scholarly journals Mixing Performance of a Cost-effective Split-and-Recombine 3D Micromixer Fabricated by Xurographic Method

Micromachines ◽  
2019 ◽  
Vol 10 (11) ◽  
pp. 786 ◽  
Author(s):  
Ramezan Ali Taheri ◽  
Vahabodin Goodarzi ◽  
Abdollah Allahverdi
Keyword(s):  
High Efficiency ◽  
Molecular Diffusion ◽  
Low Cost ◽  
Three Dimensional ◽  
Cost Effective ◽  
Reynolds Numbers ◽  
Mixing Performance ◽  
Wide Range ◽  
Fluid Layers ◽  
Passive Micromixer

This paper presents experimental and numerical investigations of a novel passive micromixer based on the lamination of fluid layers. Lamination-based mixers benefit from increasing the contact surface between two fluid phases by enhancing molecular diffusion to achieve a faster mixing. Novel three-dimensional split and recombine (SAR) structures are proposed to generate fluid laminations. Numerical simulations were conducted to model the mixer performance. Furthermore, experiments were conducted using dyes to observe fluid laminations and evaluate the proposed mixer’s characteristics. Mixing quality was experimentally obtained by means of image-based mixing index (MI) measurement. The multi-layer device was fabricated utilizing the Xurography method, which is a simple and low-cost method to fabricate 3D microfluidic devices. Mixing indexes of 96% and 90% were obtained at Reynolds numbers of 0.1 and 1, respectively. Moreover, the device had an MI value of 67% at a Reynolds number of 10 (flow rate of 116 µL/min for each inlet). The proposed micromixer, with its novel design and fabrication method, is expected to benefit a wide range of lab-on-a-chip applications, due to its high efficiency, low cost, high throughput and ease of fabrication.

Analysis of a Novel Y-Y Micromixer for Mixing at a Wide Range of Reynolds Numbers

2016 ◽  
Vol 138 (9) ◽  
Author(s):  
Vladimir Viktorov ◽  
Carmen Visconte ◽  
Md Readul Mahmud
Keyword(s):  
Three Dimensional ◽  
Interfacial Area ◽  
Reynolds Numbers ◽  
Mixing Efficiency ◽  
Change Of Direction ◽  
Analysis Technique ◽  
Wide Range ◽  
Passive Micromixer ◽  
In Series ◽  
Flow Through

A novel passive micromixer, denoted as the Y-Y mixer, based on split-and-recombine (SAR) principle is proposed and studied both experimentally and numerically over Reynolds numbers ranging from 1 to 100. Two species are supplied to a prototype via a Y inlet, and flow through four identical elements repeated in series; the width of the mixing channel varies from 0.4 to 0.6 mm, while depth is 0.4 mm. An image analysis technique was used to evaluate mixture homogeneity at four target areas along the mixer. Numerical simulations were found to be a useful support for observing the complex three-dimensional flow inside the channels. Comparison with a known mixer, the tear-drop one, based on the same SAR principle, was also performed, to have a point of reference for evaluating performances. A good agreement was found between numerical and experimental results. Over the examined range of Reynolds numbers Re, the Y-Y micromixer showed at its exit an almost flat mixing characteristic, with a mixing efficiency higher than 0.9; conversely, the tear-drop mixer showed a relevant decrease of efficiency at the midrange. The good performance of the Y-Y micromixer is due to the three-dimensional 90 deg change of direction that occurs in its channel geometry, which causes a fluid swirling already at the midrange of Reynolds numbers. Consequently, the fluid path is lengthened and the interfacial area of species is increased, compensating for the residence time reduction.

scholarly journals Numerical Investigation of Liquid–Liquid Mixing in Modified T Mixer with 3D Obstacles

2021 ◽  
pp. 25-32
Author(s):  
Md. Readul Mahmud
Keyword(s):  
Numerical Investigation ◽  
Stokes Equations ◽  
Three Dimensional ◽  
Flow Characteristics ◽  
Reynolds Numbers ◽  
Channel Length ◽  
Navier Stokes ◽  
Mixing Efficiency ◽  
Mixing Performance ◽  
Wide Range

