scholarly journals Fully-Printable Soft Actuator with Variable Stiffness by Phase Transition and Hydraulic Regulations

Actuators ◽  
2021 ◽  
Vol 10 (10) ◽  
pp. 269
Author(s):  
Tingchen Liao ◽  
Manivannan Sivaperuman Kalairaj ◽  
Catherine Jiayi Cai ◽  
Zion Tsz Ho Tse ◽  
Hongliang Ren

Actuators with variable stiffness have vast potential in the field of compliant robotics. Morphological shape changes in the actuators are possible, while they retain their structural strength. They can shift between a rigid load-carrying state and a soft flexible state in a short transition period. This work presents a hydraulically actuated soft actuator fabricated by a fully 3D printing of shape memory polymer (SMP). The actuator shows a stiffness of 519 mN/mm at 20 ∘C and 45 mN/mm at 50 ∘C at the same pressure (0.2 MPa). This actuator demonstrates a high stiffness variation of 474 mN/mm (10 times the baseline stiffness) for a temperature change of 30 ∘C and a large variation (≈1150%) in average stiffness. A combined variation of both temperature (20–50 ∘C) and pressure (0–0.2 MPa) displays a stiffness variation of 501 mN/mm. The pressure variation (0–0.2 MPa) in the actuator also shows a large variation in the output force (1.46 N) at 50 ∘C compared to the output force variation (0.16 N) at 20 ∘C. The pressure variation is further utilized for bending the actuator. Varying the pressure (0–0.2 MPa) at 20 ∘C displayed no bending in the actuator. In contrast, the same variation of pressure at 50 ∘C displayed a bending angle of 80∘. A combined variation of both temperature (20–50 ∘C) and pressure (0–0.2 MPa) shows the ability to bend 80∘. At the same time, an additional weight (300 g) suspended to the actuator could increase its bending capability to 160∘. We demonstrated a soft robotic gripper varying its stiffness to carry objects (≈100 g) using two individual actuators.

2014 ◽  
Vol 136 (12) ◽  
Author(s):  
Yi-Syuan Wu ◽  
Chao-Chieh Lan

A machine with an internal variable-stiffness mechanism can adapt its output force to the working environment. In the literature, linear variable-stiffness mechanisms (LVSMs) are rarer than those producing rotary motion. This paper presents the design of a class of novel LVSMs. The idea is to parallel connect two lateral curved beams with an axial spring. Through preload adjustment of the curved beams, the output force-to-displacement curves can exhibit different stiffness. The merit of the proposed LVSMs is that very large-stiffness variation can be achieved in a compact space. The stiffness can even be tuned to zero by assigning the appropriate stiffness to the axial spring. LVSMs with pinned curved beams and fixed curved beams are investigated. To achieve the largest stiffness variation with sufficient linearity, the effects of various parameters on the force curves are discussed. Techniques to scale an LVSM and change the equilibrium position are introduced to increase the usefulness of the proposed design. Finally, the LVSMs are experimentally verified through prototypes.


Author(s):  
Yao Zhao ◽  
Kaiyuan Peng ◽  
Jiaxin Xi ◽  
Shima Shahab ◽  
Reza Mirzaeifar

Abstract Locomotion is a critically important topic for soft actuators and robotics, however, the locomotion applications based on two-way shape memory polymers have not been well explored so far. In this work, a crosslinked poly(ethylene-co-vinyl acetate) (cPEVA)-based two-way shape memory polymer is synthesized using dicumyl peroxide (DCP) as the crosslinker. The influence of the DCP concentration on the mechanical properties and the two-way shape memory properties is systematically studied. A Venus flytrap-inspired soft actuator is made by cPEVA, and it is shown that the actuator can efficiently perform gripping movements, indicating that the resultant cPEVA SMP is capable of producing large output force and recovering from large deformations. This polymer is also utilized to make a self-rolling pentagon-shaped device. It is shown that the structure will efficiently roll on a hot surface, proving the applicability of the material in making sophisticated actuators. With introducing an energy barrier, jumping can be accomplished when the stored energy is fast released. Finite element simulations are also conducted to further understand the underlying mechanisms in the complex behavior of actuators based on cPEVA SMP. This work provides critical insights in designing smart materials with external stimulus responsive programmable function for soft actuator applications.


