scholarly journals Effect of Transformation Plasticity on Gear Distortion and Residual Stresses in Carburizing Quenching Simulation

Coatings ◽  
2021 ◽  
Vol 11 (10) ◽  
pp. 1224
Author(s):  
Xusheng Li ◽  
Dongying Ju ◽  
Jianting Cao ◽  
Sirui Wang ◽  
Yong Chen ◽  
...  
Keyword(s):  
Phase Transformation ◽  
Residual Stresses ◽  
Numerical Simulations ◽  
Material Design ◽  
Physical Parameters ◽  
Transformation Plasticity ◽  
Helical Gears ◽  
Gear Steel ◽  
Design Software ◽  
Gear Steels

This paper addresses the effect of gear steel on distortion and residual stresses due to phase transformation in carburizing and quenching. In particular, the martensitic and bainitic phase transformation expansion and transformation plasticity properties of two automotive gearbox steels (20CrMnTiH and 20MnCr5) and their physical parameters are measured by experiments of transformation plasticity properties. Numerical simulations of the actual carburizing and quenching process of the gearbox spline helical gears were carried out in combination with the thermal and mechanical properties with temperature variations calculated by the material design software JMAT-Pro. In particular, the phase transformation properties of the two materials and their influence on the distortion and residual stresses after carburizing and quenching were verified by experiments of transformation plasticity and numerical simulations. A reliable basis is provided for predicting the distortion mechanism of gear steels in carburizing and quenching.

Simulation of carburizing-quenching of a gear. Effect of carbon content on residual stresses and distortion

2004 ◽  
Vol 120 ◽  
pp. 489-497
Author(s):  
R. Mukai ◽  
D.-Y. Ju
Keyword(s):  
Residual Stress ◽  
Phase Transformation ◽  
Carbon Steel ◽  
Residual Stresses ◽  
Three Dimensional ◽  
Helical Gear ◽  
Coupled Analysis ◽  
Transformation Plasticity ◽  
Quenching Process ◽  
Thermal Physical Properties

Predictions of deformation, residual stresses and hardness after heat treatment of gears by numerical simulation are very useful to determine optimum condition to decrease the distortion of machinery parts. In this paper, simulation on carburizing quenching of a helical gear made of carbon steel SCr420 was carried out using three-dimensional coupled analysis based on thermo-mechanical theory considering phase transformation. The expansion and latent heat due to phase transformation at various carburizing conditions were measured by TMA and DSC to determine the thermal physical properties of SCr420 carbon steel. The influence of the transformation plasticity strain on deformation, residual stress and hardness of a gear was clarified in the simulation. The accuracy of simulation also is verified by the comparison between the experimental data and the simulated result of the distortion and residual stress. From the predicted results, improvement of the hardness and strength on surface of the gear due to the carburizing-quenching process can be verified.

STUDY OF THE GRAIN BOUNDARY MIGRATION IN A TRICRISTAL PURE ICE WITH BUBBLES

Anales AFA ◽  
2019 ◽  
Vol 30 (3) ◽  
pp. 47-51
Author(s):  
P.I. Achával ◽  
C. L. Di Prinzio
Keyword(s):  
Monte Carlo ◽  
Grain Boundary ◽  
Numerical Simulations ◽  
Triple Junction ◽  
Boundary Migration ◽  
Optical Microscope ◽  
Physical Parameters ◽  
Grain Boundary Migration

In this paper the migration of a grain triple junction in apure ice sample with bubbles at -5°C was studied for almost 3hs. This allowed tracking the progress of the Grain Boundary (BG) and its interaction with the bubbles. The evolution of the grain triple junction was recorded from successive photographs obtained witha LEICA® optical microscope. Simultaneously, numerical simulations were carried out using Monte Carlo to obtain some physical parameters characteristic of the BG migration on ice.

