scholarly journals Properties of Foamed Lightweight High-Performance Phosphogypsum-Based Ternary System Binder

2020 ◽  
Vol 10 (18) ◽  
pp. 6222 ◽  
Author(s):  
Girts Bumanis ◽  
Jelizaveta Zorica ◽  
Diana Bajare

The potential of phosphogypsum (PG) as secondary raw material in construction industry is high if compared to other raw materials from the point of view of availability, total energy consumption, and CO2 emissions created during material processing. This work investigates a green hydraulic ternary system binder based on waste phosphogypsum (PG) for the development of sustainable high-performance construction materials. Moreover, a simple, reproducible, and low-cost manufacture is followed by reaching PG utilization up to 50 wt.% of the binder. Commercial gypsum plaster was used for comparison. High-performance binder was obtained and on a basis of it foamed lightweight material was developed. Low water-binder ratio mixture compositions were prepared. Binder paste, mortar, and foamed binder were used for sample preparation. Chemical, mineralogical composition and performance of the binder were evaluated. Results indicate that the used waste may be successfully employed to produce high-performance binder pastes and even mortars with a compression strength up to 90 MPa. With the use of foaming agent, lightweight (370–700 kg/m3) foam concrete was produced with a thermal conductivity from 0.086 to 0.153 W/mK. Water tightness (softening coefficient) of such foamed material was 0.5–0.64. Proposed approach represents a viable solution to reduce the environmental footprint associated with waste disposal.

2019 ◽  
Vol 73 (4) ◽  
pp. 265-274
Author(s):  
Slavica Mihajlovic ◽  
Zivko Sekulic ◽  
Jovica Stojanovic ◽  
Vladan Kasic ◽  
Iroslav Sokic ◽  
...  

Quality of raw materials, including quartz sand and quartzite, varies from one deposit to another. Furthermore, the material quality determines in which industrial branches it can be used after certain preparation processes. Potential applications of quartz raw materials are: in the construction and refractory industry, ceramics and glass industry, then in metallurgy, foundry and also in production of water treatment filters. Geological investigations of the central Serbia region, in the Rekovac municipality, resulted in identification of occurrence of quartz sand ("Ursula") and quartzite ("Velika Krusevica"). Preliminary laboratory tests and characterization of the quartz sand size fraction -0.63+0.1 mm confirmed the possibility of applying this size fraction in the construction materials industry, while the quartzite can be used in refractory, glass and metallurgy industries. After determining the geological reserve of quartz sand "Ursula" and quartzite "Velika Krusevica", detailed investigations are required. Quality conditions from the aspect of chemical composition and physical properties of quartz sand and quartzite are mostly clearly defined by a special standard for this purpose. On the other hand, there are also application areas where standards does not exist, but users define their quality conditions. This example is with the application of quartz sand in the production of water glass. Chemical composition as well is not always the determining factor for the application of quartz raw material. For example, for quartz sand used for sandblasting, grain form is essential. From the economic analysis point of view, the prices of quartz raw materials vary depending on their chemical and physical properties. After all, what needs to be pointed out is the fact that these raw materials are very widespread in nature and that their exploitation is quite simple. After the raw material is excavated, it is stored and further sieved, washed, dried and processed according to customer requirements. All of these processes are cheaper than preparing, for example, limestone, and significaly cheaper than preparation of metal ores.


2020 ◽  
Vol 299 ◽  
pp. 1115-1120
Author(s):  
E.S. Makhotkina ◽  
M.V. Shubina ◽  
I.G. Shubin

In the article the negative impact of titano-magnetite ore enrichment waste on the environment and the possibility of its use as vanadium-containing raw materials are overviewed. The chemical and mineralogical composition features of various samples of the Kusinsky deposit titanomagnetite ore tails are presented. Different combinations of their roasting processes (with and without salt additives, with oxides, carbonates, or their compositions) and leaching processes (with water or acid) during hydrometallurgical processing were analyzed.The experiment results on the extraction of vanadium in the form of soluble vanadates from the titanomagnetite ore tails by leaching from samples subjected to roasting with soda ash, sodium sulfate, calcium oxide, and sodium chloride in various mass ratios are presented. The significant influence of ore sample chemical composition on the vanadium extraction degree was revealed. It was revealed that for this type of vanadium raw material additives of sodium chloride and sodium carbonate are most preferable from the vanadium extraction degree point of view.


2016 ◽  
Vol 2 ◽  
pp. 9-17
Author(s):  
Kochetkov S.P. ◽  
Bryl S.V.

