scholarly journals Optimal Design of a Ljungström Turbine for ORC Power Plants: From a 2D model to a 3D CFD Validation

Author(s):  
Umberto Coronetta ◽  
Enrico Sciubba

In the last few years, waste-energy recovery systems based on the Organic Rankine Cycle (ORC) have gained increased attention in the global energy market as a versatile and sustainable technology for thermo-electric energy conversion from low-to-medium temperature sources, up to 350 °C. For a long time, water has been the only working fluid commercially adopted in powerplants: axial and, for smaller machines, radial inflow turbines have been the preferred expanders since their gulp capacity matches the ρ-T curve of water steam. The density of most organic compounds displays extremely large variations during the expansion (and the volume flow rate correspondingly increases along the machine channels), so that Radial Outflow Turbines (ROTs) have been recently considered instead of traditional solutions. This work proposes a two-dimensional inviscid model for the stage optimization of a counter-rotating ROT, known as the Ljungström turbine. The study starts by considering five different working fluids that satisfy both the gulp requirements of the turbine and the hot source characteristics. On the basis of a limited number of geometric assumptions and for a fixed set of operating conditions, different kinematic parameters are optimized to obtain the most efficient cascade configuration. Moreover, as shown in the conclusions, the most efficient blade profile leads to higher friction losses, making further investigation regarding the best configuration necessary.

2015 ◽  
Vol 36 (2) ◽  
pp. 85-103 ◽  
Author(s):  
Szymon Mocarsk ◽  
Aleksandra Borsukiewicz-Gozdur

AbstractThe paper presents a literature review on the topic of vapour power plants working according to the two-phase thermodynamic cycle with supercritical parameters. The main attention was focused on a review of articles and papers on the vapour power plants working using organic circulation fluids powered with low- and medium-temperature heat sources. Power plants with water-steam cycle supplied with a high-temperature sources have also been shown, however, it has been done mainly to show fundamental differences in the efficiency of the power plant and applications of organic and water-steam cycles. Based on a review of available literature references a comparative analysis of the parameters generated by power plants was conducted, depending on the working fluid used, the type and parameters of the heat source, with particular attention to the needs of power plant internal load.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Gabriel Valencia-Ortega ◽  
Sergio Levario-Medina ◽  
Marco Antonio Barranco-Jiménez

Abstract The proposal of models that account for the irreversibilities within the core engine has been the topic of interest to quantify the useful energy available during its conversion. In this work, we analyze the energetic optimization and stability (local and global) of three power plants, nuclear, combined-cycle, and simple-cycle ones, by means of the Curzon–Ahlborn heat engine model which considers a linear heat transfer law. The internal irreversibilities of the working fluid measured through the r-parameter are associated with the so-called “uncompensated Clausius heat.” In addition, the generalization of the ecological function is used to find operating conditions in three different zones, which allows to carry out a numerical analysis focused on the stability of power plants in each operation zone. We noted that not all power plants reveal stability in all the operation zones when irreversibilities are considered through the r-parameter on real-world power plants. However, an improved stability is shown in the zone limited by the maximum power output and maximum efficiency regimes.


Author(s):  
Brian Janke ◽  
Thomas Kuehn

Thermodynamic analysis has been conducted for geothermal power cycles using a portion of deep ground sequestered CO2 as the working fluid. This allows energy production from much shallower depths and in geologic areas with much lower temperature gradients than those of current geothermal systems. Two different system designs were analyzed for power production with varying reservoir parameters, including reservoir depth, temperature, and CO2 mass flow rate. The first design is a direct single-loop system with the CO2 run directly through the turbine. This system was found to provide higher system efficiency and power production, however design complications such as the need for high pressure turbines, two-phase flow through the turbine and the potential for water-CO2 brine mixtures, could require the use of numerous custom components, driving up the cost. The second design is a binary system using CO2 as the heat transfer fluid to supply thermal energy to an Organic Rankine Cycle (ORC). While this system was found to have slightly less power production and efficiency than the direct system, it significantly reduces the impact of design complications associated with the direct system. This in turn reduces the necessity for certain custom components, thereby reducing system cost. While performance of these two systems is largely dependent on location and operating conditions, the binary system is likely applicable to a larger number of sites and will be more cost effective when used in combination with current off-the-shelf ORC power plants.


