scholarly journals Performance of Foundry Sand Concrete under Ambient and Elevated Temperatures

Materials ◽  
2019 ◽  
Vol 12 (16) ◽  
pp. 2645 ◽  
Author(s):  
Hazrat Bilal ◽  
Muhammad Yaqub ◽  
Sardar Kashif Ur Rehman ◽  
Muhammad Abid ◽  
Rayed Alyousef ◽  
...  

Waste foundry sand (WFS) is the by-product of the foundry industry. Utilizing it in the construction industry will protect the environment and its natural resources, and enable sustainable construction. WFS was employed in this research as a fractional substitution of natural sand by 0%, 10%, 20%, 30%, and 40% in concrete. Several tests, including workability, compressive strength (CS), splitting tensile strength (STS), and flexural strength (FS), ultrasonic pulse velocity (USPV), Schmidt rebound hammer number (RHN), and residual compressive strengths (RCS) tests were performed to understand the behavior of concrete before and after exposure to elevated temperatures. Test findings showed that the strength characteristics were increased by including WFS at all the phases. For a substitute rate of 30%, the maximum compressive, splitting tensile, and flexural strength were observed. Replacement with WFS enhanced the 28-day compressive, splitting tensile, and flexural strength by 7.82%, 9.87%, and 10.35%, respectively at a 30% replacement level, and showed continuous improvement until the age of 91 days. The RCS of foundry sand concrete after one month of air cooling at ambient temperature after exposing to 300 °C, 400 °C, 500 °C, 600 °C, 700 °C, and 800 °C was found to be in the range of 67.50% to 71.00%, 57.50% to 61.50%, 49.00% to 51.50%, 38% to 41%, 31% to 35% and 26% to 31.5% of unheated compressive strength values for 0% to 40% replacement of WFS, respectively. The RCS decreases with increasing temperature; however, with increasing WFS, the RCS was enhanced in comparison to the control samples. In addition, the replacement of 30% yielded excellent outcomes. Hence, this study provides a sustainable construction material that will preserve the Earth’s natural resources and provide a best use of WFS.

Crystals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 988
Author(s):  
Muhammad Firdaus Anuar ◽  
Payam Shafigh ◽  
Azman Ma’amor ◽  
Sumra Yousuf ◽  
Farid Wajdi Akashah

Changes in cement-based materials containing waste after exposure to elevated temperatures are an important aspect that should be studied in developing sustainable construction materials. Modified cement-based materials obtained using the industrial waste present robust engineering properties can lead to sustainable development. This work evaluated the capacity of oil palm boiler clinker (OPBC) waste that had been produced during the palm oil extraction process as partial and full substitutions for natural sand to produce cement mortar. The mortar materials were cured under three different curing conditions and were then tested at a room temperature of approximately 27 °C and elevated temperatures of 200 °C to 1000 °C using an electric furnace. The specimens were maintained in the electric furnace under maximum temperatures for 2 h and were then cooled down with water or under ambient temperature. The changes in the forms of colour, weight, compressive strength, microstructure, mineralogical composition, and thermal conductivity were investigated. Test results showed that the compressive strength of OPBC mortars was generally higher than the strength of the control mortar after heat exposure. Water cooling exerted less damage to samples compared to air cooling. The results from field emission scanning electron microscopy–energy-dispersive X-ray spectroscopy demonstrated that the mineral composition varied at different temperatures. In conclusion, this work provides an extensive report and can be used as a guide in utilising OPBC as cementitious materials for future cement-based applications.


2019 ◽  
Vol 258 ◽  
pp. 01011
Author(s):  
Rilya Rumbayan ◽  
Sudarno ◽  
Adriana Ticoalu

Coir has been known as a potential natural fiber for many sustainable construction material developments due to its wide availability and sustainable resource of coconut tree. This research study aims to investigate the flexural, compressive and tensile properties of concrete incorporating coir fiber and to find the fiber content which gives optimum results. In this study, coir concrete specimens were cast and tested with variations of fiber content of 0%, 0.25%, 0.5%, 0.75%, and 1% by weight of aggregates. Flexural test was conducted based on SNI 4431:2011, compressive test was conducted based on SNI 1974:2011 and tensile test was conducted based on SNI 2491:2014. Slump tests and unit weight showed reduced values when fiber content was increased. Flexural, compressive and tensile strengths of coir-concrete at a 28-day curing were optimum for the variation with 0.25% fiber content. Compressive strength of control concrete at 28 days was approximately 23 MPa while BS-0.25 was 27.5 MPa. Flexural strength of control concrete was 5 MPa while BS-0.25 was 6 MPa. Tensile strength of control concrete was 3 MPa while BS-0.25 was 2.5 MPa. Results from the study showed that the presence of 0.25% fiber (by total weight of aggregate) in the concrete gives approximately 19% improvement in 28 days compressive strength and flexural strength.