2019 ◽  
Vol 11 (5) ◽  
Author(s):  
Jue Yu ◽  
Yong Zhao ◽  
Genliang Chen ◽  
Yeqing Gu ◽  
Chao Wang ◽  
...  

This paper puts forward a linear variable stiffness joint (VSJ) based on the electromagnetic principle. The VSJ is constituted by an annular permanent magnet (PM) and coaxial cylindrical coil. The output force and stiffness are linearly proportional to the coil current. In consequence, the stiffness adjustment motor and mechanisms required by many common designs of VSJs are eliminated. A physical prototype of the electromagnetic VSJ is manufactured and tested. The results indicate that the prototype can achieve linear force-deflection characteristics and rapid stiffness variation response. Using an Arduino and H-bridge driver board, the electromagnetic compliance control system is developed in order to realize the precise control of the interaction force. The static force control error is no more than ±0.5 N, and the settling time can be controlled within only 40 ms. At last, an experiment of squeezing the raw egg is conducted. The experiment intuitively exhibits the performance of electromagnetic compliance in stable force control and keeping safe robot-environment interaction.


Author(s):  
Deepak D. ◽  
Nitesh Kumar ◽  
Shreyas P. Shetty ◽  
Saurabh Jain ◽  
Manoj Bhat

The expensive nature of currently used materials in the soft robotic industry demands the consideration of alternative materials for fabrication. This work investigates the performance of RTV-2 grade silicone rubber for fabrication of a soft actuator. Initially, a cylindrical actuator is fabricated using this material and its performance is experimentally assessed for different pressures. Further, parametric variations of the effect of wall thickness and inflation pressure are studied by numerical methods. Results show that, both wall thickness and inflation pressure are influential parameters which affect the elongation behaviour of the actuator. Thin (1.5 mm) sectioned actuators produced 76.97% more elongation compared to thick sectioned, but the stress induced is 89.61 % higher. Whereas, the thick sectioned actuator (6 mm) showed a higher load transmitting capability. With change in wall thickness from 1.5 mm to 6 mm, the elongation is reduced by 76.97 %, 38.35 %, 21.05 % and 11.43 % at pressure 100 kPa, 75 kPa, 50 kPa and 25 kPa respectively. The induced stress is also found reduced by 89.61 %, 86.66 %, 84.46 % and 68.68 % at these pressures. The average load carrying capacity of the actuator is found to be directly proportional to its wall thickness and inflation pressure.


2012 ◽  
Vol 24 (3) ◽  
pp. 334-346 ◽  
Author(s):  
Wolfram Raither ◽  
Andrea Bergamini ◽  
Paolo Ermanni

Semi-active structural elements based on variable stiffness represent a promising approach to the solution of the conflict of requirements between load-carrying capability and shape adaptivity in morphing lightweight structures. In the present work, a structural concept with adaptive bending–twist coupling aiming at a broad adjustment range of coupling stiffness while maintaining high flexural rigidity is investigated by analysis, simulation and experiment.


2021 ◽  
Author(s):  
VINCENZO OLIVERI ◽  
GIOVANNI ZUCCO ◽  
MOHAMMAD ROUHI ◽  
ENZO COSENTINO ◽  
RONAN O’HIGGINS ◽  
...  

The design of a multi-part aerospace structural component, such as a wingbox, is a challenging process because of the complexity arising from assembly and integration, and their associated limitations and considerations. In this study, a design process of a stiffeners-integrated variable stiffness three-bay wingbox is presented. The wingbox has been designed for a prescribed buckling and post-buckling performance (a prescribed real testing scenario) and made from thermoplastic composite material system (Carbon-PEEK) with the total length of three meters. The stiffeners and spars are integrated into the top and bottom panels of the wingbox resulting a single-piece blended structure with no fasteners or joints. The bottom skin also has an elliptical cut-out for access purposes. The composite tows are steered around this cutout for strain concentration reduction purposes. The fiber/tow steering in the top skin bays (compression side) has also been considered for improved compression-induced buckling load carrying capacity. The proposed design has been virtually verified via high fidelity finite element analysis.


