◽  
Environmental Applications ◽  
Porous Substrate ◽  
Spilled Oil ◽  
Final Composite

A proper recycling and secondary reuse of end-of-life car tires (ELTs) remain an important issue for many regions. Devulcanised crumb rubber as a product of ELT recycling could be used for very different applications, including site remediation by spilled oil products. In current paper a development of new bio-based composite material containing devulcanised crumb rubber and cenospheres is suggested. Designed bio-based composite can be used as a oil spill adsorbent, material for civil engineering, and as a raw material for further modification by introduction of ferromagnetic components. Homogenised peat with peat content 14.0 ± 1.5 wt%, particle size 0.01 – 0.5 mm used as a natural bio-based binder. Devulcanised crumb rubber particle size 1.0 – 4.0 mm was used as a porous substrate. Designed compositions contained 5, 10, 15, 20 wt% (before drying) of devulcanised crumb rubber. Cenospheres have duplex function for designed composite: lightweight additive that makes final product floatable, and at the same time minimises shrinkage of dried product. It was found that devulcanised crumb rubber reduces density of final composite and adding open porosity. Developed bio-based composites could be manufactured in granules by drum granulation technique for further environmental applications. Formability and apparent density of bio-based composite are studied.

The Development of Composite Building Product and its Fire Technical Characteristics

2014 ◽  
Vol 1001 ◽  
pp. 368-372
Author(s):  
Miroslava Netopilová ◽  
Jan Mikulenka ◽  
Anna Benešová
Keyword(s):  
Composite Material ◽  
Composite Materials ◽  
Industrial Waste ◽  
Raw Materials ◽  
Raw Material ◽  
Waste Materials ◽  
Building Industry ◽  
Building Product ◽  
Material Resources ◽  
Renewable Raw Material

The article focuses on the research and development of a new composite material applicable in building industry, renewable raw material resources and industrial waste materials. The aim of the research is not only the application of concrete secondary raw materials but also the gaining of required safety aspects of these composite materials, i.e. certain fire technical characteristics.

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