scholarly journals Comprehensive Simulation of Cooperative Robotic System for Advanced Composite Manufacturing: A Case Study

2021 ◽  
Author(s):  
Manman Yang ◽  
Leijian Yu ◽  
Cuebong Wong ◽  
Carmelo Mineo ◽  
Erfu Yang ◽  
...  

Composite materials are widely used because of their light weight and high strength properties. They are typically made up of multi-directional layers of high strength fibres, connected by a resin. The manufacturing of composite parts is complex, time-consuming and prone to errors. This work investigates the use of robotics in the field of composite material manufacturing, which has not been well investigated to date (particularly in simulation). Effective autonomous material transportation, accurate localization and limited material deformation during robotic grasping are required for optimum placement and lay-up. In this paper, a simulation of a proposed cooperative robotic system, which integrates an autonomous mobile robot with a fixed-base manipulator, is presented. An approach based on machine vision is adopted to accurately track the position and orientation of the fibre plies. A simulation platform with a built-in physics engine is used to simulate material deformation under gravity and external forces. This allows realistic simulation of robotic manipulation for raw materials. The results demonstrate promising features of the proposed system. A root mean square error of 9.00 mm for the estimation of the raw material position and 0.05 degrees for the fibre orientation detection encourages further research for developing the proposed robotic manufacturing system.

2021 ◽  
Vol 320 ◽  
pp. 181-185
Author(s):  
Elvija Namsone ◽  
Genadijs Sahmenko ◽  
Irina Shvetsova ◽  
Aleksandrs Korjakins

Because of low calcination temperature, magnesia binders are attributed as low-CO2 emission materials that can benefit the environment by reducing the energy consumption of building sector. Portland cement in different areas of construction can be replaced by magnesia binder which do not require autoclave treatment for hardening, it has low thermal conductivity and high strength properties. Magnesium-based materials are characterized by decorativeness and ecological compatibility.The experimental part of this research is based on the preparation of magnesia binders by adding raw materials and calcinated products and caustic magnesia. The aim of this study was to obtain low-CO2 emission and eco-friendly material using local dolomite waste materials, comparing physical, mechanical, thermal properties of magnesium binders.


2019 ◽  
Vol 51 (3) ◽  
pp. 285-294
Author(s):  
Dang Wei ◽  
H.-Y. He

High strength lightweight glass-ceramics were fabricated with coal gangue and clay as main raw materials. The utilization ratio of coal gangue, the ratio of the coal gangue with clay, mineralization agents, forming process and sintering process on the properties of the fabricated glass-ceramics were optimized. The utilization ratio of coal gangue reached 75, and the ratio of coal gangue to clay was 3/1, as an optimal property was observed. The optimal sintering temperature was found to be 1370?C. At this optimal temperature, the sintered glass-ceramics showed the main phase of mullite and spindle and so showed high strength, low density, and low water absorbance. The appropriate amounts of codoping of the TiO2, ZnO, and MnO2/dolomite as mineralization agents obviously enhanced the properties of the glass-ceramics. Process optimizations further determined reasonable and optimal process parameters. The high strength lightweight glass-ceramics fabricated in this work may be very suitable for various applications including building materials, cooking ceramics, and proppant materials, et al.


2020 ◽  
Vol 992 ◽  
pp. 253-258
Author(s):  
M.P. Lebedev ◽  
V.N. Tagrov ◽  
E.S. Lukin

The article deals with the manufacture of modern structural ceramic materials from clay and loam deposits of the Republic of Sakha (Yakutia). The importance and relevance of the development of the production of building materials from local raw materials is emphasized, since this will certainly affect the effectiveness of the construction complex as a whole. The successful development of the construction complex is capable of not only stimulating growth in all sectors of the economy, but also contributes to solving the most pressing social problems. Today, Yakutia has huge reserves of mineral raw materials for the production of a wide range of building materials and products. Of practical interest are wall materials made from clay soils. Given the features of the region’s raw material base, this work focuses on additional processing of traditional material. Controlling the complex physicochemical and structural-mechanical transformations that occur during heat treatment, a methodology has been developed for creating a composite material that will allow competitive innovative materials with enhanced strength properties to be produced with a reinforcing element with a glassy phase matrix of mullite crystals. The fabricated samples have a wide range of physical and mechanical properties and allow using it as a high-quality structural building ceramics, as well as industrial floor technical tile.


