Сomparative analysis of calculated and experimental studies of pallet movement speed on magnetic type brake roller

2021 ◽  
Vol 18 (2) ◽  
pp. 148-159
Author(s):  
I. A. Sharifullin ◽  
A. L. Nosko ◽  
E. V. Safronov

Introduction. Increasing the efficiency of using a warehouse with a constant volume is an urgent task, the solution of which is possible through block or deep-lane storage systems. One such solution is the pallet flow rack, which saves up to 25% of the distance travelled by a forklift compared to the single-deep racks. The main element of the safe operation of the gravity roller conveyors used in a pallet flow rack is a brake roller. The most promising design is a magnetic (eddy current) type brake roller.The purpose of the work is to carry out a comparative analysis of the results of the calculated and experimental studies to determine the speed of movement of a pallet along a magnetic brake roller.Materials and methods. The research area is the magnetic brake roller. Its construction and description of work presented. The results of calculated and experimental study of the coefficient of magnetic viscosity presented.Results. The calculated and experimental dependences of the pallet movement speed along the magnetic brake roller were obtained. It was found that with an increase in the speed of movement of the pallet along the magnetic brake roller, the error of the mathematical model increases, and, first of all, after crossing with the straight line of a drag peak speed.Conclusions. A comparative analysis of the results of the calculated and experimental studies to determine the speed of movement of the pallet along the magnetic brake roller carried out. It was found that the developed design of a magnetic brake roller in the operating range of the pallet masses from 100 to 600 kg with up to 16 magnets located on one side of the disc, and from 100 to 1150 kg with up to 8 pairs of the magnets located on both sides of the disc, provides a speed control within the limits not exceeding the permissible speeds of the pallet movement on the gravitational roller conveyor. The verification of the mathematical model showed that the average value of the error of the mathematical model in the entire range of the pallet masses at speeds not exceeding the permissible speeds of pallet movement on a gravitational roller conveyor and below the drag peak speed is no more than 8.2%.

Author(s):  
Oleksii Timkov ◽  
Dmytro Yashchenko ◽  
Volodymyr Bosenko

The article deals with the development of a physical model of a car equipped with measuring, recording and remote control equipment for experimental study of car properties. A detailed description of the design of the physical model and of the electronic modules used is given, links to application libraries and the code of the first part of the program for remote control of the model are given. Atmega microcontroller on the Arduino Uno platform was used to manage the model and register the parameters. When moving the car on the memory card saved such parameters as speed, voltage on the motor, current on the motor, the angle of the steered wheel, acceleration along three coordinate axes are recorded. Use of more powerful microcontrollers will allow to expand the list of the registered parameters of movement of the car. It is possible to measure the forces acting on the elements of the car and other parameters. In the future, it is planned to develop a mathematical model of motion of the car and check its adequacy in conducting experimental studies on maneuverability on the physical model. In addition, it is possible to conduct studies of stability and consumption of electrical energy. The physical model allows to quickly change geometric dimensions and mass parameters. In the study of highway trains, this approach will allow to investigate the various layout schemes of highway trains in the short term. It is possible to make two-axle road trains and saddle towed trains, three-way hitched trains of different layout. The results obtained will allow us to improve not only the mathematical model, but also the experimental physical model, and move on to further study the properties of hybrid road trains with an active trailer link. This approach allows to reduce material and time costs when researching the properties of cars and road trains. Keywords: car, physical model, experiment, road trains, sensor, remote control, maneuverability, stability.


Open Physics ◽  
2018 ◽  
Vol 16 (1) ◽  
pp. 57-62 ◽  
Author(s):  
Sebastian Różowicz

Abstract The paper presents the results of analytical and experimental studies concerning the influence of different kinds of fuel additives on the quality of the spark discharge for different configurations of the ignition system. The wear of the spark plug electrode and the value of spark discharge were determined for various impurities and configurations of the air-fuel mixture.


Author(s):  
Sergey Fedorovich Jatsun ◽  
Andrei Vasilevich Malchikov

This chapter describes various designs of multilink mobile robots intended to move inside the confined space of pipelines. The mathematical model that describes robot dynamics and controlled motion, which allows simulating different regimes of robot motion and determining design parameters of the device and its control system, is presented. The chapter contains the results of numerical simulations for different types of worm-like mobile robots. The experimental studies of the in-pipe robots prototypes and their analyses are presented in this chapter.


Author(s):  
Jia Xiaohong ◽  
Ji Linhong ◽  
Jin Dewen ◽  
Zhang Jichuan

Abstract Clearance is inevitable in the kinematic joints of mechanisms. In this paper the dynamic behavior of a crank-slider mechanism with clearance in its tripod-ball sliding joint is investigated theoretically and experimentally. The mathematical model of this new-type joint is established, and the new concepts of basal system and active system are put forward. Based on the mode-change criterion established in this paper, the consistent equations of motion in full-scale are derived by using Kane method. The experimental rig was set up to measure the effects of the clearance on the dynamic response. Corresponding experimental studies verify the theoretical results satisfactorily. In addition, due to the nonlinear elements in the improved mathematical model of the joint with clearance, the chaotic responses are found in numerical simulation.


2016 ◽  
Vol 20 (2) ◽  
pp. 81-89
Author(s):  
Monika Gwadera

AbstractThe aim of this paper is to present the adsorption chillers technology. The operating principle of these systems, the adsorbent-adsorbate pairs that are frequently applied and the enhancement techniques that allow improvement of their efficiency are presented. Analysis of the mass transfer and principles of mathematical modeling of such systems are also discussed. In the further part of the text, the results of experimental studies and comparison of these results with calculations based on the mathematical model of adsorption were presented.