The fluids inside passive micromixers are laminar in nature and mixing depends primarily on diffusion. Hence mixing efficiency is generally low, and requires a long channel length and longtime compare to active mixers. Various designs of complex channel structures with/without obstacles and three-dimensional geometries have been investigated in the past to obtain an efficient mixing in passive mixers. This work presents a design of a modified T mixer. To enhance the mixing performance, circular and hexagonal obstacles are introduced inside the modified T mixer. Numerical investigation on mixing and flow characteristics in microchannels is carried out using the computational fluid dynamics (CFD) software ANSYS 15. Mixing in the channels has been analyzed by using Navier–Stokes equations with water-water for a wide range of the Reynolds numbers from 1 to 500. The results show that the modified T mixer with circular obstacles has far better mixing performance than the modified T mixer without obstacles. The reason is that fluids' path length becomes longer due to the presence of obstacles which gives fluids more time to diffuse. For all cases, the modified T mixer with circular obstacle yields the best mixing efficiency (more than 60%) at all examined Reynolds numbers. It is also clear that efficiency increase with axial length. Efficiency can be simply improved by adding extra mixing units to provide adequate mixing. The value of the pressure drop is the lowest for the modified T mixer because there is no obstacle inside the channel. Modified T mixer and modified T mixer with circular obstacle have the lowest and highest mixing cost, respectively. Therefore, the current design of modified T with circular obstacles can act as an effective and simple passive mixing device for various micromixing applications.

scholarly journals Optimal Combination of Mixing Units Using the Design of Experiments Method

Micromachines ◽  
2021 ◽  
Vol 12 (8) ◽  
pp. 985
Author(s):  
Makhsuda Juraeva ◽  
Dong-Jin Kang
Keyword(s):  
Statistical Significance ◽  
Reynolds Numbers ◽  
Optimal Combination ◽  
Mixing Performance ◽  
Mixing Energy ◽  
Combination Unit ◽  
Combination Scheme ◽  
Wide Range ◽  
Passive Micromixer ◽  
Simulation Results

A passive micromixer was designed by combining two mixing units: the cross-channel split and recombined (CC-SAR) and a mixing cell with baffles (MC-B). The passive micromixer was comprised of eight mixing slots that corresponded to four combination units; two mixing slots were grouped as one combination unit. The combination of the two mixing units was based on four combination schemes: (A) first mixing unit, (B) first combination unit, (C) first combination module, and (D) second combination module. The statistical significance of the four combination schemes was analyzed using analysis of variance (ANOVA) in terms of the degree of mixing (DOM) and mixing energy cost (MEC). The DOM and MEC were simulated numerically for three Reynolds numbers (Re = 0.5, 2, and 50), representing three mixing regimes. The combination scheme (B), using different mixing units in the first two mixing slots, was significant for Re = 2 and 50. The four combination schemes had little effect on the mixing performance of a passive micromixer operating in the mixing regime of molecular dominance. The combination scheme (B) was generalized to arbitrary mixing slots, and its significance was analyzed for Re = 2 and 50. The general combination scheme meant two different mixing units in two consecutive mixing slots. The numerical simulation results showed that the general combination scheme was statistically significant in the first three combination units for Re = 2, and significant in the first two combination units for Re = 50. The combined micromixer based on the general combination scheme throughout the entire micromixer showed the best mixing performance over a wide range of Reynolds numbers, compared to other micromixers that did not adopt completely the general combination scheme. The most significant enhancement due to the general combination scheme was observed in the transition mixing scheme and was negligible in the molecular dominance scheme. The combination order was less significant after three combination units.

A Micromixer with Two-Layer Crossing Microchannels Based on PMMA Bonding Process

2019 ◽  
Vol 17 (8) ◽  
Author(s):  
Jibo Wang ◽  
Guojun Liu ◽  
Xinbo Li ◽  
Fang He ◽  
Xiang Ma
Keyword(s):  
Three Dimensional ◽  
Reynolds Numbers ◽  
Bonding Process ◽  
Parameters Optimization ◽  
Chaotic Advection ◽  
Blue Dye ◽  
Number Range ◽  
Mixing Performance ◽  
Dean Vortices ◽  
Wide Range