2019 ◽  
Vol 107 ◽  
pp. 124-130
Author(s):  
MAREK WIERUSZEWSKI ◽  
RADOSŁAW MIRSKI ◽  
ADRIAN TROCIŃSKI

Construction wood has to meet high requirements for loads capacity. Thanks to the selection and adequate classification of raw materials it is possible to decide how specific wood products can and should be used. The usage of solid wood for structural elements purposes has been precisely classified and specified in standardized requirements. Twelve classes of structural timber, ranging from C14 to C50, have been identified for softwood. Only part of Polish raw wood meets the standards of strength classes required in the building industry, as its strength corresponds to classes C24 and C30. A conclusion from research on the assortment structure of the raw materials in Poland was formed that it is particularly important to sort wood effectively according to its quality and intended use during processing. The material and strength efficiency is the main indicator of rational use of wood. The research resulted in setting the initial classification limits of selected round wood groups according to its strength. Properties determining the possibilities of obtaining a high quality product from the available raw wood material were taken into account in the research. Crucial factor was to select the proper research technology of determining dependencies between the applied research methodology and the defined wood quality, sorting class and strength class. The lower limit of availability of raw material with appropriate technical characteristics is determined during the selection of the research formula.


2020 ◽  
Vol 3 (4) ◽  
pp. 31-38
Author(s):  
V. Men'shikova ◽  
L. Demina

research by some scientists shows that the most expensive element in the manufacture of construction ceramics are clay materials, in particular kaolins. They allow getting products with high strength, but at the same time increase significantly the mass refractoriness. In this connection, a significant amount of melt is added or the firing temperature is increased. Of course, this leads to an increase in the cost of products. In Russia, the reserves of these raw materials are insufficient and it is advisable to look for new non-traditional types of raw materials. There is a need to adjust the component composition of ceramic masses and use non-plastic raw materials. An example is natural wollastonites or their analogues in the form of diopside, which are a little-used type of mineral raw material. In the Siberian region, there are several deposits of non-plastic varieties of raw materials for the production of fired construction products. The most famous are the deposits of the Slyudyansky and Sayan districts. The authors present the results of analysis of diopside rocks, where the chemical, mineral compositions and behavior of samples under heating are studied. The absence of alkali and alkaline earth metal oxides in diopsides was determined. The content of iron oxide in the amount of 0.1% indicates the purity of the raw material. More than half of the composition is occupied by silica, which is 53% and 58% in the rocks of the Burutuysky and Sayan deposits, respectively. The basis of the mineral composition of the samples is diopside, with the presence of quartz, calcite, mica and magnesium carbonate. This range of minerals is traditional in many charges of ceramic materials. Therefore, the possibility of using diopside rocks in the production of building ceramic materials is quite high.


2021 ◽  
Vol 4 (1) ◽  
pp. 9-17
Author(s):  
Miklós Tisza

Abstract In recent decades, the automotive industry has faced ever-increasing demands. Increasing requirements can be observed in terms of both consumer expectations and legal requirements. On the consumer side, there is a demand for cars that are as economical as possible with lower fuel consumption, but providing also greater comfort and safety. These requirements are accompanied, from a legal point of view by more rigorous environmental regulations and requirements concerning the reduction of harmful emissions. Meeting these often-contradictory requirements is a growing challenge for car manufacturers and raw material suppliers, as well. Meeting the requirements in the most versatile way has resulted in tremendous progress over the last 40–50 years, both in the automotive industry and in the production and development of raw materials. The first part of this series of papers summarizes the main requirements in the automotive industry, as the main driving forces for material developments. Furthermore, the main types and properties of traditional high-strength steels, as well as the so-called first-generation Advanced High-Strength Steels will be introduced. In the second part, the main types and manufacturing processes of second generation advanced high-strength steels will be analyzed and some of the current steel developments will be presented through the results of the three generations of Advanced High-Strength Steels.


2020 ◽  
Vol 2020 (3) ◽  
pp. 24-31
Author(s):  
Z Galimova ◽  
◽  
H Babakhanova ◽  
M Abdunazarov ◽  
I Ismoilov ◽  
...  

Both raw and recycled fiber materials are used for paper production. The increase in percentage use of the latter is due to their paper-forming properties, availability and low cost. The article explores the possibility of using pulp from the inner layer of mulberry twig bark. Mulberry twigs, after removing leaves, which are the main raw material in silk production, have no practical industrial application. Recycling waste - mulberry branches - for the production of pulp is therefore relevant as it is aimed at solving raw material and environmental problems. The purpose of this work is to use local raw materials for paper production, study the impact of processing method of the grinding process on paper forming properties. During grinding the mechanical processes of changes of fibers determine mainly structure of a paper sheet, and colloidal-physical processes - bind and ability of fibers to form strong, homogenous and smooth structure of paper. The structure of the sheet of paper facilitates excessive or "selective" ink absorption into the pores of the paper and thus predetermines the quality of reproduction during the printing process. Methods for determining the physical and mechanical properties of papers were used in this work, and changes in the surface structure of samples cast at various technological modes of the milling process were studied. The results of the study revealed that the addition of cellulose mass from the inner layer of mulberry twig bark helps to obtain a strong paper. The optical properties of the paper, which contains cotton and cellulose from the inner layer of mulberry branch bark, are explained by the whiteness of the added fibers themselves. The strength properties of the paper at a weight grinding degree of 300 CWR are explained by the bond between the split and strongly interwoven fibers of the cellulose fibers. It has been established that the addition of more than 30% cellulose from the inner layer of the mulberry branch bark to the paper pulp mass is undesirable, as this adversely affects the whiteness of the paper


