scholarly journals Crystallization and Quantification of Crystalline and Non-Crystalline Phases in Kaolin-Based Cordierites

Materials ◽  
2019 ◽  
Vol 12 (19) ◽  
pp. 3104 ◽  
Author(s):  
Marta Valášková ◽  
Zdeněk Klika ◽  
Boris Novosad ◽  
Bedřich Smetana
Keyword(s):  
Raw Material ◽  
X Ray Diffraction ◽  
Crystalline Phases ◽  
X Ray ◽  
Mineral Phases ◽  
Chemical Variability ◽  
Bulk Chemical ◽  
Size Variability ◽  
Cordierite Ceramics ◽  
Cordierite Structure

Kaolin is most often used as traditional raw material in ceramic industry. The purpose of the study was to obtain understanding of the structural and chemical variability of cordierite ceramics influenced by chemical and mineralogical properties of six raw kaolins taken from different localities when they are applied in ceramics mixtures with vermiculite and sintered up to 1300 °C. The X-ray diffraction and simultaneous thermogravimetric and differential thermal analysis were used to identify and characterize crystalline mineral phases and the course of reactions during the heating. The percentages of the crystalline and non-crystalline phases were newly determined by recalculation of the bulk chemical analyses of kaolins and cordierite ceramics using Chemical Quantitative Mineral Analysis (CQMA) method. Varying amounts of minerals in kaolins: kaolinite from 73.3 to 85.0, muscovite from 4.2 to 9.9, and quartz from 6.0 to 19.5 (mass %) affected amount of cordierite/indialite from 75.2 to 85.1, enstatite from 5.8 to 8.9 (when are calculated as their maximal possible percentages), and non-crystalline phases from 8.8 to 15.1 (mass %) in cordierite ceramics. Regression analysis predicted high relationship between quantity of: (a) kaolinite in kaolins and crystalline cordierite and (b) quartz in kaolins and non-crystalline phases in the ceramics. The migration of potassium from muscovite into the cordierite structure, melting point and crystallization of cordierite/indialite phases and pore size variability in relation to impurity of kaolins are documented and discussed.

Study for Control of Dimensional Distortion in Tempered Industrial Parts

2020 ◽  
Author(s):  
João Alfredo Scheidemantel ◽  
Christian Doré ◽  
Lucile Cecília Peruzzo
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Manufacturing Process ◽  
Raw Material ◽  
Machining Process ◽  
Material Surface ◽  
Yield Limit ◽  
X Ray Diffraction ◽  
Crystalline Phases ◽  
X Ray

Abstract The presence of residual stress generated in the manufacturing process defines one of the biggest problems found in the mechanical metal industry. In the search of mechanical properties to a specific application, it is mandatory to impose the parts at very critical mechanical, chemical or thermal requests. The study analyzes all the steps that apply considerable stresses to the component during the manufacturing process and, therefore, discover which ones add more stresses to the yield limit of the material. It was also intended to contribute with relevant information regarding the surface integrity of the material, with bigger coverage in the residual stresses generated where, due to their nature and expressiveness, they can be beneficial or harmful to the component’s useful life. Accordingly, the objective was to analyze the raw material of SAE 4140 steel through its microstructure and verification of its chemical and mechanical characterization. In order to reduce the occurrence of dimensional distortions in excess of tolerance, we sought to identify the most critical step and, therefore, act with viable possibilities and without relevant costs for the prevention of the problem encountered. In order to measure its stress and define the process in which the highest inclusion of residual tractive stresses is characterized, these being the deleterious ones for the process and for the product, we used the method of measuring residual stresses by ray diffraction in X. In your measurement, the stresses included on the surface of the specimens were measured at specific stages of the process. X-ray diffraction analysis analyzes the diffraction planes and their respective interplanar distances from a specific material, as well as the densities of atoms along the crystalline planes. Using mathematical models, it is possible to measure the residual stress existing in the investigated parts. In view of the analysis by X-ray diffraction, it was verified the existence of disordered variations and modifications of the crystalline phases on the material surface, at the end of the finish machining process. These crystalline phases which, together with a less aggressive fabrication, favor plastic deformation due to the presence of residual stresses which surpass those of the yield limit of the analyzed material. In this sense, it was possible to determine which the most critical operation related to the component request is the machining in which it is applied. Since the subsequent processes only aggravates this condition, resulting in an unusable component for the proposed application without adding a higher cost to the product, either through the use of some rework or scrap procedure.

scholarly journals Study on the Preparation and Hydration Properties of a New Cementitious Material for Tailings Discharge