AbstractA micromixer with two-layer crossing microchannels based on PMMA bonding process was proposed. The micromixer consists of two-layer crossing microchannels and periodic mixing chambers. The numerical simulation and parameters optimization of the micromixer were carried out in a Reynolds number range of 0.5–100 using CFD software, and the prototype of micromixer was manufactured by PMMA bonding process under certain temperature and pressure condition. The mixing performance of the micromixer was tested and verified by the mixing experiments using red-blue dye. Both the numerical and experimental results confirmed that the micromixer achieves an excellent mixing characteristics over a wide range of Reynolds numbers through generating Dean vortices and chaotic advection. At the same time, the PMMA bonding process proposed in this paper has certain application value and reference significance for expanding the application of three-dimensional flow channels in the field of microfluidics.

scholarly journals Chemical Modification of Combusted Coal Gangue for U(VI) Adsorption: Towards a Waste Control by Waste Strategy

2021 ◽  
Vol 13 (15) ◽  
pp. 8421
Author(s):  
Yuan Gao ◽  
Jiandong Huang ◽  
Meng Li ◽  
Zhongran Dai ◽  
Rongli Jiang ◽  
...  
Keyword(s):  
Structural Analysis ◽  
High Efficiency ◽  
Low Cost ◽  
Chemical Activation ◽  
Cost Effective ◽  
Coal Gangue ◽  
Order Kinetic ◽  
Practical Applications ◽  
Detailed Structural Analysis ◽  
Alkaline Conditions

Uranium mining waste causes serious radiation-related health and environmental problems. This has encouraged efforts toward U(VI) removal with low cost and high efficiency. Typical uranium adsorbents, such as polymers, geopolymers, zeolites, and MOFs, and their associated high costs limit their practical applications. In this regard, this work found that the natural combusted coal gangue (CCG) could be a potential precursor of cheap sorbents to eliminate U(VI). The removal efficiency was modulated by chemical activation under acid and alkaline conditions, obtaining HCG (CCG activated with HCl) and KCG (CCG activated with KOH), respectively. The detailed structural analysis uncovered that those natural mineral substances, including quartz and kaolinite, were the main components in CCG and HCG. One of the key findings was that kalsilite formed in KCG under a mild synthetic condition can conspicuous enhance the affinity towards U(VI). The best equilibrium adsorption capacity with KCG was observed to be 140 mg/g under pH 6 within 120 min, following a pseudo-second-order kinetic model. To understand the improved adsorption performance, an adsorption mechanism was proposed by evaluating the pH of uranyl solutions, adsorbent dosage, as well as contact time. Combining with the structural analysis, this revealed that the uranyl adsorption process was mainly governed by chemisorption. This study gave rise to a utilization approach for CCG to obtain cost-effective adsorbents and paved a novel way towards eliminating uranium by a waste control by waste strategy.

Turbulent three-dimensional dielectric electrohydrodynamic convection between two plates

2012 ◽  
Vol 696 ◽  
pp. 228-262 ◽  
Author(s):  
A. Kourmatzis ◽  
J. S. Shrimpton
Keyword(s):  
Spatial Data ◽  
Three Dimensional ◽  
Reynolds Numbers ◽  
Two Dimensions ◽  
Three Dimensions ◽  
Energy Budgets ◽  
Turbulent Regime ◽  
Scalar Flux ◽  
Wide Range ◽  
Scalar Variance