Food Industry ◽  
2020 ◽  
Vol 5 (1) ◽  
pp. 32-43
Author(s):  
Nadezhda Makarova ◽  
Natalya Eremeeva ◽  
Yana Davydova

Edible film spread worldwide as an alternative to biodegradable polymer film can partially replace it as a packaging material for a number of food products. The article presents data on the study of samples of one-, two-, three-, four-, five-, six-, seven-, eight-, nine-, ten-layer edible films. Edible films are based on one of the most common types of fruit – apples. The film peculiarity is the Apple pomace introduction into its composition, which is currently not used enough in the food industry and is waste. The researchers studied: a) organoleptic properties (appearance, color, taste, aroma, chewability), surface microstructure of edible films using the laser microscopy; b) film structure by the IR spectroscopy; C) the ratio of the film to water, to the effects of high and low temperatures; d) strength properties. Research results show that the edible multi-layer film based on Apple raw materials with the addition of Apple pomace is quite suitable for organoleptic indicators for use. Despite the presence of individual cracks and voids in the film structure, it has high strength characteristics, is moderately resistant to water and low temperatures, but loses its plastic properties when MV-heating.


2016 ◽  
Vol 690 ◽  
pp. 187-193
Author(s):  
Parinya Somrang ◽  
Anucha Wannagon ◽  
Watcharee Sornlar ◽  
Pattarawan Choeycharoen ◽  
Sitthisak Prasanphan ◽  
...  

Lampang, a province in northern Thailand, is the important source of ceramics raw materials, such as kaolin, pottery stone, and ball clay. This study aims to investigate the new ceramics bodies by using these local raw materials. About 50 samples from 15 sources were collected to analyze the chemical composition, mineral composition, and physical properties. Kaolin samples principally consisted of quartz and kaolinite. Its greyish color after firing at 1200 °C made it suitable for stoneware product that does not require white body. The principal ball clay mineral is kaolinite, associated with illite and quartz. All ball clay samples are high strength, which are suitable for tableware production. Pottery stone which can be found at Kaolin deposit, showed a mixed mineralogy of quartz, albite, and muscovite, while some samples showed the presence of kaolinite. It showed significantly low on shrinkage. Pottery stone are widely used as flux in both ceramics body and glaze. These analyzed characteristics were put into the ceramics raw materials database which can be searched on-line. This data is useful for the researching of ceramics body compositions with mainly contained raw materials from Lampang.


2020 ◽  
Vol 9 (2) ◽  
pp. 126-134
Author(s):  
Daisy A Sriwedari ◽  
Edwin Kristianto Sijabat

This research is about the application of Bacterial nano cellulose (BNC) as a reinforcing material in the making of liner test paper. BNC was obtained from the fermentation of banana peel extract using Gluconacetobacter xylinum bacteria obtained from the making starter of nata de coco. The reason for using banana peel waste is because it’s available in large number all across Indonesia. BNC is mixed with secondary fiber as a raw material for making liner test paper. From the experimental handsheets results, strength properties and absorption properties were then tested. Variations in the composition of the use of BNC are 0% (blank), 5%, 10%, 15%, 20%, 25%, 30% of the handsheet dry weight. The BNC is also applicated on surface sizing as a substitute for the surface sizing agent. The results of this study indicate that BNC can be used as an alternative raw material on wet end and on surface sizing, because both applications can increase the strength properties of liner test paper, and can reduce the use of chemical additive. The highest increase in strength properties of liner test paper was obtained at the composition of nano cellulose 30% and using surface sizing. Ring crush index is 14.02 Nm / g, concora index is 12.73 Nm / g, bursting index is 3.78 KPa.m² / g, ply bonding is 388.57 J / m². The absorption properties of paper increases but it has a low prosity. The highest cobb size results are obtained at 30% BNC composition, which is 45.30 g / m2 without using surface sizing and 41.83 g / m² using surface sizing. The highest porosity value is obtained at 30% BNC composition, which is 158 s / 100cc using surface sizing. This research is expected to be a reference for further research in the field of BNC, as the alternative raw materials besides wood in paper making.


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