Processes ◽  
2019 ◽  
Vol 7 (1) ◽  
pp. 47 ◽  
Author(s):  
Yunbing Hou ◽  
Pengchu Ding ◽  
Dong Han ◽  
Xing Zhang ◽  
Shuxiong Cao
Keyword(s):  
Pore Size ◽  
Raw Material ◽  
Curing Time ◽  
Hydration Products ◽  
X Ray Diffraction ◽  
Hydration Properties ◽  
Crystalline Phases ◽  
X Ray ◽  
Mercury Intrusion ◽  
Furnace Slag

Blast furnace slag (BFS) is often used as a cement-based raw material for underground filling and surface cemented paste discharge of tailings during mining processes. This paper studied a new cement-based material (NCM) with BFS to replace ordinary Portland cement (OPC). A uniaxial compressive strength (UCS) experiment was used to test the mechanical strength of samples; X-ray diffraction and thermal gravity experiments were used to test the crystalline phases and amount of hydration products by samples; a scanning electron microscope experiment was used to observe the influence of the hydration products morphology by samples; mercury intrusion porosimetry experiment was used to analyze the pore size distribution of samples. The samples with NCM had an optimum UCS; the crystalline phases of the hydration products were similar in OPC and NCM. However, the amount of product formed in OPC was less than that in NCM at the same curing time; more ettringite and calcium silicate hydrate were produced in samples with NCM, which filled the pores and enhanced the UCS of the samples. The final mercury intrusion volume of the samples with NCM were lower than the samples with OPC at the same curing time, which showed that samples with NCM had lower porosities. For the samples with NCM and OPC cured from 7 days to 28 days, the mercury intrusion volume was reduced by 18% and 13%, and the most common pore size of the samples reduced by 53% and 29%, respectively. This showed after 21 days curing time, the pores of all the samples getting smaller; however, the samples with NCM were more compact. The main ingredients of the NCM were clinker, lime, gypsum and BFS, and its ratio was 14:6:10:70. The content of additives to NCM was 0.4%, and the ratio of sodium sulfate: alum: sodium fluorosilicate was 2:1:1.

scholarly journals QUANTIFICAÇÃO DE MULLITA PROVENIENTE DE RESÍDUOS DE CAULIM DA REGIÃO AMAZÔNICA: USO DO MÉTODO DE RIETVELD

Química Nova ◽  
2020 ◽  
Author(s):  
Marlice Martelli ◽  
Eric Mochiutti ◽  
João Lima ◽  
Roberto Neves
Keyword(s):  
Rietveld Method ◽  
Internal Standard ◽  
Amazon Region ◽  
Synthesis Process ◽  
X Ray Diffraction ◽  
Crystalline Phases ◽  
X Ray ◽  
Mineral Phases ◽  
Precursor Material ◽  
Quantitative Analyses

QUANTIFICATION OF MULLITE FROM KAOLIN WASTES FROM THE AMAZON REGION: USE OF THE RIETVELD METHOD. Mullite is used to obtain a refractory material, there are several factors that influence the synthesis process of mullite: the preparation of the mixture, the precipitation and the reaction of SiO2 and Al2O3. For the synthesis of mullite, samples of kaolin processing residues were used as precursor material, because it presents SiO2 and Al2O3 in its composition. This work aimed to identify, by X-ray diffraction, and quantify the mineral phases present in samples of kaolin processing residues from the Amazon region calcined at 1300, 1400 and 1500 ºC, using the Rietveld method. The method allowed the refinement of the complex crystalline structures and was applied to the data supply for quantitative analyses with satisfactory results of good accuracy. The results of the quantification of crystalline and non-crystalline phases (with internal standard) in the samples calcined at 1500 ºC presented approximate values of mullite (62%), cristobalite (32%) and non-crystalline phases (6%), for both samples, indicating that the refinement model applied is optimal. These results obtained from the quantification of the phases by the method of Rietveld are presenting coherent and satisfactory values, in comparison with the theoretical ones by the phase diagram Al2O3 and SiO2

scholarly journals First Report on the Geologic Occurrence of Natural Na–A Zeolite and Associated Minerals in Cretaceous Mudstones of the Paja Formation of Vélez (Santander), Colombia

Crystals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 218
Author(s):  
Carlos Alberto Ríos-Reyes ◽  
German Alfonso Reyes-Mendoza ◽  
José Antonio Henao-Martínez ◽  
Craig Williams ◽  
Alan Dyer
Keyword(s):  
Natural Zeolite ◽  
Scanning Electron Micrographs ◽  
Total Sulfur ◽  
Zeolite A ◽  
X Ray Diffraction ◽  
X Ray ◽  
Mineral Phases ◽  
The World ◽  
Porosity And Permeability ◽  
First Time