AbstractThe fundamental mechanisms responsible for the creation of electrohydrodynamically driven roll structures in free electroconvection between two plates are analysed with reference to traditional Rayleigh–Bénard convection (RBC). Previously available knowledge limited to two dimensions is extended to three-dimensions, and a wide range of electric Reynolds numbers is analysed, extending into a fully inherently three-dimensional turbulent regime. Results reveal that structures appearing in three-dimensional electrohydrodynamics (EHD) are similar to those observed for RBC, and while two-dimensional EHD results bear some similarities with the three-dimensional results there are distinct differences. Analysis of two-point correlations and integral length scales show that full three-dimensional electroconvection is more chaotic than in two dimensions and this is also noted by qualitatively observing the roll structures that arise for both low (${\mathit{Re}}_{E} = 1$) and high electric Reynolds numbers (up to ${\mathit{Re}}_{E} = 120$). Furthermore, calculations of mean profiles and second-order moments along with energy budgets and spectra have examined the validity of neglecting the fluctuating electric field ${ E}_{i}^{\ensuremath{\prime} } $ in the Reynolds-averaged EHD equations and provide insight into the generation and transport mechanisms of turbulent EHD. Spectral and spatial data clearly indicate how fluctuating energy is transferred from electrical to hydrodynamic forms, on moving through the domain away from the charging electrode. It is shown that ${ E}_{i}^{\ensuremath{\prime} } $ is not negligible close to the walls and terms acting as sources and sinks in the turbulent kinetic energy, turbulent scalar flux and turbulent scalar variance equations are examined. Profiles of hydrodynamic terms in the budgets resemble those in the literature for RBC; however there are terms specific to EHD that are significant, indicating that the transfer of energy in EHD is also attributed to further electrodynamic terms and a strong coupling exists between the charge flux and variance, due to the ionic drift term.

scholarly journals A Novel Adaptive Pixels Segmentation Algorithm for Pavement Crack Detection

2021 ◽  
Author(s):  
Nima Safaei ◽  
Omar Smadi ◽  
Babak Safaei ◽  
Arezoo Masoud
Keyword(s):  
Crack Detection ◽  
Low Cost ◽  
Local Level ◽  
Cost Effective ◽  
Segmentation Algorithm ◽  
Pavement Maintenance ◽  
Detection Systems ◽  
Wide Range ◽  
Cost Efficient ◽  
Pavement Crack Detection

<p>Cracks considerably reduce the life span of pavement surfaces. Currently, there is a need for the development of robust automated distress evaluation systems that comprise a low-cost crack detection method for performing fast and cost-effective roadway health monitoring practices. Most of the current methods are costly and have labor-intensive learning processes, so they are not suitable for small local-level projects with limited resources or are only usable for specific pavement types.</p> <p>This paper proposes a new method that uses an improved version of the weighted neighborhood pixels segmentation algorithm to detect cracks in 2-D pavement images. This method uses the Gaussian cumulative density function as the adaptive threshold to overcome the drawback of fixed thresholds in noisy environments. The proposed algorithm was tested on 300 images containing a wide range of noise representative of different noise conditions. This method proved to be time and cost-efficient as it took less than 3.15 seconds per 320 × 480 pixels image for a Xeon (R) 3.70 GHz CPU processor to determine the detection results. This makes the model a perfect choice for county-level pavement maintenance projects requiring cost-effective pavement crack detection systems. The validation results were promising for the detection of low to severe-level cracks (Accuracy = 97.3%, Precision = 79.21%, Recall= 89.18% and F<sub>1</sub> score = 83.9%).</p>

scholarly journals STRUCTURAL DEVELOPMENT AND RESEARCH OF TECHNOLOGICAL PARAMETERS OF MACHINES FOR CENTRIFUGAL -PLANETARY VIBRATION TREATMENT

2020 ◽  
pp. 41-50
Author(s):  
Leonid Yaroshenko ◽  
Igor Kupchuk ◽  
Mykhailo Zamrii
Keyword(s):  
High Efficiency ◽  
Metal Removal ◽  
Three Dimensional ◽  
High Hardness ◽  
Working Environment ◽  
Repeated Loading ◽  
Structural Development ◽  
Technological Parameters ◽  
Advantages And Disadvantages ◽  
Wide Range

