scholarly journals A Review on Microstructural Features and Mechanical Properties of Wheels/Rails Cladded by Laser Cladding

Micromachines ◽  
2021 ◽  
Vol 12 (2) ◽  
pp. 152
Author(s):  
Xinlin Wang ◽  
Lei Lei ◽  
Han Yu
Keyword(s):  
Mechanical Properties ◽  
Service Life ◽  
Process Optimization ◽  
Laser Cladding ◽  
Future Development ◽  
Heat Affected Zone ◽  
Small Deformation ◽  
Microstructural Characteristics ◽  
Low Input ◽  
Recent Developments

The service life of rails would be remarkably reduced owing to the increase of axle load, which can induce the occurrence of damages such as cracks, collapse, fat edges, etc. Laser cladding, which can enhance the mechanical properties of the rail by creating a coating, has received great attention in the area of the rails due to the attractive advantages such as low input heat, small heat-affected zone, and small deformation. In this paper, recent developments in the microstructural characteristics and mechanical properties of a cladded layer on the rail are reviewed. The method of process optimization for enhancing the properties of a cladded layer are discussed. Finally, the trend of future development is forecasted.

Effect of laser cladding on microstructural transformation and mechanical properties of heat affected zone of EA4T steel

2021 ◽  
Vol 11 (10) ◽  
pp. 1707-1715
Author(s):  
Wen-Jing Chen ◽  
Qun-Yan Chen ◽  
Yu Mao ◽  
Si-Cheng Tang
Keyword(s):  
Mechanical Properties ◽  
Laser Cladding ◽  
Heat Affected Zone ◽  
Lath Martensite ◽  
Sudden Change ◽  
Decisive Role ◽  
Alloying Elements ◽  
Fine Grained ◽  
Microstructural Transformation ◽  
Junction Site

In this study, laser cladding on EA4T steel was carried out. The Composition of HAZ of the EA4T steel was analyzed by OM and SEM. The effect of laser cladding on microstructural transformation of HAZ of EA4T steel was discussed. The distribution of alloying elements and the micromechanical properties of the interface were tested. The results show that the microstructures of the laser cladding heat-affected zone of the EA4T steel are mainly lath martensite. The homogenization of austenite and the dissolution of carbides near the interface are not sufficiently developed, and coarse grains are observed. In the fine-grained area of the HAZ, the microstructure is mainly composed of martensite and a small amount of sorbite with a certain orientation. In addition, among all laser cladding conditions, the highest temperature experienced in the HAZ of the EA4T steel plays a decisive role in the evolution of the microstructure and mechanical properties. A sudden change in alloying elements occurs at the junction site, and the grain orientation is clearly found. Moreover, the shear strength of the HAZ increases, whereas the degree of packing decreases.

scholarly journals Influence of Post Weld Heat Treatment on the Grain Size, and Mechanical Properties of the Alloy-800H Rotary Friction Weld Joints

Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4366
Author(s):  
Saqib Anwar ◽  
Ateekh Ur Rehman ◽  
Yusuf Usmani ◽  
Ali M. Al-Samhan
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Grain Size ◽  
Heat Affected Zone ◽  
Tensile Testing ◽  
Weld Zone ◽  
Alloy 800H ◽  
Weld Joints ◽  
Heat Treated ◽  
Friction Weld

This study evaluated the microstructure, grain size, and mechanical properties of the alloy 800H rotary friction welds in as-welded and post-weld heat-treated conditions. The standards for the alloy 800H not only specify the composition and mechanical properties but also the minimum grain sizes. This is because these alloys are mostly used in creep resisting applications. The dynamic recrystallization of the highly strained and plasticized material during friction welding resulted in the fine grain structure (20 ± 2 µm) in the weld zone. However, a small increase in grain size was observed in the heat-affected zone of the weldment with a slight decrease in hardness compared to the base metal. Post-weld solution heat treatment (PWHT) of the friction weld joints increased the grain size (42 ± 4 µm) in the weld zone. Both as-welded and post-weld solution heat-treated friction weld joints failed in the heat-affected zone during the room temperature tensile testing and showed a lower yield strength and ultimate tensile strength than the base metal. A fracture analysis of the failed tensile samples revealed ductile fracture features. However, in high-temperature tensile testing, post-weld solution heat-treated joints exhibited superior elongation and strength compared to the as-welded joints due to the increase in the grain size of the weld metal. It was demonstrated in this study that the minimum grain size requirement of the alloy 800H friction weld joints could be successfully met by PWHT with improved strength and elongation, especially at high temperatures.

Microstructure and local strains in GH3535 alloy heat affected zone and their influence on the mechanical properties

2017 ◽  
Vol 699 ◽  
pp. 48-54 ◽  
Author(s):  
Shuangjian Chen ◽  
D.K.L. Tsang ◽  
Li Jiang ◽  
Kun Yu ◽  
Chaowen Li ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Affected Zone ◽  
Local Strains ◽  
Alloy Heat

scholarly journals Microstructure and Mechanical Properties of Heat-Affected Zone of Repeated Welding AISI 304N Austenitic Stainless Steel by Gleeble Simulator

Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 773
Author(s):  
Y.H. Guo ◽  
Li Lin ◽  
Donghui Zhang ◽  
Lili Liu ◽  
M.K. Lei
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Impact Energy ◽  
Heat Affected Zone ◽  
Ferrite Content ◽  
Equipment Safety ◽  
Microstructure And Mechanical Properties ◽  
Δ Ferrite ◽  
The Impact