This study reports for the first time the geologic occurrence of natural zeolite A and associated minerals in mudstones from the Cretaceous Paja Formation in the urban area of the municipality of Vélez (Santander), Colombia. These rocks are mainly composed of quartz, muscovite, pyrophyllite, kaolinite and chlorite group minerals, framboidal and cubic pyrite, as well as marcasite, with minor feldspar, sulphates, and phosphates. Total organic carbon (TOC), total sulfur (TS), and millimeter fragments of algae are high, whereas few centimeters and not biodiverse small ammonite fossils, and other allochemical components are subordinated. Na–A zeolite and associated mineral phases as sodalite occur just beside the interparticle micropores (honeycomb from framboidal, cube molds, and amorphous cavities). It is facilitated by petrophysical properties alterations, due to processes of high diagenesis, temperatures up to 80–100 °C, with weathering contributions, which increase the porosity and permeability, as well as the transmissivity (fluid flow), allowing the geochemistry remobilization and/or recrystallization of pre-existing silica, muscovite, kaolinite minerals group, salts, carbonates, oxides and peroxides. X-ray diffraction analyses reveal the mineral composition of the mudstones and scanning electron micrographs show the typical cubic morphology of Na–A zeolite of approximately 0.45 mμ in particle size. Our data show that the sequence of the transformation of phases is: Poorly crystalline aluminosilicate → sodalite → Na–A zeolite. A literature review shows that this is an unusual example of the occurrence of natural zeolites in sedimentary marine rocks recognized around the world.

Characterization and A Preliminary Study of TiO2 Synthesis from Lampung Iron Sand

2020 ◽  
Vol 849 ◽  
pp. 113-118
Author(s):  
Yayat Iman Supriyatna ◽  
Slamet Sumardi ◽  
Widi Astuti ◽  
Athessia N. Nainggolan ◽  
Ajeng W. Ismail ◽  
...  
Keyword(s):  
Food Packaging ◽  
Xrd Analysis ◽  
Major Elements ◽  
Raw Material ◽  
Solid Residue ◽  
X Ray Diffraction ◽  
X Ray ◽  
Leaching Solution ◽  
Ti Content

The purpose of this study is to characterize Lampung iron sand and to conduct preliminary experiments on the TiO2 synthesis which can be used for the manufacturing of functional food packaging. The iron sand from South Lampung Regency, Lampung Province that will be utilized as raw material. The experiment was initiated by sieving the iron sand on 80, 100, 150, 200 and 325 mesh sieves. Analysis using X-Ray Fluorescence (XRF) to determine the element content and X-Ray Diffraction (XRD) to observe the mineralization of the iron sand was conducted. The experiment was carried out through the stages of leaching, precipitation, and calcination. Roasting was applied firstly by putting the iron sand into the muffle furnace for 5 hours at a temperature of 700°C. Followed by leaching using HCl for 48 hours and heated at 105°C with a stirring speed of 300 rpm. The leaching solution was filtered with filtrate and solid residue as products. The solid residue was then leached using 10% H2O2 solution. The leached filtrate was heated at 105°C for 40 minutes resulting TiO2 precipitates (powder). Further, the powder was calcined and characterized. Characterization of raw material using XRF shows the major elements of Fe, Ti, Mg, Si, Al and Ca. The highest Ti content is found in mesh 200 with 9.6%, while iron content is about 80.7%. While from the XRD analysis, it shows five mineral types namely magnetite (Fe3O4), Rhodonite (Mn, Fe, Mg, Ca) SiO3, Quart (SiO2), Ilmenite (FeOTiO2) and Rutile (TiO2). The preliminary experiment showed that the Ti content in the synthesized TiO2 powder is 21.2%. The purity of TiO2 is low due to the presence of Fe metal which is dissolved during leaching, so that prior to precipitation purification is needed to remove impurities such as iron and other metals.

Sedimentary Clays as Geopolymer Precursor

2018 ◽  
Vol 39 ◽  
pp. 97-111
Author(s):  
F. Mostefa ◽  
Nasr Eddine Bouhamou ◽  
H.A. Mesbah ◽  
Salima Aggoun ◽  
D. Mekhatria
Keyword(s):  
Sodium Hydroxide ◽  
Mineralogical Composition ◽  
Cementitious Materials ◽  
Raw Material ◽  
X Ray Diffraction ◽  
Calcination Time ◽  
Calorimetric Analysis ◽  
X Ray ◽  
Before And After ◽  
Mechanical Performances

