scholarly journals Fire-Safe Polymer Composites: Flame-Retardant Effect of Nanofillers

Polymers ◽  
2021 ◽  
Vol 13 (4) ◽  
pp. 540
Author(s):  
Yukyung Kim ◽  
Sanghyuck Lee ◽  
Hyeonseok Yoon

Currently, polymers are competing with metals and ceramics to realize various material characteristics, including mechanical and electrical properties. However, most polymers consist of organic matter, making them vulnerable to flames and high-temperature conditions. In addition, the combustion of polymers consisting of different types of organic matter results in various gaseous hazards. Therefore, to minimize the fire damage, there has been a significant demand for developing polymers that are fire resistant or flame retardant. From this viewpoint, it is crucial to design and synthesize thermally stable polymers that are less likely to decompose into combustible gaseous species under high-temperature conditions. Flame retardants can also be introduced to further reinforce the fire performance of polymers. In this review, the combustion process of organic matter, types of flame retardants, and common flammability testing methods are reviewed. Furthermore, the latest research trends in the use of versatile nanofillers to enhance the fire performance of polymeric materials are discussed with an emphasis on their underlying action, advantages, and disadvantages.

Materials ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5253
Author(s):  
Anna Sienkiewicz ◽  
Piotr Czub

Due to the thermal and fire sensitivity of polymer bio-composite materials, especially in the case of plant-based fillers applied for them, next to intensive research on the better mechanical performance of composites, it is extremely important to improve their reaction to fire. This is necessary due to the current widespread practical use of bio-based composites. The first part of this work relates to an overview of the most commonly used techniques and different approaches towards the increasing the fire resistance of petrochemical-based polymeric materials. The next few sections present commonly used methods of reducing the flammability of polymers and characterize the most frequently used compounds. It is highlighted that despite adverse health effects in animals and humans, some of mentioned fire retardants (such as halogenated organic derivatives e.g., hexabromocyclododecane, polybrominated diphenyl ether) are unfortunately also still in use, even for bio-composite materials. The most recent studies related to the development of the flame retardation of polymeric materials are then summarized. Particular attention is paid to the issue of flame retardation of bio-based polymer composites and the specifics of reducing the flammability of these materials. Strategies for retarding composites are discussed on examples of particular bio-polymers (such as: polylactide, polyhydroxyalkanoates or polyamide-11), as well as polymers obtained on the basis of natural raw materials (e.g., bio-based polyurethanes or bio-based epoxies). The advantages and disadvantages of these strategies, as well as the flame retardants used in them, are highlighted.


2021 ◽  
Vol 8 ◽  
Author(s):  
Chuanhua Gao ◽  
Siqi Huo ◽  
Zhenhu Cao

It has been significant yet challenging to recycle and reuse different kinds of wastes because of their mass production within society. Many efforts have been conducted to reuse wastes in different fields. Interestingly, some wastes have been employed to replace traditional petroleum-based flame retardants for polymeric materials. This review focuses on the recent development of waste flame retardants and their impacts on thermal stability, flame retardancy, and smoke suppression of polymers, followed by representative flame-retardant mechanisms. Finally, the key challenges associated with waste flame retardants are presented, and some future perspectives are proposed.


Author(s):  
S. D. Varfoloveev ◽  
S. M. Lomakin ◽  
P. A. Sakharov ◽  
A. V. Khvatov

This paper discusses the prospective flame retardant systems for polymeric materials, while considering the environmental issues they create. Polymer nanocomposites with carbon nano-additives and layered silicates are presented as a new type of flame retardant system which exhibits a synergistic effect flame retardancy for traditional polymer thermoplasts. Particular attention is paid to the novel intumescent flame retardants based on the oxidized renewable raw materials, which can be successfully used in the manufacture of multi-purpose timber construction and polymer materials.


2012 ◽  
Vol 15 (3) ◽  
pp. 73-79
Author(s):  
Quy Thi Dong Hoang ◽  
Cuong Ngoc Hoang ◽  
Anh Huynh Tram Pham ◽  
Vien Tri Thiem ◽  
Huong Ngoc Nhu Nguyen ◽  
...  