Heat-affected zone (HAZ) of welding joints critical to the equipment safety service are commonly repeatedly welded in industries. Thus, the effects of repeated welding up to six times on the microstructure and mechanical properties of HAZ for AISI 304N austenitic stainless steel specimens were investigated by a Gleeble simulator. The temperature field of HAZ was measured by in situ thermocouples. The as-welded and one to five times repeated welding were assigned as-welded (AW) and repeated welding 1–5 times (RW1–RW5), respectively. The austenitic matrices with the δ-ferrite were observed in all specimens by the metallography. The δ-ferrite content was also determined using magnetic and metallography methods. The δ-ferrite had a lathy structure with a content of 0.69–3.13 vol.%. The austenitic grains were equiaxial with an average size of 41.4–47.3 μm. The ultimate tensile strength (UTS) and yield strength (YS) mainly depended on the δ-ferrite content; otherwise, the impact energy mainly depended on both the austenitic grain size and the δ-ferrite content. The UTS of the RW1–RW3 specimens was above 550 MPa following the American Society of Mechanical Engineers (ASME) standard. The impact energy of all specimens was higher than that in ASME standard at about 56 J. The repeated welding up to three times could still meet the requirements for strength and toughness of welding specifications.

Development Of High-Strength Aluminum-Based Alloys By Synthesis Of New Multicomponent Quasicrystals

1998 ◽  
Vol 553 ◽  
Author(s):  
A. Inoue ◽  
H. M. Kimura
Keyword(s):  
Mechanical Properties ◽  
Powder Metallurgy ◽  
Rapid Solidification ◽  
Future Development ◽  
High Strength ◽  
Supercooled Liquid ◽  
Engineering Properties ◽  
Atomic Configuration ◽  
Lanthanide Metal ◽  
Bulk Alloys

AbstractBy the control of composition, clustered atomic configuration and stability of the supercooled liquid in the rapid solidification and powder metallurgy processes, high-strength Al-based bulk alloys containing nanoscale nonperiodic phases were produced in AI-Ln-LTM, AI-ETM-LTM and Al-(V, Cr, Mn)-LTM (Ln=lanthanide metal, LTM=VII and VIII group metals, ETM=IV to VI group metals) alloys containing high Al contents of 92 to 95 at%. The nonperiodic phases are composed of amorphous or icosahedral (I) phase. In particular, the Al-based bulk alloys consisting of nanoscale I particles surrounded by Al phase exhibit much better mechanical properties as compared with commercial Al base alloys. The success of producing the Al-based alloys with good engineering properties by use of I phase is important for future development of I-based alloys as practical materials.

scholarly journals Microstructural Characteristics and Mechanical Properties of Friction Stir Spot Welded 2A12-T4 Aluminum Alloy

2013 ◽  
Vol 2013 ◽  
pp. 1-10 ◽  
Author(s):  
Huijie Liu ◽  
Yunqiang Zhao ◽  
Xingye Su ◽  
Lilong Yu ◽  
Juncai Hou
Keyword(s):  
Mechanical Properties ◽  
Aluminum Alloy ◽  
Fracture Mode ◽  
Heat Input ◽  
Tensile Shear ◽  
Microstructural Characteristics ◽  
Friction Stir ◽  
Welding Heat Input ◽  
Mixed Fracture ◽  
Spot Welded

2A12-T4 aluminum alloy was friction stir spot welded, and the microstructural characteristics and mechanical properties of the joints were investigated. A softened microstructural region existed in the joint, and it consisted of stir zone (SZ), thermal mechanically affected zone (TMAZ), and heat affected zone (HAZ). The minimum hardness was located in TMAZ, and the average hardness value in SZ can be improved by appropriately increasing welding heat input. The area of complete bonding region at the interface increased with increasing welding heat input because more interface metals were mixed. In a certain range of FSSW parameters, the tensile shear failure load of the joint increased with increasing rotation speed, but it decreased with increasing plunge rate or decreasing shoulder plunging depth. Two kinds of failure modes, that is, shear fracture mode and tensile-shear mixed fracture mode, can be observed in the tensile shear tests, and the joint that failed in the tensile-shear mixed fracture mode possessed a high carrying capability.

Preparation Techniques and Property Evaluations of Highly Air Permeable Needle-Punched Geotextiles

2015 ◽  
Vol 749 ◽  
pp. 278-281
Author(s):  
Jia Horng Lin ◽  
Jing Chzi Hsieh ◽  
Jin Mao Chen ◽  
Wen Hao Hsing ◽  
Hsueh Jen Tan ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Service Life ◽  
Mechanical Strength ◽  
Pore Structure ◽  
Test Results ◽  
Needle Punching ◽  
Pet Fibers ◽  
Environmental Requirements ◽  
Preparation Techniques

Geotextiles are made of polymers, and their conjunction with different processes and materials can provide geotextiles with desirable characteristics and functions, such as filtration, separation, and drainage, and thereby meets the environmental requirements. Chemical resistant and mechanical strong polymers, including polyester (PET) and polypropylene (PP), are thus used to prolong the service life of the products made by such materials. This study proposes highly air permeable geotextiles that are made with different thicknesses and various needle punching speeds, and the influences of these two variables over the pore structure and mechanical properties are then examined. PET fibers, PP fibers, and recycled Kevlar fibers are blended, followed by being needle punched with differing spaces and speeds to form geotextiles with various thicknesses and porosities. The textiles are then evaluated for their mechanical strength and porosity. The test results show that a thickness of 4.5 cm and 1.5 cm demonstrate an influence on the tensile strength of the geotextiles, which is ascribed to the webs that are incompletely needle punched. However, the excessive needle punching speed corresponding to a thickness of 0.2 cm results in a decrease in tensile strength, but there is also an increase in the porosity of the geotextiles.

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