2021 ◽  
pp. 1-18
Author(s):  
Mingyue Lu ◽  
Guangming Chen ◽  
Qingsong He ◽  
Weijia Zong ◽  
Zhiwei Yu ◽  
...  

Abstract Geckos can climb freely on various types of surfaces using their flexible and adhesive toes. Gecko-inspired robots are capable of climbing on different surface conditions and have shown many important applications. Nonetheless, due to poor flexibility of toes the movements of gecko-inspired robots are restricted to flat surfaces. To improve the flexibility, by utilizing design technique of soft actuator and incorporating the characteristics of a real gecko's toe, the design of new bionic soft toes is proposed. The abilities of this bionic toe are verified using modelling and two soft toes are manufactured. One is Type A toe having varied semi-circle cross-sections as the feature of real gecko toe and the other is Type B toe with a constant semi-circle cross-section. The bending behaviors of the bionic toes subjected to a range of hydraulic pressure are also experimentally studied. It demonstrated that both toes can perform similarly large bending angles for the adduction (attachment) and abduction (detachment) motions. In comparisons, Type B toe exhibits larger output force, which is ascribed to the fact that at proximal section of Type B corresponds to larger volume for bearing fluid. Both toes can not only provide sufficient adhesion, but can be quickly detached with low peeling forces. Finally, different curved surfaces are used to further justify the applicability of these bionic toes. In particular, the flexible toes developed also have the advantages of low cost, lightweight, and simple control, which is desirable for wall-climbing robots.


2020 ◽  
Vol 33 (1) ◽  
Author(s):  
Zhuang Zhang ◽  
Genliang Chen ◽  
Weicheng Fan ◽  
Wei Yan ◽  
Lingyu Kong ◽  
...  

Abstract Devices with variable stiffness are drawing more and more attention with the growing interests of human-robot interaction, wearable robotics, rehabilitation robotics, etc. In this paper, the authors report on the design, analysis and experiments of a stiffness variable passive compliant device whose structure is a combination of a reconfigurable elastic inner skeleton and an origami shell. The main concept of the reconfigurable skeleton is to have two elastic trapezoid four-bar linkages arranged in orthogonal. The stiffness variation generates from the passive deflection of the elastic limbs and is realized by actively switching the arrangement of the leaf springs and the passive joints in a fast, simple and straightforward manner. The kinetostatics and the compliance of the device are analyzed based on an efficient approach to the large deflection problem of the elastic links. A prototype is fabricated to conduct experiments for the assessment of the proposed concept. The results show that the prototype possesses relatively low stiffness under the compliant status and high stiffness under the stiff status with a status switching speed around 80 ms.


2019 ◽  
Vol 142 (6) ◽  
Author(s):  
Yu-Ling Kuo ◽  
Chao-Chieh Lan

Abstract Constant-force mechanisms (CFMs) can produce an almost invariant output force over a limited range of input displacement. Without using additional sensor and force controller, adjustable CFMs can passively produce an adjustable constant output force to interact with the working environment. In the literature, one-dimensional CFMs have been developed for various applications. This paper presents the design of a novel CFM that can produce adjustable constant force in two dimensions. Because an adjustable constant force can be produced in each radial direction, the proposed adjustable CFM can be used in applications that require two-dimensional force regulation. In this paper, the design formulation and simulation results are presented and discussed. Equations to minimize the output force variation are given to choose the design parameters optimally. A prototype of the two-dimensional CFM is tested to demonstrate the effectiveness and accuracy of adjustable force regulation. This novel CFM is expected to be used in machines or robots to interact friendly with the environment.


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