scholarly journals Micromechanics of Stress-Softening and Hysteresis of Filler Reinforced Elastomers with Applications to Thermo-Oxidative Aging

Polymers ◽  
2020 ◽  
Vol 12 (6) ◽  
pp. 1350 ◽  
Author(s):  
Jan Plagge ◽  
Manfred Klüppel

A micromechanical concept of filler-induced stress-softening and hysteresis is established that describes the complex quasi-static deformation behavior of filler reinforced rubbers upon repeated stretching with increasing amplitude. It is based on a non-affine tube model of rubber elasticity and a distinct deformation and fracture mechanics of filler clusters in the stress field of the rubber matrix. For the description of the clusters we refer to a three-dimensional generalization of the Kantor–Webman model of flexible chain aggregates with distinct bending–twisting and tension deformation of bonds. The bending–twisting deformation dominates the elasticity of filler clusters in elastomers while the tension deformation is assumed to be mainly responsible for fracture. The cluster mechanics is described in detail in the theoretical section, whereby two different fracture criteria of filler–filler bonds are considered, denoted “monodisperse” and “hierarchical” bond fracture mechanism. Both concepts are compared in the experimental section, where stress–strain cycles of a series of ethylene–propylene–diene rubber (EPDM) composites with various thermo-oxidative aging histories are evaluated. It is found that the “hierarchical” bond fracture mechanism delivers better fits and more stable fitting parameters, though the evolution of fitting parameters with aging time is similar for both models. From the adaptations it is concluded that the crosslinking density remains almost constant, indicating that the sulfur bridges in EPDM networks are mono-sulfidic, and hence, quite stable—even at 130 °C aging temperature. The hardening of the composites with increasing aging time is mainly attributed to the relaxation of filler–filler bonds, which results in an increased stiffness and strength of the bonds. Finally, a frame-independent simplified version of the stress-softening model is proposed that allows for an easy implementation into numerical codes for fast FEM simulations

Author(s):  
Cagkan Yildiz ◽  
Tamer M. Wasfy ◽  
Hatem M. Wasfy ◽  
Jeanne M. Peters

In order to accurately predict the fatigue life and wear life of a belt, the various stresses that the belt is subjected to and the belt slip over the pulleys must be accurately calculated. In this paper, the effect of material and geometric parameters on the steady-state stresses (including normal, tangential and axial stresses), average belt slip for a flat belt, and belt-drive energy efficiency is studied using a high-fidelity flexible multibody dynamics model of the belt-drive. The belt’s rubber matrix is modeled using three-dimensional brick elements and the belt’s reinforcements are modeled using one dimensional truss elements. Friction between the belt and the pulleys is modeled using an asperity-based Coulomb friction model. The pulleys are modeled as cylindrical rigid bodies. The equations of motion are integrated using a time-accurate explicit solution procedure. The material parameters studied are the belt-pulley friction coefficient and the belt axial stiffness and damping. The geometric parameters studied are the belt thickness and the pulleys’ centers distance.


Polymers ◽  
2020 ◽  
Vol 12 (2) ◽  
pp. 403 ◽  
Author(s):  
Yongqiang Du ◽  
Jian Zheng ◽  
Guibo Yu

Hydroxyl terminated polybutadiene (HTPB) coating is widely used in a solid rocket motor, but an aging phenomenon exists during long-term storage, which causes irreversible damage to the performance of this HTPB coating. In order to study the effect of aging on the dynamic mechanical properties of the HTPB coating, the thermally-accelerated aging test was carried out. The variation of maximum elongation and crosslinking density with aging time was obtained, and a good linear relationship between maximum elongation and crosslinking density was found by correlation analysis. The changing regularity of dynamic mechanical properties with aging time was analyzed. It was found that with the increase of aging time, Tg of HTPB coating increased, Tα, tan β and tan α decreased, and the functional relationships between the loss factor parameters and crosslinking density were constructed. The storage modulus and loss modulus of HTPB coating increased with the increase of aging time, and decreased with the increase of pre-strain. The aging enhanced the Payne effect of HTPB coating, while the pre-strain had a weakening effect. In view of the Payne effect of HTPB coating, the crosslinking density was introduced into Kraus model as aging evaluation parameter, and the crosslinking density modified models with and without pre-strain were established. The proposed models can effectively solve the problem that the Kraus model has a poor fitting effect under the condition of small strain (generally less than 1%) and on the loss modulus, which have improved the correlations between the fitting results and the test results.


Author(s):  
Tamer M. Wasfy ◽  
Hatem M. Wasfy

Abstract Belt-drives are used to transmit power between rotational machine elements in many mechanical systems such as industrial machines, home appliances, and internal combustion engines. The belt cross-section typically consists of axially stiff tension cords (made of steel or polyester strands) embedded in a rubber matrix. The rubber matrix provides the friction interface between the belt and the pulleys through which mechanical torque is transmitted. In this paper, the effect of the rubber’s Young’s modulus and Poisson’s ratio on the steady-state belt normal, tangential and axial stresses, average belt slip, and belt-drive energy efficiency is studied using a high-fidelity flexible multibody dynamics model of a flat belt-drive. The belt’s rubber matrix is modeled using three-dimensional brick elements and the belt’s cords are modeled using one dimensional truss elements. Friction between the belt and the pulleys is modeled using an asperity-based Coulomb friction model. The pulleys are modeled as rigid bodies with a cylindrical contact surface. The equations of motion are integrated using a time-accurate explicit solution procedure.


