scholarly journals Stable and Durable Conductive Superhydrophobic Coatings Prepared by Double-Layer Spray Coating Method

Nanomaterials ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 1506
Author(s):  
Xiang Liu ◽  
Kai Chen ◽  
Dekun Zhang ◽  
Zhiguang Guo

Herein, a low cost, durable, and stable conductive superhydrophobic composite coating (CSC coating) was fabricated on a Q345 steel surface by simple double-layer spray coating. The water contact angle (WCA) of the CSC coating was 160° and the sliding angle (SA) was 3°. In addition to its excellent conductivity (3.10 × 103 Ω), the fabricated composite coating had good durability and wear resistance. After 10 sand-washing cycles, the CSC coating surface still exhibited stable superhydrophobicity (149° WCA, 9.5° SA). At 200 g pressure, the surface of the optimized CSC coating still maintained fine superhydrophobicity (150° WCA, 9.2° SA) and conductivity (1.86 × 104 Ω) after 10 abrasion cycles. In addition, it also exhibited fine adhesion (0.307 MPa) between the composite coating and the substrate. This functional superhydrophobic surface can be applied in specialty fields with harsh conditions such as coal mining and petrochemical activities. This new coating may also expand the application fields of superhydrophobic surfaces and have broad practical application prospects.

Author(s):  
Xinyu Tan ◽  
Zhengtao Huang ◽  
Lihua Jiang ◽  
Ting Xiao ◽  
Yunkuan Wang ◽  
...  

AbstractSuperhydrophobic coatings have been regarded as potential promising solutions to many problems, e.g., ice accumulation in the winter seasons. To be practically useful and economically attractive, it is necessary to fabricate such coatings using facile methods, i.e., with minimal steps and low cost. In this work, a polyvinylidene fluoride (PVDF)/SiO2 coating is successfully prepared with a simple dip coating method. It shows impressive superhydrophobic properties with a large water contact angle (WCA) of 159° and a small sliding angle (SA) of less than 3°. Meanwhile, its superhydrophobic properties are robust in a large temperature range of – 30 to 350 °C and in various environments. Moreover, it shows remarkable anti-icing properties by delaying the freezing time (4 times) and reducing (40%) the adhesion of the ice on the substrate. Therefore, this work has displayed a promising approach for fabricating superhydrophobic coatings towards anti-icing applications.


2016 ◽  
Vol 2016 ◽  
pp. 1-8 ◽  
Author(s):  
F. Madidi ◽  
G. Momen ◽  
M. Farzaneh

A convenient and low-cost approach for the elaboration of a stable superhydrophobic coating is reported, involving the use of TiO2nanoparticles via the spray coating method. This method can be used for preparing self-cleaning superhydrophobic coatings on large areas for different kinds of substrates. The synergistic effect of the micro/nanobinary scale roughness was produced by a multilayer RTV SR/TiO2composite. The influence of the nanofiller concentration in a specific frequency range (40 Hz to 2 MHz) on the dielectric behavior was analyzed as well. It was found that the real relative permittivity (εr′) increases as the nanofiller concentration increases. Superhydrophobic behavior is analyzed by contact angle measurements, scanning electron microscopy (SEM), and profilometer. The stability of the developed coating also has been evaluated in terms of immersion in various aqueous solutions, heating, adhesion, and exposure to UV irradiation, and the results showed good stability against these factors. The coating retained its superhydrophobicity after several days of immersion in solutions of different pH levels (2, 4, 6, and 12) and different conductivities. In addition, they also exhibited exceptional stability against UV radiation and heating, as well as good mechanical stability.


2021 ◽  
Author(s):  
Jeyasubramanian Kadarkaraithangam ◽  
Thangaiyanadar Suyambulingam Gokul Raja ◽  
Silambuselvan Parani Bramma Nayagi ◽  
Karthikeyan Krishnamoorthy

This chapter describes the results of developing superhydrophobic coatings using porous ZnO nanostructures impregnated metal stearates and their applications. The porous ZnO nanostructures with a surface area of 9.7 m2/g and pores in the range from 200 to 400 nm have been prepared via precipitation cum calcination route. The superhydrophobic coatings comprising ZnO/metal stearate film have been deposited using a spray coating method. The developed superhydrophobic films possess a water contact angle of 161° that can be explained using the Cassie-Baxter model. The prepared films exhibited excellent floating properties and high load-bearing characteristics over a prolonged time. Additionally, the self-cleaning properties of the developed superhydrophobic films towards dust removal and self-cleaning urinary coatings are also demonstrated. This chapter collectively presented the novel applications of superhydrophobic coating in the development of biomedical coatings and applications in water surveillance and underwater robotics.