In order to improve fire performance of polymeric materials, phosphorus flame retardants (FRs) were studied in an attempt to obtain UL-94 ratings for materials based on unsaturated polyester. The fire behaviors and thermal stability properties were evaluated using UL-94 vertical test and thermogravimetric analysis (TGA). The UL-94 test results show that V-1 rating is achieved. TGA and UL-94 results concluded that phosphorus FRs employed in this study works on both vapor phase and condensed phase, but the vapour phase is dominant mode of action. These suggested that the addition of FRs probably does affect on the char layer formed during combustion behavior and increase the flame retardant properties in the case of condensed phase mode of action. The efficiency of flame retardant of phosphorus also highly depends upon the phosphorus moieties generated during the decomposition which further converted to radical capturing species, and consequently quenching the flame in the case of gas phase mode of action. These FRs can be promising candidates that replace the halogen-based.


Materials ◽  
2021 ◽  
Vol 14 (24) ◽  
pp. 7901
Author(s):  
Adriana Dowbysz ◽  
Mariola Samsonowicz ◽  
Bożena Kukfisz

This paper presents a review of flame retardants used for glass/polyester laminates. It concerns flame retardants withdrawn from use such as compounds containing halogen atoms and flame retardants currently used in the industry, such as inorganic hydroxides, phosphorus and nitrogen-containing compounds, antimony, and boron compounds, as well as tin–zinc compounds. Attention is also drawn to the use of nanoclays and the production of nanocomposites, intumescent flame retardant systems, and mats, as well as polyhedral oligomeric silsesquioxanes. The paper discusses the action mechanism of particular flame retardants and presents their advantages and disadvantages.


Author(s):  
Pham Thi Thuy Linh ◽  
Hoang Thi Dong Quy

In order to improve fire performance of thermoplastic polyurethane (TPU) material, halogen-free flame retardants (triphenylphosphate- TPP and diamonium hydrogen phosphate-DAP) were studied in an attempt to obtain UL-94V ratings. The fire behaviors and thermal stability properties were evaluated using UL-94 vertical test and thermogravimetric analysis (TGA). The UL- 94V results showed that V-0 ratings were achieved at 5 wt% of DAP or 7.5 wt% loading of TPP. The incorporation of these flame retardant (FR) increases the flame retardant properties as well as the amounts of charred residues protecting the mixture from further degradation. This assertion could be accepted when observing that the char residual of TPU/DAP mixture at 500–600oC was much higher than that of neat TPU. The char layer limited the amount of fuel available and insulate the underlying composite material from the flame and, thus, make further degradation more difficult. The mechanism of flame retardants was also discussed in this study.


2021 ◽  
Vol 18 (2) ◽  
pp. 76-80
Author(s):  
Yu.A. Amelkovich ◽  

The disadvantage of polymeric materials, including epoxy resins, is their increased fire hazard. Reducing the flammability of polymeric materials is a serious problem that needs to be addressed. One of the ways to reduce the flammability of polymers is the introduction of special additives into the polymer matrix with flame retarding properties, which leads to a change in the nature of the processes occurring during the combustion of the polymer, or to blocking the combustion process with non-combustible or inhibiting substances. In this work, aluminum trihydroxide, melamine polyphosphate, and melamine poly(magnesium phosphate) were used as flame retardants to enhance the flame-resistant properties of epoxy resin. The filler loading in the epoxy composites was 10 wt. %. The experimental studies have been carried out to determine the ignition temperature of the produced epoxy composites. The data obtained were compared with the ignition temperature of a control sample of epoxy resin without filler. The results indicated that the incorporation of all the flame retardants studied resulted in an increase in the ignition temperature. The ignition temperature of the samples filled with melamine polyphosphate and melamine poly(magnesium phosphate) increased by 28 and 11 °C, respectively. However, the best result was obtained for a sample filled with aluminum trihydroxide: the ignition temperature of this sample was 40 °C higher than that of the unfilled epoxy resin.


