scholarly journals Structural Stability of the SUPER304H Steel Used in Energetics

Materials ◽  
2022 ◽  
Vol 15 (2) ◽  
pp. 455
Author(s):  
Lucie Pilsová ◽  
Jakub Horváth ◽  
Vladimír Mára

This paper describes the influence of technological treatments (i.e., bending or welding) on the structural stability of SUPER304H austenitic steel used in reheaters and superheaters in fossil fuel power plants. Although the worldwide trend is transitioning to green power sources, the lifetime of existing power plants has to be prolonged until the transition is complete. Experimental material was tested in as-received state (straight tubes), bends, and homogeneous weld joints. Part of the specimens was solution-annealed after the technological operation. Afterwards, all the samples were thermally aged in furnace (650, 675 and 700 °C) for 7560–20,000 h. For comparison, bent specimens were placed at experimental sites on an operating powerplant for 10,000+ h. The long-term aging causes the formation of Cr-based carbides on the grain boundaries along with the Fe-Cr sigma phase. Combination of elevated temperature and residual stress accelerates formation of the sigma phase. This can be prevented by solution-annealing after bending. Mechanical properties were evaluated by Vickers hardness and tensile tests. The microstructure was observed using light optical microscopy (LOM) and scanning electron microscopy (SEM) with the energy-dispersive X-ray detector (EDXS). Electron backscatter diffraction (EBSD) and X-ray powder diffraction (XRPD) were used to characterize the brittle phases.

Metals ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 695 ◽  
Author(s):  
Li Liu ◽  
Binbin He ◽  
Mingxin Huang

An ultrastrong and ductile deformed and partitioned (D&P) steel developed by dislocation engineering has been reported recently. However, the microstructure evolution during the D&P processes has not yet been fully understood. The present paper aims to elucidate the process–microstructure relation in D&P process. Specifically, the evolution of phase fraction and microstructure during the corresponding D&P process are captured by means of X-ray diffraction (XRD) and electron backscatter diffraction (EBSD). Subsequently, the effect of partitioning temperature on dislocation density and mechanical properties of D&P steel is investigated with the assistance of uniaxial tensile tests and synchrotron X-ray diffraction. It is found that a heterogeneous microstructure is firstly realized by hot rolling. The warm rolling is crucial in introducing dislocations, while deformation-induced martensite is mainly formed during cold rolling. The dislocation density of the D&P steel gradually decreases with the increase of partitioning temperature, while the high yield strength is maintained owing to the bake hardening. The ductility is firstly enhanced while then deteriorated by increasing partitioning temperature due to the strong interaction between dislocation and interstitial atoms at higher partitioning temperatures.


Author(s):  
A. Leineweber ◽  
M. Löffler ◽  
S. Martin

Abstract Cu6Sn5 intermetallic occurs in the form of differently ordered phases η, η′ and η′′. In solder joints, this intermetallic can undergo changes in composition and the state of order without or while interacting with excess Cu and excess Sn in the system, potentially giving rise to detrimental changes in the mechanical properties of the solder. In order to study such processes in fundamental detail and to get more detailed information about the metastable and stable phase equilibria, model alloys consisting of Cu3Sn + Cu6Sn5 as well as Cu6Sn5 + Sn-rich melt were heat treated. Powder x-ray diffraction and scanning electron microscopy supplemented by electron backscatter diffraction were used to investigate the structural and microstructural changes. It was shown that Sn-poor η can increase its Sn content by Cu3Sn precipitation at grain boundaries or by uptake of Sn from the Sn-rich melt. From the kinetics of the former process at 513 K and the grain size of the η phase, we obtained an interdiffusion coefficient in η of (3 ± 1) × 10−16 m2 s−1. Comparison of this value with literature data implies that this value reflects pure volume (inter)diffusion, while Cu6Sn5 growth at low temperature is typically strongly influenced by grain-boundary diffusion. These investigations also confirm that η′′ forming below a composition-dependent transus temperature gradually enriches in Sn content, confirming that Sn-poor η′′ is metastable against decomposition into Cu3Sn and more Sn-rich η or (at lower temperatures) η′. Graphic Abstract


Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 112
Author(s):  
Unai Mayo ◽  
Nerea Isasti ◽  
José M. Rodríguez-Ibabe ◽  
Pello Uranga