Author(s):  
Sergii Karnaukh

The purpose of this work is to study the known method of division of pipes by introducing a figure knife and the development of promising designs of equipment for division of pipes into measured workpieces. Based on the analysis of the actuating crank-slider mechanisms used in the equipment for division of pipes into measured workpieces, promising schemes of short-connecting rod mechanisms have been discovered that provide a local pipe section along the perimeter. The developed design of the device for dividing pipes into dimensional workpieces by the eccentric twisting method, which contains a wedge-joint mechanism in combination with a compact circular actuator, also allows to reduce energy and power costs for separation, reduce the consequences of instantaneous unloading of equipment and ensure high quality workpieces. A mathematical model of the proposed equipment was developed and the modeling of the cutting process was carried out using the DEFORM-3D software package. The analysis of the results obtained showed that in the extreme positions of the knives, jamming of the knives is possible. To eliminate jamming, it is necessary that the knives do not reach the extreme position. The adequacy of the mathematical model is confirmed by experimental studies. The error of the calculated and measured values of the torque on the cutting knife does not exceed 10%. This is due to the need for a more correct accounting of friction on the contact surfaces of the equipment. Cut tubular blanks have high geometric accuracy and high quality of the cut surface.


2020 ◽  
pp. 86-95 ◽  
Author(s):  
O. V. Ageikina ◽  
V. V. Vorontsov ◽  
R. R. Sufyanov

The relevance of the research processes filtration consolidation due to the place of water-saturated soils in various design solutions related to the exploration, production and transportation of hydrocarbons. It should be noted that the diversity of soils led to the emergence of a wide range of mathematical models, obtained on the basis of generalization of experimental data and various assumptions to simplify engineering calculations. The article presents the results of theoretical and experimental studies of the mathematical model of the consolidation process of a water-saturated porous medium. This model is based on simplifying assumptions that are different from those adopted in well-known solutions. A fundamental approach to the formation of the model was developed on the basis of the kinetic representations of chemical reactions used in solving the environmental problems of epoxidation reactions of olefins. We determined the parameters of the mathematical model of the consolidation process of the saturated porous medium of clayey soil and confirmed its adequacy by the research results. In addition, we established the parameters of the field of non-equilibrium filtration, reducing the nonexistent ability of water-saturated soils.


Author(s):  
S. Yu Martynov ◽  
V. L. Poliakov

Abstract The mathematical model of physicochemical iron removal from groundwater was developed. It consists of three interrelated compartments. The results of the experimental research provide information in support of the first two compartments of the mathematical model. The dependencies for the concentrations of the adsorbed ferrous iron and deposited hydroxide concentrations are obtained as a result of the exact solution of the system of the mass transfer equations for two forms of iron in relation to the inlet surface of the bed. An analysis of the experimental data of the dynamics of the deposit accumulation in a small bed sample was made, using a special application that allowed to select the values of the kinetic coefficients and other model parameters based on these dependencies. We evaluated the autocatalytic effect on the dynamics of iron ferrous and ferric forms. The verification of the mathematical model was carried out involving the experimental data obtained under laboratory and industrial conditions.


Akustika ◽  
2019 ◽  
Vol 32 ◽  
pp. 151-157
Author(s):  
Sergey Alekseevich Rykov ◽  
Irina Kudryavtseva ◽  
Sergey Vladimirovich Rykov

The results of theoretical and experimental studies of the modulation of vibrations of rotary machines have been presented at rotation frequency. It has been shown that at the rotation frequency, the possible causes of the origin of the “side” spectral discrete components are the presence of a clearance and friction in bearing units. On the basis of the data obtained in the mathematical model, the diagnostic methods of the quality of functioning the bearing unit of rotary mechanisms are proposed.


2018 ◽  
Vol 13 (2) ◽  
pp. 76-76
Author(s):  
Валерий Белов ◽  
Valeriy Belov ◽  
Леонид Рыбаков ◽  
Leonid Rybakov ◽  
Светлана Овчукова ◽  
...  

A brief analysis of suspension mechanisms and ways to improve the quality of press harvesting for flax harvesting is considered. By researching the mathematical model, the authors prove the possibility of increasing the stability of the elastic characteristics of the suspension mechanisms by changing the angle between the levers or changing the geometry of the structure, for example, the attachment point of a two-arm lever. Particular attention is drawn to the new term “reduced rigidity” of the suspension mechanism. Using this notion and the method of its determination, the authors recommend determining the optimal value of the reduced stiffness of the suspension in the way of mathematical modeling and using this indicator as the main optimization parameter. The results of theoretical and experimental studies were presented by the authors in the form of elastic characteristics of the suspension mechanisms. When conducting a study of the mathematical model, it is suggested to take into account the condition of equality of the maximum values of the moments of forces from the action of the tension forces of the belts or the mass of the working element and the moment of forces acting on the side of the tension springs. During the research of the suspension mechanism, the actual dimensions of the PR-1.5 baler design were adopted. At the same time, we briefly describe the design of the improved tensioning mechanism of a baler for flax harvesting. A rather detailed analysis is given by the authors of the obtained elastic characteristics of the suspension mechanism. Some new features of the elastic characteristics of the suspension mechanism that have not been previously detected are described. To confirm the correctness of the reasoning, the authors implemented their research in a real press-picker and conducted field research that confirmed the possibility of improving the quality of the upgraded version of the machine. To confirm the results of the research, the authors presented a fragment of the field test protocol. The task is solved, uniformity of the roll density is ensured and its density is increased.


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