2017 ◽  
Vol 2017 ◽  
pp. 1-14 ◽  
Author(s):  
Veromee Kalpana Wimalasiri ◽  
Helapiyumi Uthpala Weerathunga ◽  
Nilwala Kottegoda ◽  
Veranja Karunaratne

Silica based nonfluorinated superhydrophobic coatings for natural rubber surfaces have been developed. The coating was synthesized using nanosilica dispersion and a polychloroprene type binder as a compatibilizer. This nanocoating of silica was applied on to the surface of finished natural rubber gloves, by spray coating or dipped coating methods. The nanocoating demonstrates a water contact angle of more than 150° and sliding angle of 7°. The morphological features of the coating have been studied using scanning electron microscopy and atomic force microscopy while Fourier transform infrared spectroscopy was used to understand the nature of surface functional groups. Both imaging techniques provided evidence for the presence of nanosized particles in the coating. Coated gloves demonstrated comparable mechanical properties and significantly better alcohol resistivity when compared to those of the uncoated gloves.


2020 ◽  
Vol 17 (3) ◽  
pp. 421-435
Author(s):  
Xiang Liu ◽  
Dekun Zhang ◽  
Zhiguang Guo

AbstractResearch on antistatic superhydrophobic surfaces has attracted widespread attention in some fields. However, in the application of superhydrophobic materials, fabricating stable and practical superhydrophobic surfaces through facile and low-cost approaches still faces considerable challenges. Herein, a polyphenylene sulfide (PPS)-based antistatic superhydrophobic composite coating with a high water contact angle (166°) and a low sliding angle (2°) was fabricated on a Q345 steel surface through a simple spray-coating method without any modifier. Furthermore, the as-prepared superhydrophobic coating also displayed excellent superhydrophobicity for water droplets at different pH values, as well as self-cleaning, anti-fouling and anti-icing properties. Importantly, the superhydrophobic coating still exhibited superhydrophobicity after calcination at 350 °C for 1 h, indicating its outstanding thermal stability. Excellent antistatic and anticorrosion properties were obtained on the prepared coating surface, which allows the coating to be applied under harsh conditions. Benefiting from the above characteristics, compared with the commercial coating, the as-obtained antistatic superhydrophobic coating may be applied more widely in related fields.


2018 ◽  
Vol 2018 ◽  
pp. 1-11 ◽  
Author(s):  
Norfatehah Basiron ◽  
Srimala Sreekantan ◽  
Khairul Arifah Saharudin ◽  
Zainal Arifin Ahmad ◽  
Vignesh Kumaravel

In this present work, a superhydrophobic glass surface comprising zinc oxide nanotriangles (ZnO-nt) and nontoxic silylating agent was developed via a cost-effective spray-coating technology. ZnO-nt was synthesized by a hydrothermal method. Poly(dimethylsiloxane) (PDMS) and dimethyldiethoxysilane (DMDEOS) were used as nontoxic (nonfluoro) silylating agents. The morphology and crystallinity of ZnO-nt were studied using X-ray diffraction (XRD) and transmission electron microscopy (TEM) techniques. ZnO-nt with polymeric silane (PDMS) exhibited maximum wettability as compared to nonpolymeric silane (DMDEOS). The water contact angle (WCA), sliding angle (SA), and surface roughness of ZnO-nt/PDMS-coated glass substrate under UV treatment were 165 ± 1°, 3 ± 1°, and 791 nm, respectively. The WCA of ZnO-nt/PDMS was higher (165°) than that of commercial ZnO/PDMS (ZnO-C/PDMS). ZnO-nt/PDMS was strongly attached to the glass substrate with good stability and adhesion. The reasons for improved hydrophobicity, adhesion, and mechanism of hierarchical microstructure formation on the glass substrate were explained in detail. PDMS was attached to the glass substrate via hydrogen bonds from solvated zinc acetate.


