scholarly journals Theoretical and Experimental Analysis on Co-Gasification of Sewage Sludge with Energetic Crops

Energies ◽  
2019 ◽  
Vol 12 (9) ◽  
pp. 1750 ◽  
Author(s):  
Stanislaw Szwaja ◽  
Anna Poskart ◽  
Monika Zajemska ◽  
Magdalena Szwaja

As known, dried sewage sludge, is a by-product produced from waste water treatment, contains significant amounts of organic content, and makes up to 60% with overall calorific value from 9 to 12 MJ/kg. Hence, it can be considered as material for thermal processing focusing on heat and power production. Among thermal conversion technologies, gasification is seen as the effective one because it can be easily combined with heat and power cogeneration units. On the other hand, due to high mineral content (40–50%) in the sludge, it is difficult to be gasified and obtain syngas with calorific value satisfactory enough for fueling the internal combustion engine. The dried sludge can be subjected to be gasified at temperature above 850 °C. However, large amounts of mineral content do not provide favorable conditions to obtain this required temperature. Thus, it is proposed to enrich the sewage sludge with biomass characterized with significantly higher calorific value. In the article, co-gasification of sewage sludge and Virginia Mallow—energetic crops was investigated. Results from experimental and numerical investigation have been presented. The dried sewage sludge enriched with Virginia Mallow at a mass ratio of 0/100%, 50/50% and 100/0% in tests and in the range from 0 to 100% for theoretical analysis was applied in order to achieve effective gasification process. As observed, lignocellulosic biomass like Virginia Mallow contains low amounts of mineral content below 2%, which makes it appropriate for thermal processing. It contributes to more stable and efficient gasification process. Additionally, Virginia Mallow caused that the process temperature possible to achieve, was 950 °C. Thus, sewage sludge was mixed with this high-energy component in order to improve the gasification parameters and obtain syngas with higher calorific value. A zero-dimensional, two-zone model was developed with aid of the POLIMI kinetics mechanism developed by CRECK Modeling Group to simulate gasification of low calorific substances enriched with high calorific biomass. Obtained results showed that sewage sludge can be completely gasified at presence of Virginia Mallow. Syngas calorific value of approximately 5 MJ/Nm3 was produced from this gasification process. The maximal percentage of Virginia Mallow in the mixture with the sewage sludge was set at 50% due to economic aspects of the technology. It was found, that satisfactory conditions for effective gasification were achieved at this 50/50% percentage of sewage sludge and Virginia Mallow. Potential intensity of gasification was predicted from this 0-D 2-zones model, which calculates area of reduction zone to area of combustion zone. This reduction-to-combustion area ratio for the sewage sludge-Virginia Mallow mixture was estimated at value of 2. Finally, the model was successfully verified with results from tests, hence it was proposed as a tool for preliminary investigation on poor fuels gasification.

2019 ◽  
Vol 38 (2) ◽  
pp. 406-416 ◽  
Author(s):  
Marcel Mikeska ◽  
Jan Najser ◽  
Václav Peer ◽  
Jaroslav Frantík ◽  
Jan Kielar

Gas from the gasification of pellets made from renewable sources of energy or from lower-quality fuels often contains a number of pollutants. This may cause technical difficulties during the gas use in internal combustion gas engines used for energy and heat cogeneration. Therefore, an adequate system of gas cleaning must be selected. In line with such requirements, this paper focuses on the characterization and comparison of gases produced from different types of biomass during gasification. The biomass tested was wood, straw, and hay pellets. The paper gives a detailed description and evaluation of the measurements from a fix-bed gasifier for the properties of the produced gases, raw fuels, tar composition, and its particle content before and after the cleaning process. The results of elemental composition, net calorific value, moisture, and ash content show that the cleaned gases are suitable for internal combustion engine-based cogeneration systems, but unsuitable for gas turbines, where a different cleaning technology would be needed.


Energies ◽  
2020 ◽  
Vol 13 (6) ◽  
pp. 1442 ◽  
Author(s):  
Sang Yeop Lee ◽  
Se Won Park ◽  
Md Tanvir Alam ◽  
Yean Ouk Jeong ◽  
Yong-Chil Seo ◽  
...  

Proper treatment and careful management of sewage sludge are essential because its disposal can lead to adverse environmental impacts such as public health hazards, as well as air, soil, and water pollution. Several efforts are being made currently not only to safely dispose of sewage sludge but also to utilize it as an energy source. Therefore, in this study, initiatives were taken to valorize sewage sludge cake by reducing the moisture content and increasing the calorific value by applying a hydrothermal treatment technique for efficient energy recovery. The sludge cake treated at 200 °C for 1 h was found to be the optimum condition for hydrothermal carbonization, as, in this condition, the caloric value of the treated sludge increased by 10% and the moisture content removed was 20 wt.%. To recover energy from the hydrothermally treated sludge, a gasification technology was applied at 900 °C. The results showed that the product gas from hydrothermally treated sludge cake had a higher lower heating value (0.98 MJ/Nm3) and higher cold gas efficiency (5.8%). Furthermore, compared with raw sludge cake, less tar was generated during the gasification of hydrothermally treated sludge cake. The removal efficiency was 28.2%. Overall results depict that hydrothermally treated sewage sludge cake could be a good source of energy recovery via the gasification process.


