scholarly journals Research on Rotordynamic Characteristics of Pump Annular Seals Based on a New Transient CFD Method

Processes ◽  
2020 ◽  
Vol 8 (2) ◽  
pp. 227 ◽  
Author(s):  
Fengqin Li ◽  
Baoling Cui ◽  
Lulu Zhai

Pump annular seals can cause fluid reaction forces that have great effects on the vibration characteristic and stability of a pump system. For this reason, it is important to study rotordynamic characteristics of annular seals. In this paper, a new transient computational fluid dynamics (CFD) method with dynamic mesh is proposed to investigate rotordynamic characteristics of the pump annular seal. The reliability of the transient CFD method is validated by comparison with the results from the experiment and the bulk-flow method, and the relationship between the seal length and rotordynamic characteristics is investigated by the transient CFD method. The results indicate that direct stiffness decreases sharply even turns to negative as the seal length increases, this phenomenon may change the direction of fluid force on the rotor surface and affect supporting condition of the pump rotor. With the increasing seal length, the whirl frequency ratio gradually increases, which would weaken the stability of the pump rotor system.

1996 ◽  
Vol 2 (3) ◽  
pp. 167-177 ◽  
Author(s):  
M. M. Athavale ◽  
R. C. Hendricks

Seal rotordynamic coefficients link the fluid reaction forces to the rotor motion, and hence are needed in the stability calculations for the overall rotating systems. Presented in this paper is a numerical method for calculations of rotordynamic coefficients of turbomachinery seals with rotors nominally at centered, eccentric and/or misaligned position. The rotor of the seal is assumed to undergo a prescribed small whirling motion about its nominal position. The resulting flow variable perturbations are expressed as Fourier functions in time. The N-S equations are used to generate the governing equations for the perturbation variables. Use of complex variables for the perturbations renders the problem quasi-steady. The fluid reaction forces are integrated on the rotor surface to obtain the fluid reaction forces at several different whirl frequencies. The rotordynamic coefficients are calculated using appropriate curve fitting. Details of the model are presented, and sample results for concentric and eccentric annular incompressible flow seals are included to demonstrate the capability and accuracy of the proposed method.


Energies ◽  
2020 ◽  
Vol 13 (16) ◽  
pp. 4056
Author(s):  
Kai Zhang ◽  
Xinkuo Jiang ◽  
Shiyang Li ◽  
Bin Huang ◽  
Shuai Yang ◽  
...  

Annular seals of turbomachinery usually suffer from various degrees of eccentricities and disturbances due to the rotor–stator misalignment and radial loads, while the discussion of annular seal under both large static eccentricities and dynamic disturbances is relatively limited. In this paper, the applicability of linear assumption and reliability of nonlinear dynamic model for eccentric annular seals under large eccentricities and disturbances is discussed based on the investigation of seals with various rotor motions through computational fluid dynamics (CFD). After the validation of transient CFD methods by comparison with experimental and bulk theory results, the dynamic behaviors of annular seal are analyzed by adopting both direct transient simulations and the nonlinear Muszynska model. The results show that the nonlinear dynamic model based on rotor circular whirls around seal center can predict the fluid excitations of different types of rotor motions well under small static eccentricities, while it is limited severely with large static eccentricities, which indicates that the dynamic characteristics of annular seal under large eccentricities are related with the rotor’s motion ways. The paper provides a reference for studies of rotor–seal system with complex rotor motions considering radial loads or running across the resonance region.


2020 ◽  
Vol 142 (4) ◽  
Author(s):  
Zhigang Li ◽  
Zhi Fang ◽  
Jun Li ◽  
Zhenping Feng