2013 ◽  
Vol 795 ◽  
pp. 684-691 ◽  
Author(s):  
Wail N. Al-Rifaie ◽  
Omar Mohanad Mahdi ◽  
Waleed Khalil Ahmed

The present research examined the compressive and flexural strength of nanocement mortar by using micro cement, micro sand, nanosilica and nanoclay in developing a nanocement mortar which can lead to improvements in ferrocement construction. The measured results demonstrate the increase in compressive and flexural strength of mortars at early stages of hardening. In addition, the influence of heating on compressive strength of cement mortar. General expressions to predict the compressive strength, modulus of rupture for the developed nanocement mortar in the present work are proposed.


Today’s world is always leads to development in technology as well as the economic growth though sometime these will affect the environment badly. That’s why world environmental commission coined the termed called sustainable development where development takes place without hampering the others’ needs. Concrete industry is rapidly growing industry in India which consumes lots of natural resources during the production of concrete. Here Stone dust is used as a sustainable material in place of sand partially. M25 grade of concrete has been chosen for the experiments. Different mechanical properties of concrete like compressive strength, Split tensile, flexural strength etc. and Microstructural features like SEM, EDX have been included in this study. Compressive Strength and flexural strength test results shown the increase in the strength. Sulphate Resistance Properties have been tested by curing the cubes in the MgSO4 solution and increase in weight has been observed. Similarities are found in the SEM pictures


Author(s):  
Safiki Ainomugisha ◽  
Bisaso Edwin ◽  
Bazairwe Annet

Concrete has been the world’s most consumed construction material, with over 10 billion tons of concrete annually. This is mainly due to its excellent mechanical and durability properties plus high mouldability. However, one of its major constituents; Ordinary Portland Cement is reported to be expensive and unaffordable by most low-income earners. Its production contributes about 5%–8% of global CO2 greenhouse emissions. This is most likely to increase exponentially with the demand of Ordinary Portland Cement estimated to rise by 200%, reaching 6000 million tons/year by 2050.  Therefore, different countries are aiming at finding alternative sustainable construction materials that are more affordable and offer greener options reducing reliance on non-renewable sources. Therefore, this study aimed at assessing the possibility of utilizing sugarcane bagasse ash from co-generation in sugar factories as supplementary material in concrete. Physical and chemical properties of this sugarcane bagasse ash were obtained plus physical and mechanical properties of fresh and hardened concrete made with partial replacement of Ordinary Portland Cement. Cost-benefit analysis of concrete was also assessed. The study was carried using 63 concrete cubes of size 150cm3 with water absorption studied as per BS 1881-122; slump test to BS 1881-102; and compressive strength and density of concrete according to BS 1881-116. The cement binder was replaced with sugarcane bagasse ash 0%, 5%, 10%, 15%, 20%, 25% and 30% by proportion of weight. Results showed the bulk density of sugarcane bagasse ash at 474.33kg/m3, the specific gravity of 1.81, and 65% of bagasse ash has a particle size of less than 0.28mm. Chemically, sugarcane bagasse ash contained SiO2, Fe2O3, and Al2O3 at 63.59%, 3.39%, and 5.66% respectively. A 10% replacement of cement gave optimum compressive strength of 26.17MPa. This 10% replacement demonstrated a cost saving of 5.65% compared with conventional concrete. 


2019 ◽  
Vol 5 (5) ◽  
pp. 1007-1019 ◽  
Author(s):  
Babar Ali ◽  
Liaqat Ali Qureshi ◽  
Ali Raza ◽  
Muhammad Asad Nawaz ◽  
Safi Ur Rehman ◽  
...  

Despite plain cement concrete presenting inferior performance in tension and adverse environmental impacts, it is the most widely used construction material in the world. Consumption of fibers and recycled coarse aggregates (RCA) can add ductility and sustainability to concrete. In this research, two mix series (100%NCA, and 100%RCA) were prepared using four different dosages of GF (0%GF, 0.25%GF, 0.5%GF, and 0.75%GF by volume fraction).  Mechanical properties namely compressive strength, splitting tensile strength, and flexural strength of each concrete mixture was evaluated at the age of 28 days. The results of testing indicated that the addition of GF was very useful in enhancing the split tensile and flexural strength of both RCA and NCA concrete. Compressive strength was not highly sensitive to the addition of GF. The loss in strength that occurred due to the incorporation of RCA was reduced to a large extent upon the inclusion of GF. GF caused significant improvements in the split tensile and flexural strength of RCA concrete. Optimum dosage of GF was determined to be 0.25% for NCA, and 0.5% for RCA concrete respectively, based on the results of combined mechanical performance (MP).


