Direct microalloying of structural steels by boron from oxide system CaO–SiO2–B2O3–Al2O3–MgO

2021 ◽  
Vol 77 (3) ◽  
pp. 280-287
Author(s):  
A. A. Babenko ◽  
L. A. Smirnov ◽  
V. I. Zhuchkov ◽  
L. Yu. Mikhailova
Keyword(s):  
Boron Content ◽  
High Strength ◽  
Strength Properties ◽  
Structural Steels ◽  
Oxide System ◽  
Raw Material ◽  
Low Viscosity ◽  
Steel Processing ◽  
Lime Consumption ◽  
High Degree

The results of fundamental studies of the physicochemical properties of slags of the CaO–SiO2–B2O3–Al2O3–MgO system were used as the basis for the development of the technology for the formation of boron-containing slags in ladle-furnace units (LFU). The recommended composition of ladle slags (1–4% B2O3, 15% Al2O3 and 8% MgO) ensures the development of direct microalloying processes of steel with boron, low viscosity, not exceeding 0.32 Pa∙s, and preservation of sufficiently high refining properties. Colemanite (Turkey) was used as boron-containing raw material, having, %: 39–41 B2O3, 26–28 CaO, no more than 5% of SiO2 and 3% of MgO. The implementation of the developed technology of direct microalloying of structural steels of a wide grade composition by boron in the BOF shop of ArcelorMittal Temirtau JSC provided the boron content at the level of 0.001–0.008%, a decrease in the consumption of manganese-based ferroalloys from 0.3 kg/t of 08кп steel to 0.8 kg/t of steel 17Г1С-У, exclusion of additives into the ladle of ferroboron and fluorspar. The proposed mode of formation of slags of the recommended composition in the melt of LFU provided a sufficiently high degree of metal desulfurization in comparison with the existing production routes. For example, with pipe steel 17Г1С-У, despite a decrease in lime consumption by 500 kg per a heat and a decrease of the steel processing time at the LFU by 40 minutes, a high degree of desulfurization, reaching 66.7%, provided a sulfur content of 0.004% in the metal. Microalloying of structural steels by boron results in their high strength properties with invariance of plasticity apart from sufficiently high refining effect.

scholarly journals Impact of kaolin on physicomechanical properties of density-graded cement bonded paperboards

BioResources ◽  
2020 ◽  
Vol 15 (3) ◽  
pp. 6033-6044
Author(s):  
Aina K. Sesan ◽  
Olayiwola Y. Bolarinwa ◽  
Oriire L. Temitope
Keyword(s):  
Cement Content ◽  
High Strength ◽  
Strength Properties ◽  
Raw Material ◽  
Modulus Of Rupture ◽  
Moisture Uptake ◽  
Thickness Swelling ◽  
Nominal Density ◽  
Printing Papers ◽  
Absorption Thickness

Paperboards of thickness 0.6 cm with densities of 0.8, 0.9, and 1.0 g/cm3 were produced from waste papers mixed with cement and kaolin. Printing and corrugated waste papers were employed in the proportions of 50.0/25.0/25.0, 50.0/37.5/12.5, and 50.0/12.5/37.5 (paper/cement/kaolin), respectively. The dimensional and strength properties of the boards were investigated. The values obtained range from 0.40 to 0.94 g/cm3, 51.19 to 68.10%, 0.14 to 3.10%, 0.01 to 1.69 Nmm-2, and 119.98 to 567.32 Nmm-2 for observing the density, water absorption, thickness swelling, modulus of rupture, and modulus of elasticity, respectively. The board of proportion 25/25 of kaolin/cement was densest with high strength. As the nominal density and kaolin content were increased from 12.5 to 37.5%, an increase was observed in density and strength properties. Similarly, as the proportion of kaolin and cement content were increased, the rate of moisture uptake to cavity decreased. This study shows that boards from printing papers were more dimensionally stable than corrugated papers. It revealed that printing papers could be better raw material for manufacture paperboard than corrugated papers. Information provided in this study could be used as a guideline for the manufacture of paperboard reinforced with kaolin as an additional constituent for quality improvement.

scholarly journals Comprehensive Simulation of Cooperative Robotic System for Advanced Composite Manufacturing: A Case Study

