scholarly journals Polycrystalline Superalloy Membranes Produced by Load-Free Coarsening of Incoherent γ′-Precipitates: Microstructure Evolution and Mechanical Properties

Materials ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 784
Author(s):  
Christian Voelter ◽  
Joachim Rösler

Nanoporous superalloy membranes are a functional extension of the use of nickel-based alloys. The material, which is usually used for high-temperature applications, consists mainly of the two phases γ and γ′. Through coarsening of the precipitates and thus forming of a bicontinuous γ/γ′ network, membranes can be produced by removing either of these phases. From the single-crystalline alloy CMSX-4, the bicontinuous network can be formed either thermo-mechanically by directional coarsening of coherent precipitates or by load-free coalescence of incoherent precipitates. Recent investigations have shown that membranes also can be produced from polycrystalline starting material in both ways. In this article, the process route for membranes by load-free coarsening of incoherent γ′ precipitates from a carbon-free version of the polycrystalline alloy Nimonic 115 is presented. This manufacturing method has the advantage of its simplicity and in comparison to single-crystalline membranes it can be realized in larger scales. We discuss the microstructure and show the mechanical properties by means of tensile tests. Despite the grain boundaries as a mechanical weak link, polycrystalline membranes show promising mechanical properties. Their strength even exceeds that of the single-crystalline membranes despite the significantly higher pore volume content.

Author(s):  
Konstantin Struebig ◽  
Andreas Schröffer ◽  
Tim C. Lueth

Abstract Semi-crystalline polymers offer great mechanical properties and are ubiquitously found in everyday life. Despite of this, they are not yet widespread among additive manufacturing processes, due to their high tendency to warp. This leads to unstable build processes and dimensionally inaccurate parts, which greatly reduces their usability. This paper describes the findings of an experimental study designed to identify relevant parameters that affect the warpage and investigate the influence of the manufacturing method on the mechanical properties of semi-crystalline PA6. The first experiment investigates the effect of water absorption over time, measuring weight and curling of 64 specimens over three weeks. The second part of this study focuses on the changes in geometry caused by the warpage by evaluating a basic model for simple part geometries. At last, a tension test was conducted and the results were compared to injection molded parts of the same material. The results indicate, that while the absorption of water plays an important role in the warpage of hydrophilic polymers like PA6, other environmental factors also have a significant influence. The model evaluation showed, that the warpage geometry of the tested parts can be approximated with only three parameters for very simple parts, if there are no irregularities in the manufacturing process. The tensile tests revealed, that the additively manufactured specimens reach up to 85.9% of the strength of the injection molded reference parts, most likely due to imperfect filling and reduced density. Overall, this study provides an insight into the challenges of additively manufacturing semi-crystalline polymers and the potential of PA6 as a tougher alternative to the common materials.


2019 ◽  
Vol 9 (4) ◽  
pp. 787 ◽  
Author(s):  
Benjamin Shassere ◽  
Andrzej Nycz ◽  
Mark Noakes ◽  
Christopher Masuo ◽  
Niyanth Sridharan

Metal Big Area Additive Manufacturing (MBAAM) is a novel wire-arc additive manufacturing method that uses a correction-based approach developed at the Oak Ridge National Laboratory (ORNL). This approach is an integrated software method that minimizes the dynamic nature of welding and compensates for build height. The MBAAM process is used to fabricate simple geometry thin walled specimens, using a C-Mn steel weld wire, to investigate the scatter in mechanical properties and correlate them to the underlying microstructure. The uni-axial tensile tests show isotropic tensile and yield properties with respect to building directions, although some scatter in elongation is observed. Large scatter is observed in the Charpy Impact tests. The microstructure characterization reveals mostly homogenous ferrite grains with some pearlite, except for some changes in morphology and grain size at the interface between the build and the base plate. The measured properties and microstructure are compared with the toughness and strength values reported in the literature, and a hypothesis is developed to rationalize the differences. Overall, the MBAAM process creates stable, isotropic, and weld-like mechanical properties in the deposit, while achieving a precise geometry obtained through a real-time feedback sensing, closed loop control system.


Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 884
Author(s):  
A-Ra Jo ◽  
Ji-Seob An ◽  
Sun-Hyung Kim ◽  
Myeong-Sik Jeong ◽  
Young-Hoon Moon ◽  
...  