2019 ◽  
Vol 11 (1) ◽  
pp. 1-8
Author(s):  
Alica Bartošová ◽  
Maroš Soldán ◽  
Maroš Sirotiak ◽  
Michaela Prachová

Nowadays flame-retardant chemicals are mandatory in many products worldwide, flame-retardant chemicals are mandatory in many products worldwide, since they protect human life and property. Over the past few decades the use of flame-retardant chemicals has increase. Flame-retardant polymeric materials have spawned huge research interest in both scientific and industrial communities due to their broad range of applications in the fields of aviation, automotive industry, construction, electronics and telecommunications. The use of conventional FRs to meet the fire safety standards is of serious importance as they ultimately yield POPs of global concern. Considering eco-friendliness and other required properties, unsatisfactory fire performance is a major obstacle. The aim of this article is to provide an overview of traditional, commonly used flame retardants, as well as an overview of new, more environmentally acceptable alternatives.


Materials ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1181
Author(s):  
Noha Ramadan ◽  
Mohamed Taha ◽  
Angela Daniela La Rosa ◽  
Ahmed Elsabbagh

Epoxy and unsaturated polyester resins are the most used thermosetting polymers. They are commonly used in electronics, construction, marine, automotive and aircraft industries. Moreover, reinforcing both epoxy and unsaturated polyester resins with carbon or glass fibre in a fabric form has enabled them to be used in high-performance applications. However, their organic nature as any other polymeric materials made them highly flammable materials. Enhancing the flame retardancy performance of thermosetting polymers and their composites can be improved by the addition of flame-retardant materials, but this comes at the expense of their mechanical properties. In this regard, a comprehensive review on the recent research articles that studied the flame retardancy of epoxy resin, unsaturated polyester resin and their composites were covered. Flame retardancy performance of different flame retardant/polymer systems was evaluated in terms of Flame Retardancy index (FRI) that was calculated based on the data extracted from the cone calorimeter test. Furthermore, flame retardant selection charts that relate between the flame retardancy level with mechanical properties in the aspects of tensile and flexural strength were presented. This review paper is also dedicated to providing the reader with a brief overview on the combustion mechanism of polymeric materials, their flammability behaviour and the commonly used flammability testing techniques and the mechanism of action of flame retardants.


2015 ◽  
Vol 44 (2) ◽  
pp. 101-108 ◽  
Author(s):  
H. Abd El-Wahab

Purpose – This paper aims to report on the synthesis and characterisation of new flame retardants and anticorrosive additives based on Schiff’s base compounds, which were added physically to organic coating. Design/methodology/approach – Flame retardants are incorporated into polymeric materials either as additives or as reactive materials. Additive-type flame retardants are widely used by incorporating into polymeric materials by physical means. In this research, Schiff’s base (azomethine) compounds are added physically to alkyd paint as flame-retardant additives. Elemental analysis, infrared spectroscopy and proton nuclear magnetic resonance spectroscopy were used to characterise the structure of the prepared Schiff’s base compounds. Thermal gravimetric analysis was used to evaluate their thermal stability. Experimental coatings were manufactured on a laboratory scale, and then applied by brush on wood and steel panels. Findings – Results of an oxygen index value indicated that alkyd paints containing Schiff’s base compounds as additives exhibit very good flame-retardant effects. Also the physical, mechanical and corrosion resistance properties were studied to evaluate the drawbacks of the additives. The additives did not affect the flexibility of the paint formula. The gloss and the impact strength were decreased by the additives, but the hardness, adhesion and corrosion resistance were significantly improved by these additives. Research limitations/implications – Alkyd resins are the most extensively used synthetic polymers in the coating industry. Nitrogen compounds are a small but rapidly growing group of flame retardants which are in the focus of public interest concerning environment-friendly flame retardants. So, the focus of this study is on Schiff’s base compounds as flame retardants and anticorrosive additives for alkyd resins to assess their applicability. Practical implications – Schiff’s base compounds can be used as new additives in paint formulations to improve the flame-retardant and corrosion properties. Originality/value – In recent years, there has been considerable interest in the nitrogen-based family of materials because they not only have a wide range of thermal and chemical stabilities, but can also provide improved thermal and flame-retardant properties to polymers. The present paper reports on the synthesis and characterisation of Schiff’s base compounds and their performance in alkyd resin coatings.


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