Intercritically deformed steels present combinations of different types of ferrite, such as deformed ferrite (DF) and non-deformed ferrite (NDF) grains, which are transformed during the final deformation passes and final cooling step. Recently, a grain identification and correlation technique based on EBSD has been employed together with a discretization methodology, enabling a distinction to be drawn between different ferrite populations (NDF and DF grains). This paper presents a combination of interrupted tensile tests with crystallographic characterization performed by means of Electron Backscatter Diffraction (EBSD), by analyzing the evolution of an intercritically deformed micro-alloyed steel. In addition to this, and using the nanoindentation technique, both ferrite families were characterized micromechanically and the nanohardness was quantified for each population. NDF grains are softer than DF ones, which is related to the presence of a lower fraction of low-angle grain boundaries. The interrupted tensile tests show the different behavior of low- and high-angle grain boundary evolution as well as the strain partitioning in each ferrite family. NDF population accommodates most of the deformation at initial strain intervals, since strain reaches 10%. For higher strains, NDF and DF grains behave similarly to the strain applied.


2018 ◽  
Vol 83 (4) ◽  
pp. 523-530 ◽  
Author(s):  
Victor V. Subbotin ◽  
Anna Vymazalová ◽  
František Laufek ◽  
Yevgeny E. Savchenko ◽  
Chris J. Stanley ◽  
...  

AbstractMitrofanovite, Pt3Te4, is a new telluride discovered in low-sulfide disseminated ore in the East Chuarvy deposit, Fedorovo–Pana intrusion, Kola Peninsula, Russia. It forms anhedral grains (up to ~20 μm × 50 μm) commonly in intergrowths with moncheite in aggregates with lukkulaisvaaraite, kotulskite, vysotskite, braggite, keithconnite, rustenburgite and Pt–Fe alloys hosted by a chalcopyrite–pentlandite–pyrrhotite matrix. Associated silicates are: orthopyroxene, augite, olivine, amphiboles and plagioclase. Mitrofanovite is brittle; it has a metallic lustre and a grey streak. Mitrofanovite has a good cleavage, along {001}. In plane-polarised light, mitrofanovite is bright white with medium to strong bireflectance, slight pleochroism, and strong anisotropy on non-basal sections with greyish brown rotation tints; it exhibits no internal reflections. Reflectance values for the synthetic analogue of mitrofanovite in air (Ro, Re’ in %) are: 58.4, 54.6 at 470 nm; 62.7, 58.0 at 546 nm; 63.4, 59.1 at 589 nm; and 63.6, 59.5 at 650 nm. Fifteen electron-microprobe analyses of mitrofanovite gave an average composition: Pt 52.08, Pd 0.19, Te 47.08 and Bi 0.91, total 100.27 wt.%, corresponding to the formula (Pt2.91Pd0.02)Σ2.93(Te4.02Bi0.05)Σ4.07 based on 7 atoms; the average of eleven analyses on synthetic analogue is: Pt 52.57 and Te 47.45, total 100.02 wt.%, corresponding to Pt2.94Te4.06. The density, calculated on the basis of the formula, is 11.18 g/cm3. The mineral is trigonal, space group R$\overline 3 $m, with a = 3.9874(1), c = 35.361(1) Å, V = 486.91(2) Å3 and Z = 3. The crystal structure was solved and refined from the powder X-ray-diffraction data of synthetic Pt3Te4. Mitrofanovite is structurally and chemically related to moncheite (PtTe2). The strongest lines in the powder X-ray diffraction pattern of synthetic mitrofanovite [d in Å (I) (hkl)] are: 11.790(23)(003), 5.891(100)(006), 2.851(26)(107), 2.137(16)(1013), 2.039(18)(0114), 1.574(24)(0120), 1.3098(21)(0027). The structural identity of natural mitrofanovite with synthetic Pt3Te4 was confirmed by electron backscatter diffraction measurements on the natural sample. The mineral name is chosen to honour Felix P. Mitrofanov, a Russian geologist who was among the first to discover platinum-group element mineralisation in the Fedorova–Pana complex.