Tungsten carbide-cobalt (WC-Co) alloys have various mechanical properties according to their Co content and manufacturing method. High-strength materials such as WC-Co alloys are usually manufactured using various sintering methods. In this study, WC-Co was compared according to the Co content and manufacturing method using the sinter-hot isostatic pressing process. Furthermore, an additional test was performed to investigate the effect of post-hot isostatic pressing (HIP) treatment on the mechanical properties. To compare tensile strength, threaded end and shoulder end specimens are generally applied in axial tensile testing with hard metals. However, it is extremely difficult to shape WC-Co by machining. A tensile testing jig for a shoulder end specimen is, therefore, proposed. Tensile tests were conducted using the proposed jig, and microstructure, hardness, and impact tests were carried out to compare the mechanical properties. The microstructure evolution was obtained by decreasing the Co content and applying the HIP treatment, resulting in changes in Young’s modulus and strength. The results indicated that the proposed jig of the axial tensile test could be applied to the extremely hard WC-Co, and the mechanical properties of WC-Co could be modified by the Co content and HIP treatment control.


Life ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 43
Author(s):  
Lamya Zahir ◽  
Takumitsu Kida ◽  
Ryo Tanaka ◽  
Yuushou Nakayama ◽  
Takeshi Shiono ◽  
...  

An innovative type of biodegradable thermoplastic elastomers with improved mechanical properties from very common and potentially renewable sources, poly(L-lactide)-b-poly(2-methyl-1,3-propylene glutarate)-b-poly(L-lactide) (PLA-b-PMPG-b-PLA)s, has been developed for the first time. PLA-b-PMPG-b-PLAs were synthesized by polycondensation of 2-methyl-1,3-propanediol and glutaric acid and successive ring-opening polymerization of L-lactide, where PMPG is an amorphous central block with low glass transition temperature and PLA is hard semicrystalline terminal blocks. The copolymers showed glass transition temperature at lower than −40 °C and melting temperature at 130–152 °C. The tensile tests of these copolymers were also performed to evaluate their mechanical properties. The degradation of the copolymers and PMPG by enzymes proteinase K and lipase PS were investigated. Microbial biodegradation in seawater was also performed at 27 °C. The triblock copolymers and PMPG homopolymer were found to show 9–15% biodegradation within 28 days, representing their relatively high biodegradability in seawater. The macromolecular structure of the triblock copolymers of PLA and PMPG can be controlled to tune their mechanical and biodegradation properties, demonstrating their potential use in various applications.


2021 ◽  
pp. 073168442110204
Author(s):  
Bin Yang ◽  
Yingying Shang ◽  
Zeliang Yu ◽  
Minger Wu ◽  
Youji Tao ◽  
...  

In recent years, coated fabrics have become the major material used in membrane structures. Due to the special structure of base layer and mechanical properties, coated biaxial warp-knitted fabrics are increasingly applied in pneumatic structures. In this article, the mechanical properties of coated biaxial warp-knitted fabrics are investigated comprehensively. First, off-axial tensile tests are carried out in seven in-plane directions: 0°, 15°, 30°, 45°, 60°, 75°, and 90°. Based on the stress–strain relationship, tensile strengths are obtained and failure modes are studied. The adaptability of Tsai–Hill criterion is analyzed. Then, the uniaxial tensile creep test is performed under 24-h sustained load and the creep elongation is calculated. Besides, tearing strengths in warp and weft directions are obtained by tearing tests. Finally, the biaxial tensile tests under five different load ratios of 1:1, 2:1, 1:2, 1:0, and 0:1 are carried out, and the elastic constants and Poisson’s ratio are calculated using the least squares method based on linear orthotropic assumption. Moreover, biaxial specimens under four load ratios of 3:1, 1:3, 5:1, and 1:5 are further tensile tested to verify the adaptability of linear orthotropic model. These experimental data offer a deeper and comprehensive understanding of mechanical properties of coated biaxial warp-knitted fabrics and could be conveniently adopted in structural design.


Author(s):  
Aleksandra Towarek ◽  
Wojciech Jurczak ◽  
Joanna Zdunek ◽  
Mariusz Kulczyk ◽  
Jarosław Mizera

AbstractTwo model aluminium-magnesium alloys, containing 3 and 7.5 wt.% of Mg, were subjected to plastic deformation by means of hydrostatic extrusion (HE). Two degrees of deformation were imposed by two subsequent reductions of the diameter. Microstructural analysis and tensile tests of the materials in the initial state and after deformation were performed. For both materials, HE extrusion resulted in the deformation of the microstructure—formation of the un-equilibrium grain boundaries and partition of the grains. What is more, HE resulted in a significant increase of tensile strength and decrease of the elongation, mostly after the first degree of deformation.