Abstract This paper deals with numerical predictions of the leakage flowrates, drag power, and rotordynamic force coefficients for three types of helically grooved liquid annular seals, which include a liquid annular seal with helically grooved stator (GS/SR seal), one with helically grooved rotor (SS/GR seal), and one with helical grooves on stator and rotor (GS/GR seal). A novel transient computational fluid dynamics (CFD)-based perturbation method was proposed for the predictions of the leakage flowrates, drag power, and rotordynamic force coefficients of helically grooved liquid annular seals. This method is based on the unsteady Reynolds-averaged Navier–Stokes (RANS) solution with the mesh-deformation technique and the multiple reference frame theory. The time-varying fluid-induced forces acting on the rotor/stator surface were obtained as a response to the time-dependent perturbation of the seal stator surface with the periodic motion, based on the multiple-frequency elliptical-orbit stator whirling model. The frequency-independent rotordynamic force coefficients were determined using curve fit and fast Fourier transform (FFT) in the frequency domain. The CFD-based method was adequately validated by comparisons with the published experiment data of leakage flowrates and fluid response forces for three types of helically grooved liquid annular seals. Based on the transient CFD-based perturbation method, numerical results of the leakage flowrates, drag powers, and rotordynamic force coefficients were presented and compared for three types of helically grooved liquid annular seals at five rotational speeds (n = 0.5 krpm, 1.0 krpm, 2.0 krpm, 3.0 krpm, and 4.0 krpm), paying special attention to the effective stiffness coefficient and effective damping coefficient.


2006 ◽  
Vol 129 (2) ◽  
pp. 424-429 ◽  
Author(s):  
Gocha Chochua ◽  
Thomas A. Soulas

A method is proposed for computations of rotordynamic coefficients of deliberately roughened stator gas annular seals using computational fluid dynamics. The method is based on a transient analysis with deforming mesh. Frequency-dependent direct and cross-coupled rotordynamic coefficients are determined as a response to an assigned rotor surface periodic motion. The obtained numerical results are found to be in good agreement with the available test data and one-dimensional tool predictions. The method can be used as a research tool or as a virtual annular seal test rig for seal design and optimization.


2019 ◽  
Vol 15 (3) ◽  
pp. 389-393
Author(s):  
Kwang-Yhee Chin ◽  
See-Yuan Cheng ◽  
Shuhaimi Mansor

Research on spoiler available to date was mainly done to optimize the performance of spoiler in non-zero yaw condition. However, the effect of spoiler is most needed during cornering to ensure the stability of the vehicle. Therefore, this study aims to inspect the effect of yaw angles change on the aerodynamic performance of the NACA 0018 wing spoiler and the subsequent influence on the flow characteristics of the hatchback vehicle. Computational Fluid Dynamics (CFD) has been applied to model the flow. Comparison between numerically obtained results and experimental data was done to validate the CFD method. The findings show that both the drag coefficient, Cd, and lift coefficient, Cl have increased with increasing yaw angle. However, the spoiler has performed in favor of reducing the Cd and Cl even with increasing yaw angle. The averaged proportion contributions from the spoiler to the overall Cd and Cl are 2.7% and 4.1%, respectively. The other body parts that have contributed to the Cd and Cl reductions were the base and slant, and the roof.


2021 ◽  
Vol 9 (11) ◽  
pp. 1290
Author(s):  
Fengqin Li ◽  
Lulu Zhai ◽  
Baoling Cui ◽  
Jia Guo ◽  
Guoyou Chen

Many annular seals suffer eccentricity because of rotor–stator misalignment or the deflection of a flexible rotor, which has a strong influence on the vibration characteristics and stability of rotating machines. In this article, a transient CFD method based on three whirl models is employed to research the dynamic characteristics of annular seals at various static eccentricities. The influence of the whirl amplitude on the dynamic characteristics of eccentric annular seals are also explored. The results of the transient CFD method are compared with the bulk flow model results and the experimental results. It is shown that the transient CFD method possesses high prediction precision for direct damping, with a maximum error of 25%. Negative kyx increases by 166% when the static eccentricity ratio is increased from 0 to 0.5. The dynamic characteristics of the annular seal operating at high static eccentric ratio are sensitive to whirl amplitude, and the model with an amplitude of 1% Cr has great advantages for the prediction of direct virtual-mass, while the model with an amplitude of 10% Cr has great advantages for the prediction of cross-coupled damping.