Energies ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4511
Author(s):  
Ewa Siedlecka ◽  
Jarosław Siedlecki

Valorization of digested sewage sludge generated in a medium-sized sewage treatment plant and the effect of valorization on energy consumption during sludge drying used for energy recovery are presented. Anaerobic digestion of sewage sludge reduces dry matter content compared to raw sludge. This lowers its calorific value leading to the lower interest of consumers in using it as fuel. The aim of the study was to valorize digested sewage sludge prior to drying with high-energy waste with low moisture content. The procedure led to the reduction in moisture content by about 50% in the substrate supplied for solidification and drying. The calorific value of digested sewage sludge increased by 50%–80%, and the energy consumption of the drying process decreased by about 50%. Physical and chemical properties of sewage sludge and moisture content of substrates and mixtures after valorization were determined. The heat of combustion of valorized sewage sludge mixtures, their elemental composition, and ash content is investigated. Their calorific value in the analytical and working states of 10% H2O was calculated. The highest calorific value was obtained for the mixture of sewage sludge valorized with waste plastics or combined with wood dust, averaging 23 MJ/kg. A mathematical approximation of sewage sludge valorization is presented.


Author(s):  
V.A. Zhovtyansky ◽  
E.P. Kolesnikova ◽  
M.V. Yakymovych ◽  
P.A. Seredenko

The issues of determination calorific value as well as the enthalpy of formation of sewage sludge are deeply analyzed further to previous publications. Taking into account this analysis, the indicators, the indicators of the efficiency of the sewage sludge gasification process have been clarified and a comparison of the plasma-steam-oxygen and plasmasteamair gasification technologies has been made. At the same time, on the basis of previous studies, the influence on the efficiency indices of not only ballast nitrogen, but also nitrogen oxides is analyzed. Their concentrations cannot be determined on the basis of simple thermodynamic ratios. Bibl 38, Fig. 6, Tab. 1.


2021 ◽  
Vol 238 ◽  
pp. 01006
Author(s):  
Roberto Gabbrielli ◽  
Stefano Frigo ◽  
Luigi Bressan

Sewage sludge management is a current problem of extreme concern in Europe. Till now, the most frequent route for sludge management has been incineration or the reuse by shedding on agricultural land both directly or after composting. However, this last method is critically reconsidered lately owing to the increasing contamination of sewage sludge by chemicals, heavy metals, residual organic oils, etc.. In the present study, the performance of a steam-oxy gasification plant has been analyzed. The plant allows the thermo-chemical conversion of sewage sludge, together with woody biomass, into a gas mixture (syngas) composed by basic chemicals (synthetic hydrocarbons), suitable for subsequent industrial production of very high added-value products such as methane. In particular, a numerical model of methanation plant, composed by a downdraft gasifier, a syngas cleaning system and a Sabatier reactor, has been created within the commercial code Aspen-One and validated with the results obtained from a real scale air gasifier fed with sewage sludge and woody biomass. First results showed that the steam-oxy co-gasification process has a high energy conversion efficiency that reaches roughly 80% (i.e. produced syngas calorific value vs the dried feedstock calorific value) with an overall methane yield of about 20% (by mass) of the feedstock utilized.


Materials ◽  
2019 ◽  
Vol 12 (15) ◽  
pp. 2417 ◽  
Author(s):  
Adam Smoliński ◽  
Janusz Karwot ◽  
Jan Bondaruk ◽  
Andrzej Bąk

This paper aims to analyze the economic feasibility of generating a novel, innovative biofuel—bioenergy—obtained from deposit bio-components by means of a pilot installation of sewage sludge bio-conversion. Fuel produced from sewage sludge biomass bears the potential of being considered a renewable energy source. In the present study, 23 bioconversion cycles were conducted taking into consideration the different contents, types of high carbohydrate additives, moisture content of the mixture as well as the shape of the bed elements. The biofuel was produced using post fermentation sewage sludge for industrial energy and heat generation. Based on the presented research it was concluded that the composite biofuel can be co-combusted with hard coal with the optimal percentage share within the range of 20–30% w/w. Sewage sludge stabilized by means of anaerobic digestion carried out in closed fermentation chambers is the final product. The average values of the CO2, CO, NO, NOx and SO2 concentrations in flue gas from co-combustion of a bioconversion product (20% w/w) and coal were 5.43%, 1903 ppm, 300 ppm, 303 ppm and 179 ppm, respectively. In total, within a period of 4.5 years of the plant operation, 1853 Mg of fuel was produced and successfully co-combusted with coal in a power plant. The research demonstrated that in the waste water treatment sector there exists energy potential in terms of calorific value which translates into tangible benefits both in the context of energy generation as well as environmental protection. Over 700,000 Mg of bio-sewage sludge is generated annually in Poland. According to findings of the study presented in the paper, the proposed solution could give 970,000 Mg of dry mass of biomass qualified as energy biomass replacing fossil fuels.