In the Russian Federation a unique phenomenon of nature as the reserves of phosphate raw materials and reserves of associated components are Apatite-nepheline ores of the Khibiny Deposit, located in the Central part of the Kola Peninsula. The main consumer of this raw material are the plants basic chemistry, processing of Apatite in a wet-process phosphoric acid sulfuric acid decomposition (the city of Cherepovets, Balakovo, the resurrection, etc.). This gives a dihydrate or hemihydrate wet-process phosphoric acid, and piecework output of dry phosphogypsum is 4 to 6 t per 1 t Apatite, depending on the ratio therein of CaO/P2O5 and the method of obtaining. The problem of disposing of chemical wastes are illustrated by various examples. Provides a conclusion on the feasibility of processing into fertilizer of phosphate raw materials, and scarce Apatite – to obtain construction materials. First developed a fundamentally new, environmentally friendly technology to produce phosphoric and complex fertilizers on the basis of wet mechanical activation of the phosphate. Methods have been pilot tested in the experimental shop at Moscow Production Association «Phosphate» (Voskresensk) using (0.3 t/h) and industry – to Estimate povorotniki (Aksai) (1.0 t/h) on the basis of vibrating mills. The implementation of methods obtained new types of fertilizers: granular and suspended mechanically activated phosphates and ammophosphate. It is concluded that from the point of view of environmental safety and economic feasibility of fertilizer phosphate should be recycled raw materials, and scarce Apatite should be directed to the production of construction materials oncooking phosphate with the simultaneous extraction and recovery of rare earth elements.


2022 ◽  
Vol 960 (1) ◽  
pp. 012017
Author(s):  
I A Halmaciu ◽  
I Ionel ◽  
I Vetres ◽  
R M Balogh ◽  
D Bisorca

Abstract The global increase of the population has generated more and more requirement of the animal-based food. In order to provide this requirement, it was necessary to increase considerably the actual numbers of animals. This has led to both numerous positive and negative effects brought both to people and animals. Creating agro-touristic farms, ensuring fresh food, creating workplaces are just a part of the factors which have beneficial effects on the human beings. Yet, a major problem, which should not be ignored and neglected, is represented by the wastes resulted from animal breeding. These superficially treated wastes can cause numerous negative effects on the whole ecosystem. The animal dejections, the water resulted from the meat processing, the animal corpses, and all represent biodegradable wastes, which might be used, by transforming their energy content into electrical and thermal energy. This can be possible, for example, by using these wastes as raw material for producing biogas. To prove their efficiency in producing the biogases there have been done thermal analysis. In this article are analysed, from a thermal point of view, 3 different samples. In the first part of the experiment were analysed the swine dejections, in the second part were analysed the poultry dejections, and the third experiment consisted in the analysis of the cow stable waste. The analysis of these samples was done with the help of the Netzsch 449 C Jupiter device. The results obtained from the analysis prove the fact that all the three raw materials can be used as raw materials in producing the biogas.


2020 ◽  
Vol 4 (1) ◽  
pp. 41-48
Author(s):  
Teodoro Astorga Amatosa ◽  
Michael E. Loretero

Bamboo is a lightweight and high-strength raw materials that encouraged researchers to investigate and explore, especially in the field of biocomposite and declared as one of the green-technology on the environment as fully accountable as eco-products. This research was to assess the technical feasibility of making single-layer experimental Medium-Density Particleboard panels from the bamboo waste of a three-year-old (Dendrocalamus asper). Waste materials were performed to produce composite materials using epoxy resin (C21H25C105) from a natural treatment by soaking with an average of pH 7.6 level of sea-water. Three different types of MDP produced, i.e., bamboo waste strip MDP (SMDP), bamboo waste chips MDP (CMDP) and bamboo waste mixed strip-chips MDP (MMDP) by following the same process. The experimental panels tested for their physical-mechanical properties according to the procedures defined by ASTM D1037-12. Conclusively, even the present study shows properties of MDP with higher and comparable to other composite materials; further research must be given better attention as potential substitute to be used as hardwood materials, especially in the production, design, and construction usage.


2008 ◽  
Vol 59 (2) ◽  
pp. 129-134
Author(s):  
Ion Teoreanu ◽  
Roxana Lucia Dumitrache ◽  
Stefania Stoleriu

Any change of the raw material sources for glazes, economically, ecologically motivated, and also from the glaze quality point of view, is conditioned by the molecular formula rationalization and by the variation limits of the molecular formula, respectively. The proper glaze compositions are placed within their limit variation intervals with optimized processing and utilization properties. For this purpose, the rationalization criteria and procedures of molecular formulas are summarized in the present paper, as well as the results referring to their rationalization obtained in the authors� previous work. Thus, one starts from a base of raw materials that are selected, usable and also accessible for the design and producing of the glazes. On these bases the groundwork and the design equation for the glaze recipes are developed, exemplified for a single glaze. For an easy access to results, computer programs are used for an easy access to results.


