scholarly journals Effect of the Average Energy on WC Grain Growth of WC-10Co-4Cr Composite by Laser Cladding

Metals ◽  
2019 ◽  
Vol 9 (12) ◽  
pp. 1245 ◽  
Author(s):  
Enrique A. López-Baltazar ◽  
Haideé Ruiz-Luna ◽  
Víctor H. Baltazar-Hernández ◽  
José Jorge Ruiz-Mondragón ◽  
Juansethi Ibarra-Medina ◽  
...  

In the present study, the microstructure evolution of WC-10Co-4Cr powder deposited on AISI-SAE 1020 steel substrate by laser cladding was evaluated, considering the effect of average energy per unit area. Single tracks were obtained by employing a Yb: YAG laser system with selected processing parameters. All samples were sectioned in the transverse direction for further characterization of the cladding. Results showed that dilution lay within 15% and 25%, whereas porosity was measured below 12%. According to microstructural analyses, considerable grain growth is developed within the central area of the cladding (namely, the inner region); additionally, the development of a triangular and/or polygonal morphology for WC particles along with a clear reduction in hardness was observed when employing a high average energy. It is worth noting that, in spite of the rapid thermal cycles developed during laser cladding of WC-10Co-4Cr, grain growth is attributed to a coalescence mechanism due to complete merging of WC into larger particles. Finally, the presence of small round or ellipsoidal particles within the inner region of the cladding suggested that non-merged particles occurred due to both an inhomogeneous dispersion and the lack of faced-shaped WC particles.

2013 ◽  
Vol 379 ◽  
pp. 145-148
Author(s):  
S.N. Namazov ◽  
E.D. Rzaev ◽  
V.F. Dzhivishov

Complex approach to studying both qualitative and quantitative friction and wear characteristics of laser-clad layers has been applied. Both type and value of wear, friction factors have been determined as depended of the coating composition, load and temperature in dry friction. Comparative analysis between laser cladding and plasma spraying has been carried out.


2019 ◽  
Vol 44 (2) ◽  
pp. 1-5
Author(s):  
Tomaž Irgolič ◽  
David Potočnik ◽  
Mirko Ficko ◽  
Peter Kirbiš

Laser engineering net shaping (LENS) is a method of depositing metals into fully shaped parts or for the production of clad layers of noble or wear resistant metals on construction grade steels. In the current work stainless steel was deposited using different combinations of processing parameters such as speed, layer thickness and laser power. The resulting microstructures within the clad layers were then characterized using different etching techniques. Microstructures formed during the SLM process are comprised of columnar grains with a cellular, cellular/dendritic substructure. The exact shape of these grains is difficult to observe with the use of common etching techniques, this is especially true when considering thin cladded layers, with dissimilar etching behavior. For this purpose we compared a variety of different etchants, which attack the ferrite phase or produce a tint effect. Special attention was giving to the delineation of the columnar grains, which under certain processing parameters can exceed the thickness of individual deposited layers.


Author(s):  
Jason R. Heffelfinger ◽  
C. Barry Carter

Yttria-stabilized zirconia (YSZ) is currently used in a variety of applications including oxygen sensors, fuel cells, coatings for semiconductor lasers, and buffer layers for high-temperature superconducting films. Thin films of YSZ have been grown by metal-organic chemical vapor deposition, electrochemical vapor deposition, pulse-laser deposition (PLD), electron-beam evaporation, and sputtering. In this investigation, PLD was used to grow thin films of YSZ on (100) MgO substrates. This system proves to be an interesting example of relationships between interfaces and extrinsic dislocations in thin films of YSZ.In this experiment, a freshly cleaved (100) MgO substrate surface was prepared for deposition by cleaving a lmm-thick slice from a single-crystal MgO cube. The YSZ target material which contained 10mol% yttria was prepared from powders and sintered to 85% of theoretical density. The laser system used for the depositions was a Lambda Physik 210i excimer laser operating with KrF (λ=248nm, 1Hz repetition rate, average energy per pulse of 100mJ).