Mathematical Model Establishment and Analysis on the Pipe Deformation under External Pressure with the Ovality

2013 ◽  
Vol 760-762 ◽  
pp. 2263-2266
Author(s):  
Kang Yong ◽  
Wei Chen
Keyword(s):  
Mathematical Model ◽  
Theoretical Analysis ◽  
Yield Strength ◽  
Residual Stresses ◽  
Numerical Simulations ◽  
Significant Influence ◽  
External Pressure ◽  
Pipe Diameter ◽  
Axial Loads ◽  
The Stability

Beside the residual stresses and axial loads, other factors of pipe like ovality, moment could also bring a significant influence on pipe deformation under external pressure. The Standard of API-5C3 has discussed the influences of deformation caused by yield strength of pipe, pipe diameter and pipe thickness, but the factor of ovality degree is not included. Experiments and numerical simulations show that with the increasing of pipe ovality degree, the anti-deformation capability under external pressure will become lower, and ovality affecting the stability of pipe shape under external pressure is significant. So it could be a path to find out the mechanics relationship between ovality and pipe deformation under external pressure by the methods of numerical simulations and theoretical analysis.

Influence of Phase Transformations on Residual Stresses in Welded Structures

2013 ◽  
Author(s):  
R. J. Dennis ◽  
R. Kulka ◽  
O. Muransky ◽  
M. C. Smith
Keyword(s):  
Phase Transformation ◽  
Residual Stresses ◽  
Phase Transformations ◽  
Numerical Models ◽  
Material Model ◽  
Transformation Model ◽  
Austenitic Steels ◽  
Beam Specimen ◽  
Welded Structures ◽  
The Impact

A key aspect of any numerical simulation to predict welding induced residual stresses is the development and application of an appropriate material model. Often significant effort is expended characterising the thermal, physical and hardening properties including complex phenomena such as high temperature annealing. Consideration of these aspects is sufficient to produce a realistic prediction for austenitic steels, however ferritic steels are susceptible to solid state phase transformations when heated to high temperatures. On cooling a reverse transformation occurs, with an associated volume change at the isothermal transformation temperature. Although numerical models exist (e.g. Leblond) to predict the evolution of the metallurgical phases, accounting for volumetric changes, it remains a matter of debate as to the magnitude of the impact of phase transformations on residual stresses. Often phase transformations are neglected entirely. In this work a simple phase transformation model is applied to a range of welded structures with the specific aim of assessing the impact, or otherwise, of phase transformations on the magnitude and distribution of predicted residual stresses. The welded structures considered account for a range of geometries from a simple ferritic beam specimen to a thick section multi-pass weld. The outcome of this work is an improved understanding of the role of phase transformation on residual stresses and an appreciation of the circumstances in which it should be considered.

Residual Stress Analysis Considering Phase Transformation and Transformation Plasticity for Heat-Treated Large Size Shaft

2016 ◽  
Vol 725 ◽  
pp. 647-652 ◽  
Author(s):  
Yusuke Yanagisawa ◽  
Yasuhiro Kishi ◽  
Katsuhiko Sasaki
Keyword(s):  
Heat Treatment ◽  
Residual Stress ◽  
Phase Transformation ◽  
Air Cooling ◽  
Water Cooling ◽  
Stress Distributions ◽  
Transformation Plasticity ◽  
Large Size ◽  
Heat Treated ◽  
Good Agreement

The residual stress distributions of the forgings after both water-cooling and air-cooling were measured experimentally. The residual stress occurring during the heat-treatment was also simulated considering the phase transformation and the transformation plasticity. A comparison of the experiments with the simulations showed a good agreement. These results shows that the transformation plastic strain plays an important role in the heat treatment of large forged shafts.