2014 ◽  
Vol 938 ◽  
pp. 199-203 ◽  
Author(s):  
G. Prasad ◽  
Arun Anand Prabu

Multi-walled carbon nanotubes (MWCNTs)-Polyvinylidene fluoride (PVDF) superhydrophobic coatings were prepared by a facile phase separation and spray coating method. The effect of phase separation and stirring on wettability has been studied. A transformation of hydrophobic to super-hydrophobic state is achieved with increasing CNT content. In the absence of CNTs, the neat PVDF coatings exhibited water contact angle (WCA) of 105o. A gradual increase in WCA is observed with increasing addition of CNTs, and reaches to super-hydrophobic state (WCA > 150o) for CNT content of 33%. FTIR studies revealed a stronger interaction between PVDF and CNT with increasing stirring time. FESEM images and EDAX data show uniform morphology and higher fluorine content, respectively for samples stirred for longer time when compared to shorter stirring time, and the results are discussed in detail.


Coatings ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 493
Author(s):  
Michele Ferrari ◽  
Paolo Piccardo ◽  
Justine Vernet ◽  
Francesca Cirisano

One of the most important factors determining a significant reduction in optical devices’ efficiency is the accumulation of soiling substances such as dust, which, especially in solar power plants, implies higher costs and materials ageing. The use of superhydrophobic (SH) coatings, water contact angle (CA) greater than 150°, represents a suitable solution to improve the self-cleaning action while at the same time providing high transmittance for energy conversion. A mixed organic–inorganic SH coating with surface roughness below 100 nm was prepared by an easily scalable spray method and employed, allowing us to modulate the covered area and transparency. The coating has been also investigated while simulating pollution agents like acid rain, harsh environments, and the impact of continuous water droplets and dust particles with different physicochemical properties. The spray coating method allows us to obtain a modulated SH and self-cleaning surface showing CA > 170°, high transmittance in UV-Vis range and the ability to completely restore its initial properties in terms of wettability and transmittance after durability and soiling tests.


2021 ◽  
Vol 13 (15) ◽  
pp. 8244
Author(s):  
Francesca Cirisano ◽  
Michele Ferrari

Highly hydrophobic and superhydrophobic materials obtained from recycled polymers represent an interesting challenge to recycle and reuse advanced performance materials after their first life. In this article, we present a simple and low-cost method to fabricate a superhydrophobic surface by employing polytetrafluoroethylene (PTFE) powder in polystyrene (PS) dispersion. With respect to the literature, the superhydrophobic surface (SHS) was prepared by utilizing a spray- coating technique at room temperature, a glass substrate without any further modification or thermal treatment, and which can be applied onto a large area and on to any type of material with some degree of fine control over the wettability properties. The prepared surface showed superhydrophobic behavior with a water contact angle (CA) of 170°; furthermore, the coating was characterized with different techniques, such as a 3D confocal profilometer, to measure the average roughness of the coating, and scanning electron microscopy (SEM) to characterize the surface morphology. In addition, the durability of SH coating was investigated by a long-water impact test (raining test), thermal treatment at high temperature, an abrasion test, and in acidic and alkaline environments. The present study may suggest an easy and scalable method to produce SHS PS/PTFE films that may find implementation in various fields.


BioResources ◽  
2021 ◽  
Vol 16 (3) ◽  
pp. 5794-5805
Author(s):  
Yating Wang ◽  
Xiaochun Chen ◽  
Yaqi Liang ◽  
Chenghua Yu

Despite previous efforts, the fabrication of superhydrophobic substrate via an environment friendly and easy approach remains a great challenge. In this study, a low cost, simple, and green procedure was developed to prepare a superhydrophobic paper surface that is acceptable for the papermaking industry. First, a wax mixture (beeswax & carnauba wax) was emulsified and coated on the filter paper surface. Then, the coated paper was annealed at different temperatures. The further heat-treatment-rendered wax-coated paper hydrophobic or superhydrophobic because submicrometer or micrometer wax structures were present on the paper surface. The water contact angle of the annealed filter paper sample reached 151.5° at 60 °C, and the sliding angle was under 10°. Further, the relationship between surface composition and the hydrophobic properties of the coated paper samples was discussed. The obtained paper samples showed great potential in water/oil separation, as they had an efficiency over 99%. This work proposed a new simple and mild approach to fabricate superhydrophobic filter papers and explored the hydrophobicity and water/oil separation properties.


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