2021 ◽  
Vol 13 (14) ◽  
pp. 7572
Author(s):  
Gigliola D’Angelo ◽  
Marina Fumo ◽  
Mercedes del Rio Merino ◽  
Ilaria Capasso ◽  
Assunta Campanile ◽  
...  

Demolition activity plays an important role in the total energy consumption of the construction industry in the European Union. The indiscriminate use of non-renewable raw materials, energy consumption, and unsustainable design has led to a redefinition of the criteria to ensure environmental protection. This article introduces an experimental plan that determines the viability of a new type of construction material, obtained from crushed brick waste, to be introduced into the construction market. The potential of crushed brick waste as a raw material in the production of building precast products, obtained by curing a geopolymeric blend at 60 °C for 3 days, has been exploited. Geopolymers represent an important alternative in reducing emissions and energy consumption, whilst, at the same time, achieving a considerable mechanical performance. The results obtained from this study show that the geopolymers produced from crushed brick were characterized by good properties in terms of open porosity, water absorption, mechanical strength, and surface resistance values when compared to building materials produced using traditional technologies.


2021 ◽  
Author(s):  
Junzhen Ren ◽  
Pengqing Bi ◽  
Jianqi Zhang ◽  
Jiao Liu ◽  
Jingwen Wang ◽  
...  

Abstract Developing photovoltaic materials with simple chemical structures and easy synthesis still remains a major challenge in the industrialization process of organic solar cells (OSCs). Herein, an ester substituted poly(thiophene vinylene) derivative, PTVT-T, was designed and synthesized in very few steps by adopting commercially available raw materials. The ester groups on the thiophene units enable PTVT-T to have a planar and stable conformation. Moreover, PTVT-T presents a wide absorption band and strong aggregation effect in solution, which are the key characteristics needed to realize high performance in non-fullerene-acceptor (NFA)-based OSCs. We then prepared OSCs by blending PTVT-T with three representative fullerene- and NF-based acceptors, PC71BM, IT-4F and BTP-eC9. It was found that PTVT-T can work well with all the acceptors, showing great potential to match new emerging NFAs. Particularly, a remarkable power conversion efficiency of 16.20% is achieved in a PTVT-T:BTP-eC9-based device, which is the highest value among the counterparts based on PTV derivatives. This work demonstrates that PTVT-T shows great potential for the future commercialization of OSCs.


2000 ◽  
Vol 15 (1) ◽  
pp. 2-8 ◽  
Author(s):  
N.C. Wagner ◽  
S. Ramaswamy ◽  
U. Tschirner

AbstractA pre-economic feasibility study was undertaken to determine the potential of cereal straw for industrial utilization in Minnesota. Specifically, utilizing straw for pulp and paper manufacture was of interest. The availability of cereal straw fiber supplies at various locations across the state of Minnesota, along with pre-processing issues such as transportation, harvesting, handling, and storage, are discussed and priced. The greatest economic advantage of straw for industrial use appears to be the low cost of the raw material compared to traditional raw materials. This also provides an excellent opportunity for additional income for farmers. The methodology and information provided here should be helpful in evaluating the feasibility of utilizing straw for other industrial purposes in other parts of the world. However, in some Third World countries, long-standing on-farm, traditional uses of cereal straws for fuel, fiber, and animal feed may limit their availability for industrial utilization.


2014 ◽  
Vol 1000 ◽  
pp. 12-15
Author(s):  
Jiří Švec ◽  
Tomáš Opravil ◽  
Jiří Másilko

Reusing and recycling of secondary raw materials from high-volume industrial productions (especially form construction materials and binders fabrications) is very important way of conserving environment and it is also interesting from the economical point of view. The production of common hydraulic binders, especially Portland cement, burdens the environment with considerable amount of combustion gases and consumes energy in massive scale. Alternative (low – energy) binder can be used as Portland cement substitution in applications with lower mechanical properties requirements. Mined limestone wash sediments contain large amount of clay components, but there is also indispensable share of fine calcite. This composition makes these sediments a promising material for the preparation of hydraulic binders as Roman cement or hydraulic lime.


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