Author(s):  
Charles W. White ◽  
Nathan T. Weiland

Direct supercritical carbon dioxide (sCO2) power cycles are an efficient and potentially cost-effective method of capturing CO2 from fossil-fueled power plants. These cycles combust natural gas or syngas with oxygen in a high pressure (200–300 bar), heavily diluted sCO2 environment. The cycle thermal efficiency is significantly impacted by the proximity of the operating conditions to the CO2 critical point (31 °C, 73.7 bar) as well as to the level of working fluid dilution by minor components, thus it is crucial to correctly model the appropriate thermophysical properties of these sCO2 mixtures. These properties are also important for determining how water is removed from the cycle and for accurate modeling of the heat exchange within the recuperator. This paper presents a quantitative evaluation of ten different property methods that can be used for modeling direct sCO2 cycles in Aspen Plus®. Reference fluid thermodynamic and transport properties (REFPROP) is used as the de facto standard for analyzing high-purity indirect sCO2 systems, however, the addition of impurities due to the open nature of the direct sCO2 cycle introduces uncertainty to the REFPROP predictions as well as species that REFPROP cannot model. Consequently, a series of comparative analyses were performed to identify the best physical property method for use in Aspen Plus® for direct-fired sCO2 cycles. These property methods are assessed against several mixture property measurements and offer a relative comparison to the accuracy obtained with REFPROP. The Lee–Kessler–Plocker equation of state (EOS) is recommended if REFPROP cannot be used.


2019 ◽  
Vol 23 (Suppl. 4) ◽  
pp. 1333-1344 ◽  
Author(s):  
Marek Majdak ◽  
Slawomir Gradziel

The article presents the method of determining the temperature distribution in waterwall tubes of the combustion chamber. To simulate the operating conditions of waterwall tubes have been selected the model with distributed parameters, which is based on the solution of equations of the energy, mass and momentum conservation laws. The purpose of the calculations is determining the enthalpy, mass-flow and pressure of the working fluid flowing inside the tubes. The balance equations have been transformed into a form in which spatial derivatives are on the left, and the right side contains time derivatives. Then the time derivatives were replaced with backward difference quotients, and the obtained system of differential equations was solved by the Runge-Kutta method. The analysis takes into account the variability of fluid parameters depending on the mass-flow at the inlet of the tube and heat flux on the surface of the tube. The analysis of fluid parameters was carried out based on operating parameters occurring in one of the Polish supercritical power plants. Then it was compared with characteristics for systems operating at increased or reduced thermal flux on the walls of the furnace or systems operating at increased or reduced mass-flow of the working fluid at the inlet to the waterwall tube.


Author(s):  
Ambrish ◽  
Nand Kumar Singh

In steam turbine power plants, the appropriate design of the last stage blades is critical in determining the plant efficiency and reliability. The development of LP module for desert applications is finding applications for a number of industrial steam turbine operating with air cooled condensers. The conventional LP Module for water cooled condenser operates at low back pressure (Pexit = 0.09 bar) and are generally not suitable for high back pressure application. This paper focuses on the aerodynamic design & optimization of last stages of LP blade module for high back pressure application and validation through 3D CFD. The guide and moving blade are designed with seven equally-spaced profiles section from hub to shroud through Axstream S/w. The profile and incidence losses are minimized for the design and off-design conditions. Aeromechanical design of LP blade module consisting of 2 stages for 0.2 bar back pressure, 1.1 bar inlet static pressure and a mass flow of 61.2 kg/s is carried out. An optimization process through a streamline curvature code and design optimization software using Optimus is established and flow path contours is optimized thoroughly, a total to total efficiency of 81.4% is achieved for the rated condition. The off-design performance is investigated for a wide range of operating conditions, especially at low volume flow rate of steam condition.