This work aims to study the feasibility of making a geopolymer cement based on dredged sediments, from the Fergoug dam (Algeria) and to evaluate their construction potential particularly interesting in the field of special cementitious materials. These sediments due to their mineralogical composition as aluminosilicates; are materials that can be used after heat treatment. Sedimentary clays were characterized before and after calcination by X-ray diffraction, ATG / ATD, spectroscopy (FTIR) and XRF analysis. The calcination was carried out on the raw material sieved at 80 μm for a temperature of 750 ° C, for 3.4 and 5 hours. The reactivity of the calcined products was measured using isothermal calorimetric analysis (DSC) on pastes prepared by mixing an alkaline solution of sodium hydroxide (NaOH) 8 M in an amount allowing to have a Na / Al ratio close to 1 (1: 1). Also, cubic mortar samples were prepared with a ratio L / S: 0.8, sealed and cured for 24 hours at 60 ° C and then at room temperature until the day they were submited to mechanical testing. to check the extent of geopolymerization. The results obtained allowed to optimize the calcination time of 5 hours for a better reactivity of these sediments, and a concentration of 8M of sodium hydroxide and more suitable to have the best mechanical performances.

Preliminary Preparation and Characterization Studies of Cellulose from Merbau (Intsia bijuga)

2012 ◽  
Vol 620 ◽  
pp. 314-319
Author(s):  
Nur Amira Mamat Razali ◽  
Fauziah Abdul Aziz ◽  
Saadah Abdul Rahman
Keyword(s):  
Electron Microscopy ◽  
Scanning Electron Microscopy ◽  
Alkaline Treatment ◽  
Raw Material ◽  
X Ray Diffraction ◽  
X Ray ◽  
Preliminary Preparation ◽  
Characterization Studies ◽  
Scanning Electron

Hardwood is wood from angiosperm trees. The characteristic of hardwood include flowers, endosperm within seeds and the production of fruits that contain the seeds. This paper aims to discuss the preparation and characterization of cellulose obtained from hardwood. The hardwood Merbau (Intsia bijuga) was chosen as raw material in this study. Alkaline treatment and delignification methods were used for the preparation of cellulose. Acid hydrolysis was employed to produce cellulose nanocrystal (CNC). The treated and untreated samples were characterized using x-ray diffraction (XRD) and field emission scanning electron microscopy (FE-SEM). The final product, from both trated and untreated samples were then compared.

Study on Influence of Silicate Morphology Based on pH Value

2012 ◽  
Vol 454 ◽  
pp. 324-328
Author(s):  
Yan He ◽  
Ya Jing Liu ◽  
Yong Lin Cao ◽  
Li Xia Zhou
Keyword(s):  
Silicic Acid ◽  
Ph Value ◽  
Colorimetric Method ◽  
Absorption Spectrometry ◽  
Degree Of Polymerization ◽  
Raw Material ◽  
X Ray Diffraction ◽  
X Ray ◽  
Ph Values ◽  
The Stability

Infra-red absorption spectrometry, X-ray diffraction observations and characterization tests based on silicon molybdenum colorimetric method were used to investigate the optimal pH value controlling the stability of the silicic acid form. The experiment process was done by using sodium silicate as raw material. The results showed that the solution of silicate influenced the polymerization. The active silicic acid solution with a certain degree of polymerization was obtained by controlling the pH values.

Effect of Nickel on Titanium Carbide Synthesized via Tungsten Inert Gas (TIG) Method

2012 ◽  
Vol 620 ◽  
pp. 384-388
Author(s):  
Sharifah Aishah Syed Salim ◽  
Julie Juliewatty Mohamed ◽  
Zainal Arifin Ahmad ◽  
Zainal Arifin Ahmad
Keyword(s):  
Electron Microscope ◽  
Scanning Electron Microscope ◽  
Powder Mixture ◽  
Raw Material ◽  
Inert Gas ◽  
X Ray Diffraction ◽  
X Ray ◽  
Arc Melting ◽  
Elemental Powder Mixture ◽  
Scanning Electron

Numerous methods have been used to produce high purity TiC. There is no previous study has been reported on the formation using single elemental powders of Titanium (Ti) and Carbon (C) with addition Nickel (Ni) by tungsten inert gas (TIG) weld method. In this work, TiC was synthesized via TIG method by arc melting elemental powder mixture of Ti and C at ~5 second (s) and 80 ampere (A). The effect Ni contents on TiC formation was investigated. The mixed raw material was ball milled for 24 hours followed by synthesis via TIG method. The arced samples were characterized by X-ray diffraction (XRD) and Scanning electron microscope (SEM). It was revealed, that small amount of Ni additive to the metal powder allows the production of dense and tough TiC.

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