The paper analyzes current state and prospects of further development of technology and equipment for mechanization and automation of finishing and cleaning of details. It is stated that the most effective for this purpose are the methods of abrasive machining, which include bulk galvanizing, vibration, centrifugal-rotary and centrifugal-planetary processing. These methods reduce the complexity and cost of processing, which in some cases reaches 20% of the total cost of manufacturing parts. Each of these methods has a different level of efficiency, certain advantages and disadvantages, the level of versatility and scope of effective application. The processes of vibration processing are quite deeply studied, for its industrial mass-produced technological equipment, but they have certain shortcomings that limit their use for further widespread implementation. Centrifugal-rotary processing is a more productive process of three-dimensional finishing and cleaning treatment, but its scope is limited by the possibility of processing parts that are not complex, usually flat. The most productive methods of finishing and cleaning of details include centrifugal-planetary volume processing which high efficiency is caused by repeated loading of particles of working load by inertial forces that creates preconditions for the solutions of a wide range of technological problems, for example, processing of details of difficult form, small weight and the sizes from materials of high hardness or viscosity that represents a serious problem for other methods of volume processing. The constructive scheme is offered in the work and the influence of the composition of the abrasive free-granular working environment on the productivity of the machine for centrifugal-planetary processing of details is investigated. The kinetics of metal removal from the surface of machined parts using different types of abrasive working environment is analyzed. The results of comparative machining of parts in a torus vibrating machine and a machine for centrifugal-planetary machining are given. It is shown that the simultaneous use of centrifugal-planetary and vibration processing methods allows to increase the intensity of the process while ensuring high quality machining of parts of relatively complex shape. The constructive scheme of the machine which allows to implement the specified combined method of processing is offered and described.

scholarly journals Promoting the Performance of Li–CO2 Batteries via Constructing Three-Dimensional Interconnected K+ Doped MnO2 Nanowires Networks

2021 ◽  
Vol 9 ◽  
Author(s):  
Zhuolin Tang ◽  
Mengming Yuan ◽  
Huali Zhu ◽  
Guang Zeng ◽  
Jun Liu ◽  
...  
Keyword(s):  
Noble Metals ◽  
High Efficiency ◽  
Low Cost ◽  
Three Dimensional ◽  
High Energy ◽  
High Energy Density ◽  
Cycle Performance ◽  
Energy Storage And Conversion ◽  
Actual Application ◽  
Charge Process

Nowadays, Li–CO2 batteries have attracted enormous interests due to their high energy density for integrated energy storage and conversion devices, superiorities of capturing and converting CO2. Nevertheless, the actual application of Li–CO2 batteries is hindered attributed to excessive overpotential and poor lifespan. In the past decades, catalysts have been employed in the Li–CO2 batteries and been demonstrated to reduce the decomposition potential of the as-formed Li2CO3 during charge process with high efficiency. However, as a representative of promising catalysts, the high costs of noble metals limit the further development, which gives rise to the exploration of catalysts with high efficiency and low cost. In this work, we prepared a K+ doped MnO2 nanowires networks with three-dimensional interconnections (3D KMO NWs) catalyst through a simple hydrothermal method. The interconnected 3D nanowires network catalysts could accelerate the Li ions diffusion, CO2 transfer and the decomposition of discharge products Li2CO3. It is found that high content of K+ doping can promote the diffusion of ions, electrons and CO2 in the MnO2 air cathode, and promote the octahedral effect of MnO6, stabilize the structure of MnO2 hosts, and improve the catalytic activity of CO2. Therefore, it shows a high total discharge capacity of 9,043 mAh g−1, a low overpotential of 1.25 V, and a longer cycle performance.

Numerical Study on Mixing of Two Fluids With Modified Tesla Structure

2009 ◽  
Author(s):  
Shakhawat Hossain ◽  
Mubashshir Ahmad Ansari ◽  
Afzal Husain ◽  
Kwang-Yong Kim
Keyword(s):  
Vortical Structure ◽  
Numerical Study ◽  
Reynolds Numbers ◽  
The Other ◽  
Channel Width ◽  
Geometrical Parameters ◽  
Fluid Stream ◽  
Mixing Performance ◽  
Two Fluids ◽  
Wide Range

In this study, a parametric investigation on mixing of two fluids in a modified Tesla microchannel, has been preformed. Modified Tesla micromixer applies both flow separation and vortices string principles to enhance the mixing. The fluid stream splits into two sub-streams and one of them mixes with the other again at the exit of the Tesla unit. Analyses of mixing and flow field have been carried out for a wide range of Reynolds number from 0.05 to 40. Mixing performance and pressure drop characteristics with two geometrical parameters, i.e, ratio of the diffuser gap to channel width (h/w) and ratio of the curved gap to the channel width (s/w), have been analyzed at six different Reynolds numbers. The vortical structure of the flow has been analyzed to explain mixing performance. The sensitivity analysis reveals that mixing is more sensitive s/w, than the h/w.

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