2015 ◽  
Vol 41 (3) ◽  
pp. 70-75 ◽  
Author(s):  
Dariusz Wiśniewski ◽  
Janusz Gołaszewski ◽  
Andrzej Białowiec

AbstractAnaerobic digestion residue represents a nutrient rich resource which, if applied back on land, can reduce the use of mineral fertilizers and improve soil fertility. However, dewatering and further thermal processing of digestate may be recommended in certain situations. Limited applicability of digestate as fertilizer may appear, especially in winter, during the vegetation period or in areas where advanced eutrophication of arable land and water bodies is developing. The use of digestate may be also governed by different laws depending on whether it is treated as fertilizer, sewage sludge or waste. The aim of this paper is to present the effects of thermal treatment of solid fraction of digestate by drying followed by pyrolysis and gasification. Pyrolysis was carried out at the temperature of about 500°C. During this process the composition of flammable gases was checked and their calorific value was assessed. Then, a comparative analysis of energy parameters of the digestate and the carbonizate was performed. Gasification of digestate was carried out at the temperature of about 850°C with use of CO2as the gasifi cation agent. Gasification produced gas with higher calorific value than pyrolysis, but carbonizate from pyrolysis had good properties to be used as a solid fuel


Author(s):  
O. M. Salamov ◽  
F. F. Aliyev

The paper discusses the possibility of obtaining liquid and gaseous fuels from different types of biomass (BM) and combustible solid waste (CSW) of various origins. The available world reserves of traditional types of fuel are analyzed and a number of environmental shortcomings that created during their use are indicated. The tables present the data on the conditional calorific value (CCV) of the main traditional and alternative types of solid, liquid and gaseous fuels which compared with CCV of various types of BM and CSW. Possible methods for utilization of BM and CSW are analyzed, as well as the methods for converting them into alternative types of fuel, especially into combustible gases.Reliable information is given on the available oil and gas reserves in Azerbaijan. As a result of the research, it was revealed that the currently available oil reserves of Azerbaijan can completely dry out after 33.5 years, and gas reserves–after 117 years, without taking into account the growth rates of the exported part of these fuels to European countries. In order to fix this situation, first of all it is necessary to use as much as possible alternative and renewable energy sources, especially wind power plants (WPP) and solar photovoltaic energy sources (SFES) in the energy sector of the republic. Azerbaijan has large reserves of solar and wind energy. In addition, all regions of the country have large reserves of BM, and in the big cities, especially in industrial ones, there are CSW from which through pyrolysis and gasification is possible to obtain a high-quality combustible gas mixture, comprising: H2 + CO + CH4, with the least amount of harmful waste. The remains of the reaction of thermochemical decomposition of BM and CSW to combustible gases can also be used as mineral fertilizers in agriculture. The available and projected resources of Azerbaijan for the BM and the CSW are given, as well as their assumed energy intensity in the energy sector of the republic.Given the high energy intensity of the pyrolysis and gasification of the BM and CSW, at the present time for carrying out these reactions, the high-temperature solar installations with limited power are used as energy sources, and further preference is given to the use of WPP and SFES on industrial scale.


2019 ◽  
Vol 18 (9) ◽  
pp. 2023-2034 ◽  
Author(s):  
Agnieszka A. Pilarska ◽  
Krzysztof Pilarski ◽  
Boguslawa Waliszewska ◽  
Magdalena Zborowska ◽  
Kamil Witaszek ◽  
...  

2008 ◽  
Vol 3 (1) ◽  
Author(s):  
Karl-Georg Schmelz ◽  
Anja Reipa ◽  
Hartmut Meyer

Emschergenossenschaft and Lippeverband operate 59 wastewater treatment plants which produce approx. 100,000 Mg TS of sewage sludge each year. Using sludge pressure pipelines, about 60 % of this sludge are transported to the central sludge treatment plant in Bottrop. The digested sludges are conditioned using fine coal and polymers and are dewatered using membrane filters. By adding coal, the heating value of the sludge is raised which enables autothermal combustion of the dewatered sludges in fluidised bed furnaces at the central sludge treatment plant. In order to replace coal, a fossil fuel, as conditioning agent, experiments were conducted using alternative materials with high heating values. The addition of shredder fluff agglomerates proved to be particularly successful. Shredder fluff agglomerates are a residue from the recycling of used cars and are generated in a multistage process (e.g. Volkswagen-SiCon Process) by separating the light shredder fraction (plastic components etc.) from the total shredder fluff. The fibrous material is outstandingly suitable for improving the dewaterability and for sufficiently raising the heating value of the dewatered sludge in order to enable autothermal combustion. Since first experiments showed very positive results, a full-scale long-term test-run will take place in 2007.


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