2017 ◽  
Vol 21 (2) ◽  
pp. 1153-1160 ◽  
Author(s):  
Aleksandra Borsukiewicz

The paper presents the idea of using organic substances as working fluids in vapor power plants, in order to convert the low and medium temperature thermal energy sources into electrical energy. The calculation results of the power plant efficiency for butane-ethane zeotropic mixtures of different mass compositions, for the power plant supplied with hot water having a temperature of 120?C. Based on the results of thermal-flow calculations it was found that the use of zeotropic mixture does not allow to increase the efficiency and output of the power plant (these values appeared as slightly lower ones). However, it was found that, through the selection of a mixture of sufficiently large temperature glide, the heat exchange surface of the condenser can be reduced or a co-generation system can be implemented.


1979 ◽  
Author(s):  
Z. P. Tilliette ◽  
B. Pierre

A particular arrangement applicable to open or closed recuperative gas cycles, consisting of a heat generator partly by-passing the low pressure side of the recuperator, is proven to enhance the advantages of gas cycles for energy production. In this way, the cogeneration of both power with high efficiency owing to the recuperator and high temperature process heat becomes possible and economically attractive. Furthermore, additional possibilities appear for power generation by combined gas and steam or ammonia cycles. In any case, the overall utilitization coefficient of the primary energy is increased and the combined production of low or medium temperature heat can also be improved. The great operation flexibility of the system for combined energy generation is worth being emphasized: the by-pass arrangement involves no significant change in the operating conditions of the main turbocompressor as the heat output varies. Applications of this arrangement are made to open and closed gas cycle power plants using fossil, nuclear and solar energies. The overall heat conversion efficiency is tentatively estimated in order to appreciate the energy conversion capability of the investigated power plants.


Author(s):  
Simeon Dybe ◽  
Tom Tanneberger ◽  
Panagiotis Stathopoulos

Abstract The expansion of renewable energy generation must go hand in hand with measures for reliable energy supply and energy storage. A combination of hydrogen and oxygen as storing media provided from electrolysis at high pressure and zero emission power plants is a very promising option. The Graz cycle is an oxy-fuel combined power cycle that can operate with internal H2/O2 combustion and steam as working fluid. It offers thermal efficiencies up to 68.5% (LHV). This work applies a second law analysis to the Graz cycle and determines its exergetic efficiency. Exergy destruction is broken down to the cycle’s components thus providing insights on the location and magnitude of the cycle’s inefficiencies. A sensitivity analysis identifies the cycle’s exergetic and energetic efficiency as a function of representative parameters, offering an approach for future improvements. The combination of the cycle with an electrolysis plant is subsequently analyzed as an electric energy storage system. The round trip efficiency of the storage and back conversion system is computed by taking into account the additional compression of the reactants. As part of this analysis, the effect of the electrolyzer’s operational pressure is studied by comparing several commercial electrolyzers.


Energies ◽  
2019 ◽  
Vol 12 (8) ◽  
pp. 1452 ◽  
Author(s):  
Collings ◽  
Mckeown ◽  
Wang ◽  
Yu

While large-scale ORC power plants are a relatively mature technology, their application to small-scale power plants (i.e., below 10 kW) still encounters some technical challenges. Positive displacement expanders are mostly used for such small-scale applications. However, their built-in expansion ratios are often smaller than the expansion ratio required for the maximum utilisation of heat sources, leading to under expansion and consequently higher enthalpy at the outlet of the expander, and ultimately resulting in a lower thermal efficiency. In order to overcome this issue, one possible solution is to introduce an internal heat exchanger (i.e., the so-called regenerator) to recover the enthalpy exiting the expander and use it to pre-heat the liquid working fluid before it enters the evaporator. In this paper, a small-scale experimental rig (with 1-kW rated power) was designed and built that is capable of switching between regenerative and non-regenerative modes, using R245fa as the working fluid. It has been tested under various operating conditions, and the results reveal that the regenerative heat exchanger can recover a considerable amount of heat when under expansion occurs, increasing the cycle efficiency.


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