2021 ◽  
Vol 11 (9) ◽  
pp. 4237
Author(s):  
Mingjie Zhang ◽  
Jiangang Yang ◽  
Wanfu Zhang ◽  
Qianlei Gu

The elliptical orbit whirl model is widely used to identify the frequency-dependent rotordynamic coefficients of annular seals. The existing solution technique of an elliptical orbit whirl model is the transient computational fluid dynamics (CFD) method. Its computational time is very long. For rapid computation, this paper proposes the orbit decomposition method. The elliptical whirl orbit is decomposed into the forward and backward circular whirl orbits. Under small perturbation circumstances, the fluid-induced forces of the elliptical orbit model can be obtained by the linear superposition of the fluid-induced forces arising from the two decomposed circular orbit models. Due to that the fluid-induced forces of circular orbit, the model can be calculated with the steady CFD method, and the transient computations can be replaced with steady ones when calculating the elliptical orbit whirl model. The computational time is significantly reduced. To validate the present method, its rotordynamic results are compared with those of the transient CFD method and experimental data. Comparisons show that the present method can accurately calculate the rotordynamic coefficients. Elliptical orbit parameter analysis reveals that the present method is valid when the whirl amplitude is less than 20% of seal clearance. The effect of ellipticity on rotordynamic coefficients can be ignored.


Sensors ◽  
2021 ◽  
Vol 21 (8) ◽  
pp. 2838
Author(s):  
Xiaoxing Zhang ◽  
Haoyuan Yi ◽  
Junjun Liu ◽  
Qi Li ◽  
Xin Luo

There has been a rising interest in compliant legged locomotion to improve the adaptability and energy efficiency of robots. However, few approaches can be generalized to soft ground due to the lack of consideration of the ground surface. When a robot locomotes on soft ground, the elastic robot legs and compressible ground surface are connected in series. The combined compliance of the leg and surface determines the natural dynamics of the whole system and affects the stability and efficiency of the robot. This paper proposes a bio-inspired leg compliance planning and implementation method with consideration of the ground surface. The ground stiffness is estimated based on analysis of ground reaction forces in the frequency domain, and the leg compliance is actively regulated during locomotion, adapting them to achieve harmonic oscillation. The leg compliance is planned on the condition of resonant movement which agrees with natural dynamics and facilitates rhythmicity and efficiency. The proposed method has been implemented on a hydraulic quadruped robot. The simulations and experimental results verified the effectiveness of our method.


2018 ◽  
Vol 70 (4) ◽  
pp. 789-804 ◽  
Author(s):  
M.M. Shahin ◽  
Mohammad Asaduzzaman Chowdhury ◽  
Md. Arefin Kowser ◽  
Uttam Kumar Debnath ◽  
M.H. Monir

Purpose The purposes of the present study are to ensure higher sustainability of journal bearings under different applied loads and to observe bearing performances such as elastic strain, total deformation and stress formation. Design/methodology/approach A journal bearing test rig was used to determine the effect of the applied load on the bearing friction, film thickness, lubricant film pressure, etc. A steady-state analysis was performed to obtain the bearing performance. Findings An efficient aspect ratio (L/D) range was obtained to increase the durability or the stability of the bearing while the bearing is in the working condition by using SAE 5W-30 oil. The results from the study were compared with previous studies in which different types of oil and water, such as Newtonian fluid (NF), magnetorheological fluid (MRF) and nonmagnetorheological fluid (NMRF), were used as the lubricant. To ensure a preferable aspect ratio range (0.25-0.50), a computational fluid dynamics (CFD) analysis was conducted by ANSYS; the results show a lower elastic strain and deformation within the preferable aspect ratio (0.25-0.50) rather than a higher aspect ratio using the SAE 5W-30 oil. Originality/value It is expected that the findings of this study will contribute to the improvement of the bearing design and the bearing lubricating system.


Author(s):  
Dewen Liu ◽  
Kai Lu ◽  
Shusen Liu ◽  
Yan Wu ◽  
Shuzhan Bai

From the aspect of reducing the risk of crystallization on nozzle surface, a new design of nozzle protective cover was to solve the problem in selective catalytic reduction (SCR) urea injection system. The simulation calculation and experimental verification methods were used to compare different schemes. The results show that reducing the height of nozzle holder can reduce the vortex currents near nozzle surface and effectively reduce the risk of crystallization on the nozzle surface. It is proposed to install a protective cover in the nozzle holder under the scheme of reducing the height of nozzle holder, which can further eliminate the vortex. Simulation and test results demonstrate good agreement under the rated running condition. The scheme of adding a protective cover in the nozzle holder shows the least crystallization risk by computational fluid dynamics (CFD) method. The crystallization cycle test shows that, after the height of nozzle holder is reduced, the risk of crystallization on the nozzle surface is reduced correspondingly. The addition of a protective cover in the nozzle holder solves the problem of crystallization on the nozzle surface, which provides a new method for anti-crystallization design.


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