Finite Element Modelling and Measurements of Residual Stress and Phase Composition in Ferritic Welds

2010 ◽  
Author(s):  
Benjamin M. E. Pellereau ◽  
Christopher M. Gill ◽  
Matthew Dawson ◽  
Paul R. Hurrell ◽  
John Francis ◽  
...  
Keyword(s):  
Finite Element ◽  
Phase Transformation ◽  
Residual Stresses ◽  
Cyclic Hardening ◽  
Tig Welding ◽  
Transformation Model ◽  
Welding Parameters ◽  
Isotropic Hardening ◽  
Low Carbon ◽  
Fe Modelling

This paper describes finite element (FE) modelling and neutron diffraction (ND) measurements to investigate the development of residual stresses in two different geometries of ferritic weld. All specimens were produced using SA508 Grade 3 steel plates, depositing a low carbon SD3 weld filler by mechanised TIG welding. The FE analyses were carried out using Abaqus/VFT and the behaviour of the SA508 steel was modelled using a simplified (Leblond) phase transformation model with isotropic hardening using VFT’s UMAT-WELD subroutine, which includes the change in volume due to phase transformation. Single bead-on-plate specimens were manufactured using a range of mechanised TIG welding parameters. One pass and three pass groove welds were also produced, in order to investigate the cyclic hardening behaviour of the materials, as well as phase transformation effects in a multi-pass weld. FE analyses were then performed to determine how accurately these effects could be modelled. During manufacture, a number of thermocouples were attached to each of the specimens in order to calibrate the heat input to the FE models. The residual stresses in each of the bead on plate welds, as well as the groove weld after the first and the third passes, were then measured using ND at the middle of the plate. The ND measurements for the three pass weld showed no significant cyclic hardening behaviour although some was predicted by the FE analysis. Another key finding of the FE modelling that was seen in all of the models was that the phase transformation acts to reduce the stress levels in the deposited weld metal leaving the largest tensile stresses in a ring at the outer edge of the full heat affected zone (HAZ). There are plans to refine the FE studies using improved material properties when material testing of SA508 and SD3 are completed in the near future.

Numerical simulations of cracked round bar test: Effect of residual stresses and crack asymmetry

2018 ◽  
Vol 203 ◽  
pp. 18-31 ◽  
Author(s):  
Jan Poduška ◽  
Pavel Hutař ◽  
Andreas Frank ◽  
Jaroslav Kučera ◽  
Jiří Sadílek ◽  
...  
Keyword(s):  
Residual Stresses ◽  
Numerical Simulations ◽  
Round Bar ◽  
Bar Test

scholarly journals Fully resolved numerical simulations of fused deposition modeling. Part II – solidification, residual stresses and modeling of the nozzle

2018 ◽  
Vol 24 (6) ◽  
pp. 973-987 ◽  
Author(s):  
Huanxiong Xia ◽  
Jiacai Lu ◽  
Gretar Tryggvason
Keyword(s):  
Residual Stresses ◽  
Numerical Simulations ◽  
Fused Deposition Modeling ◽  
Fixed Bed ◽  
Ground Truth ◽  
Deposition Process ◽  
Material Behavior ◽  
Content Type ◽  
Fused Deposition ◽  
Deposition Modeling

Purpose The purpose of this paper is to continue to describe the development of a comprehensive methodology for fully resolved numerical simulations of fused deposition modeling. Design/methodology/approach A front-tracking/finite volume method introduced in Part I to simulate the heat transfer and fluid dynamics of the deposition of a polymer filament on a fixed bed is extended by adding an improved model for the injection nozzle, including the shrinkage of the polymer as it cools down, and accounting for stresses in the solid. Findings The accuracy and convergence properties of the new method are tested by grid refinement, and the method is shown to produce convergent solutions for the shape of the filament, the temperature distribution, the shrinkage and the solid stresses. Research limitations/implications The method presented in the paper focuses on modeling the fluid flow, the cooling and solidification and volume changes and residual stresses, using a relatively simple viscoelastic constitutive model. More complex material models, depending, for example, on the evolution of the conformation tensor, are not included. Practical implications The ability to carry out fully resolved numerical simulations of the fused deposition process is expected to be critical for the validation of mathematical models for the material behavior, to help explore new deposition strategies and to provide the “ground truth” for the development of reduced-order models. Originality/value The paper completes describing the development of the first numerical method for fully resolved simulation of fused filament modeling.

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