2021 ◽  
Author(s):  
Manman Yang ◽  
Leijian Yu ◽  
Cuebong Wong ◽  
Carmelo Mineo ◽  
Erfu Yang ◽  
...  
Keyword(s):  
Raw Materials ◽  
High Strength ◽  
Strength Properties ◽  
Robotic System ◽  
Raw Material ◽  
Accurate Localization ◽  
Material Deformation ◽  
Fixed Base ◽  
Material Transportation ◽  
External Forces

Composite materials are widely used because of their light weight and high strength properties. They are typically made up of multi-directional layers of high strength fibres, connected by a resin. The manufacturing of composite parts is complex, time-consuming and prone to errors. This work investigates the use of robotics in the field of composite material manufacturing, which has not been well investigated to date (particularly in simulation). Effective autonomous material transportation, accurate localization and limited material deformation during robotic grasping are required for optimum placement and lay-up. In this paper, a simulation of a proposed cooperative robotic system, which integrates an autonomous mobile robot with a fixed-base manipulator, is presented. An approach based on machine vision is adopted to accurately track the position and orientation of the fibre plies. A simulation platform with a built-in physics engine is used to simulate material deformation under gravity and external forces. This allows realistic simulation of robotic manipulation for raw materials. The results demonstrate promising features of the proposed system. A root mean square error of 9.00 mm for the estimation of the raw material position and 0.05 degrees for the fibre orientation detection encourages further research for developing the proposed robotic manufacturing system.

Use of Polymer for Rehabilitation of Uneven Settlement in Concrete Roadbed Slabs of Tunnels

2015 ◽  
Vol 1129 ◽  
pp. 468-473
Author(s):  
Jing Liu ◽  
Xin Guo Zheng ◽  
Shu Ming Li ◽  
Zhi Zeng ◽  
De Jun Yang ◽  
...  
Keyword(s):  
High Strength ◽  
Strength Properties ◽  
Test Results ◽  
Polymer Injection ◽  
Railway Tracks ◽  
Low Viscosity ◽  
Compressive Strength Test ◽  
Injection Technology

In some tunnels of railway lines located in water-rich region, due to the long-term water leakage and erosion, the foundation of railway lines showed large uneven settlement deformation, so the above concrete roadbed slabs also experienced uneven settlement accordingly. The smoothness of railway tracks diminished, and the speed of passing trains had to be limited to ensure safety. To restore the smoothness of the tracks, a dedicated polymer injection technology for quick uplift rehabilitation of uneven settlement concrete roadbed slabs was studied on site just within the specified daily skylight time (about 3 hours every day) of the railway lines. A hydrophobic polymer with low-viscosity, quick-setting and high-strength properties was used for injecting, filling and uplifting the concrete slabs in water-rich foundations. The high-precision electronic levels were adopted to monitor rising height of the tracks in real time. After rehabilitation, the filling quality of polymer injection under roadbed slabs was examined using Φ50 mm core samples and the strength of hardened polymer was verified by compressive strength test. Results indicated that the polymer could uplift the concrete roadbed slabs effectively and restore the smoothness of railway tracks accurately even in the water-rich environment. The research can provide some valuable references for quick rehabilitation of uneven settlement concrete roadbed slabs in water-rich tunnels.

scholarly journals Mechanical Properties and Microstructure of Fast – Fired Clinker Tiles Based on Wierzbka I Raw Material

2016 ◽  
Vol 16 (1) ◽  
pp. 17-26
Author(s):  
M. Gajek ◽  
A. Rapacz-Kmita ◽  
M. Dudek ◽  
J. Partyka
Keyword(s):  
Mechanical Properties ◽  
Water Absorption ◽  
Open Porosity ◽  
Bending Strength ◽  
High Strength ◽  
Linear Shrinkage ◽  
Raw Material ◽  
Measurement Results ◽  
Mechanical Bending ◽  
High Degree

Abstract The article presents results of research on microstructural and mechanical properties of floor tiles clinker manufactured on the basis of Wierzbka I raw material, which is part of the deposit Wierzbka, near Suchedniów. Wierzbka I clay was added in various volume fractions to the standard tile compositions used in industrial practice. The samples were pressed in a range of from 21 MPa to 42 MPa and fired in the laboratory furnace at 1130°C to 1190°C. Selected compositions were pressed at 28 MPa and fired in a standard industrial environment. The process of firing was conducted in an industrial kiln at temperature of 1160°C for 38 minutes, with holding for 4 minutes at maximum operating temperature. The samples, which were prepared in the laboratory and industrial conditions were evaluated for the effect of addition of the Wierzbka I clay on their microstructural and mechanical properties based on the measurement results of linear shrinkage, bulk density, open porosity, water absorption and flexural strength (Ϭ) of the tiles. Microstructural changes were observed with a scanning electron microscope (SEM). The results revealed that the tested tiles were characterized by a high degree of sintering, an apparent density of 2.5 g/cm3, an open porosity and water absorption below 0.5%. The measurement results of mechanical bending strength showed that the tested samples had a high strength of 50 MPa.