2017 ◽  
Vol 8 (4) ◽  
pp. 392-401 ◽  
Author(s):  
Hassan A.M. Mhamoud ◽  
Jia Yanmin

Purpose This study aims to focus on the resistance to elevated temperatures of up to 700ºC of high-performance concrete (HPC) compared to ordinary Portland concrete (OPC) with regards to mass loss and residual compressive and flexural strength. Design/methodology/approach Two mixtures were developed to test. The first mixture, OPC, was used as the control, and the second mixture was HPC. After 28 days under water (per Chinese standard), the samples were tested for compressive strength and residual strength. Findings The test results showed that at elevated temperatures of up to 500ºC, each mixture experienced mass loss. Below this temperature, the strength and the mass loss did not differ greatly. Originality/value When adding a 10 per cent silica fume, 25 per cent fly, 25 per cent slag to HPC, the compressive strength increased by 17 per cent and enhanced the residual compressive strength. A sharp decrease was observed in the residual flexural strength of HPC when compared to OPC after exposure to temperatures of 700ºC.


Materials ◽  
2019 ◽  
Vol 12 (4) ◽  
pp. 600 ◽  
Author(s):  
Faisal Shalabi ◽  
Javed Mazher ◽  
Kaffayatullah Khan ◽  
Mohammed Alsuliman ◽  
Ibrahim Almustafa ◽  
...  

In this study, cement-treated waste sand as a by-product material produced from Al-Ahsa quarries (Saudi Arabia) was experimentally tested and investigated as a base course material for the foundation of structures and roads. The study aimed to use the waste sand as a construction material by improving its strength, bearing capacity, and stiffness. The waste sand was mixed with different percentages of Portland cement content (0, 2, 4, 6, and 8%) at the maximum dry density and optimum water content of the standard Proctor compaction conditions of a non-treated sample. Unconfined compressive strength and California Bearing Ratio (CBR) tests for different curing times were conducted. X-ray diffraction (XRD), laser-scanning microscopy (LSM), and X-ray spectroscopy (XPS) were used to explore the microstructure and composition of the treated sand. The results showed that the compressive strength, initial tangent modulus, and CBR of the treated sand increase with the increase in cement content and curing time. Furthermore, good correlations were established among the strength, initial tangent modulus, and CBR. Based on the obtained results, cement-stabilized waste sand is a potential material for use in construction. This is expected to save the environment and reduce the cost of road construction.


2010 ◽  
Vol 152-153 ◽  
pp. 1-10
Author(s):  
Chung Ming Ho ◽  
Wei Tsung Tsai

The objectives of this paper are to find the compressive strength and ultrasonic pulse velocity (UPV) of recycled concrete with various percentages of natural fine aggregate replaced by Recycled brick fine aggregate (RBFA) as well as the residual strength and residual UPV of recycled concrete subjected to elevated temperatures. Experiment results showed that the compressive strength and UPV decreased as amount of RBFA in concrete increased, the long-term performance of compressive strength and UPV development increased as the RBFA content increased. The residual strength of recycled concrete increased slightly after heating to 300°C and the residual UPV of recycled concrete decreased gradually as the exposed temperature increased beyond 300°C. In the range of 580 -800°C, recycled concrete lost most of its original compressive strength and UPV. After subjected to the temperature of 800°C, compared to plain concrete, recycled concrete with 100% RBFA had a greater discount rate of compressive strength and UPV of the order of 5-15% and 6-10%. Regression analysis results revealed that the residual strength and residual UPV of recycled concrete had a high relevance after elevated temperatures exposure.


1988 ◽  
Vol 15 (5) ◽  
pp. 776-783
Author(s):  
H. S. Wilson

Two similar mixes were made with cement contents of about 350 kg/m3 and a water–cement ratio of 0.50. The concrete specimens, moist cured for 7 days, were cured in air for 28 and 120 days, respectively, prior to heating. The exposure temperatures were 75, 150, 300, and 450 °C. The periods of exposure at each temperature were 2, 30, and 120 days.The compressive strengths, before heating, of the specimens cured for 35 and 120 days were 41.0 and 46.2 MPa, respectively, and the flexural strengths were 4.9 and 5.8 MPa. Compared with those strengths, the strengths of the specimens heated for 30 days or more increased at 75 °C but decreased at higher temperatures. The losses increased with increase in temperature, reaching about 30% at 450 °C.The flexural strength of the concrete cured in air for 28 days was more adversely affected than was the compressive strength. The flexural and compressive strengths of the concrete cured in air for 120 days were affected to about the same degree. The longer curing period had little effect on the relative losses in compressive strength, but the longer curing period reduced the loss in flexural strength. In most applications, the loss in strength could be compensated by proportioning the mix to overdesign for strength. Key words: high-density concrete, ilmenite, aggregates, high temperature, mechanical properties, nondestructive tests.


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