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2225
Author(s):  
Aleksandra Kotarska ◽  
Tomasz Poloczek ◽  
Damian Janicki

The article presents research in the field of laser cladding of metal-matrix composite (MMC) coatings. Nickel-based superalloys show attractive properties including high tensile strength, fatigue resistance, high-temperature corrosion resistance and toughness, which makes them widely used in the industry. Due to the insufficient wear resistance of nickel-based superalloys, many scientists are investigating the possibility of producing nickel-based superalloys matrix composites. For this study, the powder mixtures of Inconel 625 superalloy with 10, 20 and 40 vol.% of TiC particles were used to produce MMC coatings by laser cladding. The titanium carbides were chosen as reinforcing material due to high thermal stability and hardness. The multi-run coatings were tested using penetrant testing, macroscopic and microscopic observations, microhardness measurements and solid particle erosive test according to ASTM G76-04 standard. The TiC particles partially dissolved in the structure during the laser cladding process, which resulted in titanium and carbon enrichment of the matrix and the occurrence of precipitates formation in the structure. The process parameters and coatings chemical composition variation had an influence on coatings average hardness and erosion rates.


Materials ◽  
2021 ◽  
Vol 14 (10) ◽  
pp. 2621
Author(s):  
Aneta Bartkowska

The paper presents the results of a study of the microstructure, chemical composition, microhardness and corrosion resistance of Cr-B coatings produced on Vanadis 6 tool steel. In this study, chromium and boron were added to the steel surface using a laser alloying process. The main purpose of the study was to determine the impact of those chemical elements on surface properties. Chromium and boron as well as their mixtures were prepared in various proportions and then were applied on steel substrate in the form of precoat of 100 µm thickness. Depending on the type of precoat used and laser processing parameters, changes in microstructure and properties were observed. Coatings produced using precoat containing chromium and boron mixture were characterized by high microhardness (900 HV0.05–1300 HV0.005) while maintaining good corrosion resistance. It was also found that too low laser beam power contributed to the formation of cracks and porosity.


Author(s):  
Felipe Amélio de Lucena ◽  
Guilherme Yuuki Koga ◽  
Rudimar Riva ◽  
Conrado Ramos Moreira Afonso

2021 ◽  
Vol 127 (9) ◽  
Author(s):  
Andre Mayer ◽  
Tobias Haeger ◽  
Manuel Runkel ◽  
Johannes Rond ◽  
Johannes Staabs ◽  
...  

AbstractThe quality and the stability of devices prepared from polycrystalline layers of organic–inorganic perovskites highly depend on the grain sizes prevailing. Tuning of the grain size is either done during layer preparation or in a post-processing step. Our investigation refers to thermal imprint as the post-processing step to induce grain growth in perovskite layers, offering the additional benefit of providing a flat surface for multi-layer devices. The material studied is MAPbBr3; we investigate grain growth at a pressure of 100 bar and temperatures of up to 150 °C, a temperature range where the pressurized stamp is beneficial to avoid thermal degradation. Grain coarsening develops in a self-similar way, featuring a log-normal grain size distribution; categories like ‘normal’ or ‘secondary’ growth are less applicable as the layers feature a preferential orientation already before imprint-induced grain growth. The experiments are simulated with a capillary-based growth law; the respective parameters are determined experimentally, with an activation energy of Q ≈ 0.3 eV. It turns out that with imprint as well the main parameter relevant to grain growth is temperature; to induce grain growth in MAPbBr3 within a reasonable processing time a temperature of 120 °C and beyond is advised. An analysis of the mechanical situation during imprint indicates a dominance of thermal stress. The minimization of elastic energy and surface energy together favours the development of grains with (100)-orientation in MaPbBr3 layers. Furthermore, the experiments indicate that the purity of the materials used for layer preparation is a major factor to achieve large grains; however, a diligent and always similar preparation of the layer is equally important as it defines the pureness of the resulting perovskite layer, intimately connected with its capability to grow. The results are not only of interest to assess the potential of a layer with respect to grain growth when specific temperatures and times are chosen; they also help to rate the long-term stability of a layer under temperature loading, e.g. during the operation of a device.


2001 ◽  
Vol 703 ◽  
Author(s):  
Huiping Xu ◽  
Adam T. Wise ◽  
Timothy J. Klemmer ◽  
Jörg M. K. Wiezorek

ABSTRACTA combination of XRD and TEM techniques have been used to characterize the response of room temperature magnetron sputtered Fe-Pd thin films on Si-susbtrates to post-deposition order-annealing at temperatures between 400-500°C. Deposition produced the disordered Fe-Pd phase with (111)-twinned grains approximately 18nm in size. Ordering occurred for annealing at 450°C and 500°C after 1.8ks, accompanied by grain growth (40-70nm). The ordered FePd grains contained (111)-twins rather than {101}-twins typical of bulk ordered FePd. The metallic overlayers and underlayers selected here produced detrimental dissolution (Pt into Fe-Pd phases) and precipitation reactions between Pd and the Si substrate.


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