A novel predictive method for filler coflocculation with cellulose microfibrils

TAPPI Journal ◽  
2019 ◽  
Vol 18 (11) ◽  
pp. 653-664
Author(s):  
IGNACIO DE SAN PIO ◽  
KLAS G. JOHANSSON ◽  
PAUL KROCHAK
Keyword(s):  
Negative Impact ◽  
High Strength ◽  
Strength Properties ◽  
Cellulose Microfibrils ◽  
Paper Strength ◽  
Flow Loop ◽  
Cationic Starch ◽  
Reflectance Measurement ◽  
Drainage Rate ◽  
Complete Study

Different strategies aimed at reducing the negative impact of fillers on paper strength have been the objective of many studies during the past few decades. Some new strategies have even been patented or commercialized, yet a complete study on the behavior of the filler flocs and their effect on retention, drainage, and formation has not been found in literature. This type of research on fillers is often limited by difficulties in simulating high levels of shear at laboratory scale similar to those at mill scale. To address this challenge, a combination of techniques was used to compare preflocculation (i.e., filler is flocculated before addition to the pulp) with coflocculation strategies (i.e., filler is mixed with a binder and flocculated before addition to the pulp). The effect on filler and fiber flocs size was studied in a pilot flow loop using focal beam reflectance measurement (FBRM) and image analysis. Flocs obtained with cationic polyacrylamide (CPAM) and bentonite were shown to have similar shear resistance with both strategies, whereas cationic starch (CS) was clearly more advantageous when coflocculation strategy was used. The effect of flocculation strategy on drainage rate, STFI formation, ash retention, and standard strength properties was measured. Coflocculation of filler with CPAM plus bentonite or CS showed promising results and produced sheets with high strength but had a negative impact on wire dewatering, opening a door for further optimization.

IN-102

Alloy Digest ◽  
1969 ◽  
Vol 18 (9) ◽  
Keyword(s):  
Corrosion Resistance ◽  
Elevated Temperatures ◽  
Iron Alloy ◽  
High Strength ◽  
Heat Treating ◽  
High Ductility ◽  
International Nickel Company ◽  
Nickel Chromium ◽  
Temperature Performance ◽  
High Degree

Abstract IN-102 is a nickel-chromium-iron alloy designed for long service at temperatures up to 1300 F. It combines high strength and high ductility at the elevated temperatures with a high degree of structural stability. It is used for aerospace, power and steam turbine components. This datasheet provides information on composition, physical properties, hardness, elasticity, and tensile properties as well as creep. It also includes information on low and high temperature performance, and corrosion resistance as well as forming, heat treating, machining, joining, and surface treatment. Filing Code: Ni-147. Producer or source: International Nickel Company Inc..

Causes of gear pump fails and methods for their elimination

2020 ◽  
pp. 98-107
Author(s):  
Vitaliy A. Zuyevskiy ◽  
Daniil O. Klimyuk ◽  
Ivan A. Shemberev
Keyword(s):  
Adhesion Strength ◽  
Production Systems ◽  
Low Cost ◽  
High Strength ◽  
Strength Properties ◽  
Research Purpose ◽  
Working Fluid ◽  
Gear Pump ◽  
Repair Service ◽  
Recovery Method

Gear pumps are an important element of many production systems and their replacement in case of failure can be quite expensive, so it is important to have a modern and well-tuned technology for their recovery. There are many methods for restoring the pump's performance, depending on the reason that led to its failure. (Research purpose) The research purpose is in determining what causes most often lead to loss of pump performance, and developing a recovery method that provides the greatest post-repair service life of the pump and low cost of repair. (Materials and methods) Authors took into account that the applied coatings must have sufficient adhesion strength and resistance to mechanical, thermal and corrosion loads during operation. It was found that most often significant leaks of the working fluid, leading to failure, occur due to an increase in the gap between the inner surface of the housing and the gears due to active wear of the housing wells. Authors determined that the method of electric spark treatment of worn-out housing wells is best suited to perform the task (a large post-repair resource and low costs). (Results and discussion) It was found by laboratory studies of the adhesion strength of electric spark coatings with various electrodes that the best transfer of the material to the substrate is provided by bronze electrodes BrMKts3-1. It was noted that the coatings applied using the BrMKts3-1 electrode have high strength properties. (Conclusions) Research conducted in the center for collective use "Nano-Center" VIM confirmed the possibility of effective recovery of the gear pump by electric spark treatment.