2019 ◽  
Vol 52 (4) ◽  
pp. 828-843 ◽  
Author(s):  
Dorian Delbergue ◽  
Damien Texier ◽  
Martin Lévesque ◽  
Philippe Bocher

X-ray diffraction (XRD) is a widely used technique to evaluate residual stresses in crystalline materials. Several XRD measurement methods are available. (i) The sin2ψ method, a multiple-exposure technique, uses linear detectors to capture intercepts of the Debye–Scherrer rings, losing the major portion of the diffracting signal. (ii) The cosα method, thanks to the development of compact 2D detectors allowing the entire Debye–Scherrer ring to be captured in a single exposure, is an alternative method for residual stress measurement. The present article compares the two calculation methods in a new manner, by looking at the possible measurement errors related to each method. To this end, sets of grains in diffraction condition were first identified from electron backscatter diffraction (EBSD) mapping of Inconel 718 samples for each XRD calculation method and its associated detector, as each method provides different sets owing to the detector geometry or to the method specificities (such as tilt-angle number or Debye–Scherrer ring division). The X-ray elastic constant (XEC) ½S 2, calculated from EBSD maps for the {311} lattice planes, was determined and compared for the different sets of diffracting grains. It was observed that the 2D detector captures 1.5 times more grains in a single exposure (one tilt angle) than the linear detectors for nine tilt angles. Different XEC mean values were found for the sets of grains from the two XRD techniques/detectors. Grain-size effects were simulated, as well as detector oscillations to overcome them. A bimodal grain-size distribution effect and `artificial' textures introduced by XRD measurement techniques are also discussed.


2012 ◽  
Vol 630 ◽  
pp. 35-40
Author(s):  
K.H. Jung ◽  
B. Ahn ◽  
S. Lee ◽  
D.S. Choi ◽  
Y.S. Lee ◽  
...  

In this research, the effect of casting methods on the workability of magnesium alloy ZK60A was investigated by comparing two different billets, fabricated by semi-continuous casting and die casting. To determine the workability of the materials, uniaxial compression tests were conducted at different elevated temperatures and strain rate of 0.01/s. In addition, the X-ray inspection system and electron backscatter diffraction (EBSD) were employed to compare their internal defects and microstructures, respectively. The workability of ZK60A depending on the casting methods is discussed based on the obtained experimental results.


2021 ◽  
Vol 1016 ◽  
pp. 762-767
Author(s):  
Aleksandra Kozłowska ◽  
Adam Grajcar ◽  
Aleksandra Janik ◽  
Krzysztof Radwański

The temperature-dependent mechanical stability of retained austenite in medium-Mn transformation induced plasticity 0.17C-3.3Mn-1.6Al-1.7Al-0.22Si-0.23Mo thermomechanically processed steel was investigated using scanning electron microscopy (SEM), electron backscatter diffraction (EBSD) and X-ray diffraction (XRD) methods. Specimens were deformed up to rupture in static tensile tests in a temperature range 20–200°C. It was found that deformation temperature affects significantly the intensity of TRIP effect. In case of specimens deformed at temperatures higher than 60°C, a gradual temperature-related decrease in the stability of γ phase was noted. It indicates a progressive decrease of the significance of the TRIP effect and at the same time the growing importance of the thermally activated processes affecting a thermal stability of retained austenite.


2018 ◽  
Vol 941 ◽  
pp. 176-181 ◽  
Author(s):  
Karin Yvell ◽  
Göran Engberg

The evolution of the deformation structure with strain has been studied using electron backscatter diffraction (EBSD). Samples from interrupted uniaxial tensile tests and from a cyclic tension/compression test were investigated. The evolution of low angle boundaries (LABs) was studied using boundary maps and by measuring the LAB density. From calculations of local misorientations, smaller orientation changes in the substructure can be illustrated. The different orientations developed with strain within a grain, due to operation of different slip systems in different parts of the grain, were studied using a misorientation profile showing substantial orientation changes after a true strain of 0.24. The texture evolution with increasing strain was followed by using inverse pole figures (IPFs). The observed substructure development in the ferritic and austenitic phases could be successfully correlated with the stress-strain curve from a tensile test. LABs were first observed in the different phases when the strain hardening rate changed in appearance indicating that cross slip started to operate as a significant dislocation recovery mechanism. The evolution of the deformation structure is concluded to occur in a similar manner in the austenitic and ferritic phases but with different texture evolution for the two phases.


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