2020 ◽  
Vol 5 (1) ◽  
pp. 2
Author(s):  
Hemayatullah Ahmadi ◽  
Atal Yousufi ◽  
Amir Mohammad Mosazai

Sand is a common construction material used for various purposes, e.g., concrete, mortar, render, screed, and asphalt. The usage depends on its fineness, and its fineness is controlled by its mineralogical composition and physical-mechanical properties. This research aims to determine the chemical and mineralogical composition and the physical-mechanical properties of the Dasht-e-Taatrang Zar sand deposits within the Qarabagh and Bagram districts of Kabul and Parwan provinces in Afghanistan. To achieve the objectives of this research, a review of the existing literature has been combined with new extensive field works for macroscopic studies and sample collection, and laboratory analyses. In total, 23 samples during two phases of field works were collected and subjected to lab works for XRF, Schlich, and XRD analysis to determine the chemical and mineralogical composition; moreover, sieve and Atterberg analysis, specific gravity, soundness, and alkali-silica reaction tests were performed for characterization of the physical-mechanical properties of the studied samples. The results of the tests show that the Taatrang Zar sand deposits are considered as a suitable construction material, and due to their simple accessibility, the deposits have high potential as a construction material supplier for the Kabul new city project (Dehsabz) in Kabul and adjacent Parwan and Kapisa provinces.


Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 5042
Author(s):  
Jaeyoung Kwon ◽  
Junhyeok Ock ◽  
Namkug Kim

3D printing technology has been extensively applied in the medical field, but the ability to replicate tissues that experience significant loads and undergo substantial deformation, such as the aorta, remains elusive. Therefore, this study proposed a method to imitate the mechanical characteristics of the aortic wall by 3D printing embedded patterns and combining two materials with different physical properties. First, we determined the mechanical properties of the selected base materials (Agilus and Dragonskin 30) and pattern materials (VeroCyan and TPU 95A) and performed tensile testing. Three patterns were designed and embedded in printed Agilus–VeroCyan and Dragonskin 30–TPU 95A specimens. Tensile tests were then performed on the printed specimens, and the stress-strain curves were evaluated. The samples with one of the two tested orthotropic patterns exceeded the tensile strength and strain properties of a human aorta. Specifically, a tensile strength of 2.15 ± 0.15 MPa and strain at breaking of 3.18 ± 0.05 mm/mm were measured in the study; the human aorta is considered to have tensile strength and strain at breaking of 2.0–3.0 MPa and 2.0–2.3 mm/mm, respectively. These findings indicate the potential for developing more representative aortic phantoms based on the approach in this study.


Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1094
Author(s):  
M. A. Lakhdari ◽  
F. Krajcarz ◽  
J. D. Mithieux ◽  
H. P. Van Landeghem ◽  
M. Veron

The impact of microstructure evolution on mechanical properties in superduplex stainless steel UNS S32750 (EN 1.4410) was investigated. To this end, different thermomechanical treatments were carried out in order to obtain clearly distinct duplex microstructures. Optical microscopy and scanning electron microscopy, together with texture measurements, were used to characterize the morphology and the preferred orientations of ferrite and austenite in all microstructures. Additionally, the mechanical properties were assessed by tensile tests with digital image correlation. Phase morphology was not found to significantly affect the mechanical properties and neither were phase volume fractions within 13% of the 50/50 ratio. Austenite texture was the same combined Goss/Brass texture regardless of thermomechanical processing, while ferrite texture was mainly described by α-fiber orientations. Ferrite texture and average phase spacing were found to have a notable effect on mechanical properties. One of the original microstructures of superduplex stainless steel obtained here shows a strength improvement by the order of 120 MPa over the industrial material.


2021 ◽  
Vol 13 (10) ◽  
pp. 5494
Author(s):  
Lucie Kucíková ◽  
Michal Šejnoha ◽  
Tomáš Janda ◽  
Jan Sýkora ◽  
Pavel Padevět ◽  
...  

Heating wood to high temperature changes either temporarily or permanently its physical properties. This issue is addressed in the present contribution by examining the effect of high temperature on residual mechanical properties of spruce wood, grounding on the results of full-scale fire tests performed on GLT beams. Given these tests, a computational model was developed to provide through-thickness temperature profiles allowing for the estimation of a charring depth on the one hand and on the other hand assigning a particular temperature to each specimen used subsequently in small-scale tensile tests. The measured Young’s moduli and tensile strengths were accompanied by the results from three-point bending test carried out on two groups of beams exposed to fire of a variable duration and differing in the width of the cross-section, b=100 mm (Group 1) and b=160 mm (Group 2). As expected, increasing the fire duration and reducing the initial beam cross-section reduces the residual bending strength. A negative impact of high temperature on residual strength has also been observed from simple tensile tests, although limited to a very narrow layer adjacent to the charring front not even exceeding a typically adopted value of the zero-strength layer d0=7 mm. On the contrary, the impact on stiffness is relatively mild supporting the thermal recovery property of wood.


Sign in / Sign up

Export Citation Format

Share Document