scholarly journals Rheological and Microbiological Characteristics of Hops and Hot Trub Particles Formed during Beer Production

Molecules ◽  
2021 ◽  
Vol 26 (3) ◽  
pp. 681
Author(s):  
Monika Sterczyńska ◽  
Marek Zdaniewicz ◽  
Katarzyna Wolny-Koładka
Keyword(s):  
Rheological Properties ◽  
Raw Materials ◽  
Raw Material ◽  
Microbiological Analysis ◽  
Waste Products ◽  
Low Viscosity ◽  
Post Process ◽  
High Shear Rates ◽  
Different Temperatures ◽  
Beer Production

During the production of beer, and especially beer wort, the main wastes are spent grain and hot trub, i.e., the so-called “hot break.” Combined with yeast after fermentation, they represent the most valuable wastes. Hot trub is also one of the most valuable by-products. Studies on the chemical composition of these sediments and their rheological properties as waste products will contribute to their effective disposal and even further use as valuable pharmaceutical and cosmetic raw materials. So far, hot trub has been studied for morphology and particle distribution depending on the raw material composition and beer wort extract. However, there are no preliminary studies on the rheological properties of hot trub and hops. In particular, no attention has yet been paid to the dependence of these properties on the hop variety or different protein sources used. The aim of this study was to examine the effect of different hopping methods on hot trub viscosity and beer wort physicochemical parameters. Additionally, the hop solutions were measured at different temperatures. A microbiological analysis of hop sediments was also performed to determine the post-process survival of selected microorganisms in these wastes. For manufacturers of pumps used in the brewing industry, the most convenient material is that of the lowest viscosity. Low viscosity hot trub can be removed at lower velocities, which reduces costs and simplifies washing and transport. The sediments also had similar equilibrium viscosity values at high shear rates.

scholarly journals Overview of HSS Steel Grades Development and Study of Reheating Condition Effects on Austenite Grain Size Changes

Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 1988
Author(s):  
Tibor Kvackaj ◽  
Jana Bidulská ◽  
Róbert Bidulský
Keyword(s):  
Mechanical Properties ◽  
Grain Size ◽  
High Strength Steel ◽  
Single Phase ◽  
Hsla Steel ◽  
High Strength ◽  
Strength Properties ◽  
Austenite Grain Size ◽  
Austenite Grain ◽  
Steel Grades

This review paper concerns the development of the chemical compositions and controlled processes of rolling and cooling steels to increase their mechanical properties and reduce weight and production costs. The paper analyzes the basic differences among high-strength steel (HSS), advanced high-strength steel (AHSS) and ultra-high-strength steel (UHSS) depending on differences in their final microstructural components, chemical composition, alloying elements and strengthening contributions to determine strength and mechanical properties. HSS is characterized by a final single-phase structure with reduced perlite content, while AHSS has a final structure of two-phase to multiphase. UHSS is characterized by a single-phase or multiphase structure. The yield strength of the steels have the following value intervals: HSS, 180–550 MPa; AHSS, 260–900 MPa; UHSS, 600–960 MPa. In addition to strength properties, the ductility of these steel grades is also an important parameter. AHSS steel has the best ductility, followed by HSS and UHSS. Within the HSS steel group, high-strength low-alloy (HSLA) steel represents a special subgroup characterized by the use of microalloying elements for special strength and plastic properties. An important parameter determining the strength properties of these steels is the grain-size diameter of the final structure, which depends on the processing conditions of the previous austenitic structure. The influence of reheating temperatures (TReh) and the holding time at the reheating temperature (tReh) of C–Mn–Nb–V HSLA steel was investigated in detail. Mathematical equations describing changes in the diameter of austenite grain size (dγ), depending on reheating temperature and holding time, were derived by the authors. The coordinates of the point where normal grain growth turned abnormal was determined. These coordinates for testing steel are the reheating conditions TReh = 1060 °C, tReh = 1800 s at the diameter of austenite grain size dγ = 100 μm.

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