2013 ◽  
Vol 25 (13) ◽  
pp. 7221-7224 ◽  
Author(s):  
Binbin Li ◽  
Jianxun Zhu ◽  
Zhaofeng Chen ◽  
Yun Jiang ◽  
Fangtian Hu

2011 ◽  
Vol 137 ◽  
pp. 1-6
Author(s):  
Qing Li ◽  
Xiao Xiang Yang

In this paper, the micromechanical finite element method based on Representative Volume Element has been applied to study and analyze the macro mechanical properties of the carbon black filled rubber composites by using two-dimensional plane stress simulations and three-dimensional axisymmetric simulations under uniaxial compression respectively. The dependence of the macroscopic stress-strain behavior and the effective elastic modulus of the composites, on particle shape, particle area/volume fraction and particle stiffness has been investigated and discussed. Additionally, the simulation results of the two-dimensional plane stress model and the three-dimensional axisymmetric model are evaluated and compared with the experimental data, which shows that the two-dimensional plane stress simulations generate poor predictions on the mechanical behavior of the carbon black particle reinforced rubber composites, while the three-dimensional axisymmetric simulations appear to give a better prediction.


2010 ◽  
Vol 152-153 ◽  
pp. 829-833 ◽  
Author(s):  
Xin Ying Lv ◽  
Rong Guo Wang ◽  
Wen Bo Liu ◽  
Long Jiang

Bis-maleimide (BMI) resins are widely applied in carbon fiber reinforced polymer composites in aerospace fields, for their excellent thermal and mechanical properties. The effects of thermo-oxidative aging on mechanical properties of carbon fiber reinforced BMI composites were investigated by SEM with the combination of flexural strength test and inter-laminar shear strength (ILSS) test. The results indicated that the thermal-oxidative aging had some effects on mechanical properties of carbon fiber/BMI composites; however the testing temperature or service temperature had much more effects than aging time. With aging time increased, the flexural strength at 150 oC and the ILSS at 25 oC slightly increased, while the ILSS at 150 oC decreased gradually. Both test results of mechanical properties and fracture models of damaged flexural specimens by SEM indicated that the matrix resin in the composites showed some viscoelastic behaviors that resulted in the remarkable dependence of mechanical properties of the composites on temperature. Therefore, the carbon fiber reinforced BMI composites had lower flexural strength and ILSS at 150 oC than that at 25 oC.


2020 ◽  
Author(s):  
Shabnam Konica ◽  
Trisha Sain

High temperature oxidation in polymers is a complex phenomenon, driven by the coupled diffusion-reaction process, causing changes in the amorphous network structure and resulting in property degradation. Prolonged oxidation in polymers results in the formation of a coarse, oxide layer on the outer surface and induces spontaneous cracking inside the material. In this paper, we present a chemical reaction-driven evolving network theory coupled with phase-field fracture to describe the effect of oxidation in polymers across different length scales. The theory considers the coupling between oxygen diffusion, chemical reactions, large deformation of polymers, and phase-field fracture in a thermodynamically consistent way. Guided by the statistical mechanics, the network theory has been introduced to model the reaction induced chain scissions and crosslinking events causing significant changes in the three-dimensional network structure. Further, these microscale events have been considered as the reason behind macroscopic mechanical property degradation, namely oxidative embrittlement. Finally the network theory is coupled with a phase-field fracture model to capture the macroscale damage and fracture in the polymer under stress-coupled oxidation conditions. We derive the specific constitutive forms for all the physical-chemical processes based on the thermodynamic inequality conditions, and numerically implement the theory in finite elements by writing ABAQUS user-defined element (UEL) subroutine. To present the model's capability, numerical examples with standard fracture geometries have been studied. The simulation results have demonstrated the model's capability of predicting the effect of oxidative aging on the polymer's response.


Author(s):  
Vahid Morovati ◽  
Mohammad Ali Saadat ◽  
Roozbeh Dargazany

Abstract Double network (DN) gels are three-dimensional polymer matrices formed by interpenetrating networks. In contrast to the conventional single-network gels, DN gels have significant toughness, which makes them a promising material for different biomedical and biological applications. However, DN gels show complicated inelastic behavior including the Mullins effect and necking instability. Despite extensive efforts on modelling different aspects of the damage process in gels, the micro-mechanical modelling of the mechanisms that lead to necking in DN gels remains to be a challenging task. Here, a constitutive model is proposed to understand and describe the mechanical behavior of DN gels based on statistical micro-mechanics of interpenetrating polymer networks. DN gels behavior is divided into three parts including pre-necking, necking, and hardening. The first network is dominant in the response of the gel in the pre-necking stage. The breakage of the first network to smaller network fractions (clusters) induces the stress softening observed in this stage. The interaction of both networks and the second network are also considered as main contributors to the response of gel in necking and hardening stages, respectively. The contribution of clusters decreases during the necking as the second network starts hardening. The numerical results of the proposed model are validated and compared by uni-axial cyclic tensile experimental data of DN gels.


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