scholarly journals Sustainable Self-Cooling Framework for Cooling Computer Chip Hotspots Using Thermoelectric Modules

2021 ◽  
Vol 13 (22) ◽  
pp. 12522
Author(s):  
Hamed H. Saber ◽  
Ali E. Hajiah ◽  
Saleh A. Alshehri

The heat generation from recent advanced computer chips is increasing rapidly. This creates a challenge in cooling the chips while maintaining their temperatures below the threshold values. Another challenge is that the heat generation in the chip is not uniform where some chip components generate more heat than other components. This would create a large temperature gradient across the chip, resulting in inducing thermal stresses inside the chip that may lead to a high probability to damage the chip. The locations in the chip with heat rates that correspond to high heat fluxes are known as hotspots. This research study focuses on using thermoelectric modules (TEMs) for cooling chip hotspots of different heat fluxes. When a TEM is used for cooling a chip hotspot, it is called a thermoelectric cooler (TEC), which requires electrical power. Additionally, when a TEM is used for converting a chip’s wasted heat to electrical power, it is called a thermoelectric generator (TEG). In this study, the TEMs are used for cooling the hotspots of computer chips, and a TEC is attached to the hotspot to reduce its temperature to an acceptable value. On the other hand, the other cold surfaces of the chip are attached to TEGs for harvesting electrical power from the chip’s wasted heat. Thereafter, this harvested electrical power (HEP) is then used to run the TEC attached to the hotspot. Since no external electrical power is needed for cooling the hotspot to an acceptable temperature, this technique is called a sustainable self-cooling framework (SSCF). In this paper, the operation principles of the SSCF to cool the hotspot, subjected to different operating conditions, are discussed. As well, considerations are given to investigate the effect of the TEM geometrical parameters, such as the P-/N-leg height and spacing between the legs in both operations of the TEC mode and TEG mode on the SSCF performance.

Author(s):  
José I. Pedrero ◽  
Débora Martínez-López ◽  
José Calvo-Irisarri ◽  
Miguel Pleguezuelos ◽  
Miryam B. Sánchez ◽  
...  

AbstractImproving the mechanical efficiency is not the most important objective in the design of wind turbine gearboxes since the available wind energy is abundant and costless. The most important criteria for dimensioning the gearbox are the fatigue strength—bending and pitting—, noise emission, vibrations, and maintenance requirements. Nevertheless, mechanical losses increase the lubricant temperature and induce thermal stresses, which increases wear and cracking risk. This means that friction losses should be reduced as much as possible, but always regarding the contact and tooth-root stress levels, as well as the other operating parameters which should be kept for ensuring the required operating conditions.In this paper, a study on the variation of the friction losses with the tooth shift coefficients is presented. All the other geometrical parameters—number of teeth, tooth height, pressure angle, helix angle, face width, and center distance—are unalterable, since all of them have been chosen according to more important design requirements. In addition, to keep the contact and tooth-root stress levels, the shift coefficients of the sun, planets and ring are calculated in such a way that the transverse contact ratios are kept, and therefore the critical load points for bending and pitting are also unchanged. The radial clearance is also kept in order to allow the proper evacuation of the lubricant. Finally, all the geometrical constraints (undercut, pointing, root interference, secondary interference, backlash) are also imposed. With all these restrictions, the optimal shift coefficients for all the gears are calculated to minimize the friction losses.


2003 ◽  
Vol 125 (1) ◽  
pp. 103-109 ◽  
Author(s):  
C. Ramaswamy ◽  
Y. Joshi ◽  
W. Nakayama ◽  
W. B. Johnson

The current study involves two-phase cooling from enhanced structures whose dimensions have been changed systematically using microfabrication techniques. The aim is to optimize the dimensions to maximize the heat transfer. The enhanced structure used in this study consists of a stacked network of interconnecting channels making it highly porous. The effect of varying the pore size, pitch and height on the boiling performance was studied, with fluorocarbon FC-72 as the working fluid. While most of the previous studies on the mechanism of enhanced nucleate boiling have focused on a small range of wall superheats (0–4 K), the present study covers a wider range (as high as 30 K). A larger pore and smaller pitch resulted in higher heat dissipation at all heat fluxes. The effect of stacking multiple layers showed a proportional increase in heat dissipation (with additional layers) in a certain range of wall superheat values only. In the wall superheat range 8–13 K, no appreciable difference was observed between a single layer structure and a three layer structure. A fin effect combined with change in the boiling phenomenon within the sub-surface layers is proposed to explain this effect.


Author(s):  
Zumrat Usmanova ◽  
Emin Sunbuloglu

Numerical simulation of automotive tires is still a challenging problem due to their complex geometry and structures, as well as the non-uniform loading and operating conditions. Hysteretic loss and rolling resistance are the most crucial features of tire design for engineers. A decoupled numerical model was proposed to predict hysteretic loss and temperature distribution in a tire, however temperature dependent material properties being utilized only during the heat generation analysis stage. Cyclic change of strain energy values was extracted from 3-D deformation analysis, which was further used in a thermal analysis as input to predict temperature distribution and thermal heat generation due to hysteretic loss. This method was compared with the decoupled model where temperature dependence was ignored in both deformation and thermal analysis stages. Deformation analysis results were compared with experimental data available. The proposed method of numerical modeling was quite accurate and results were found to be close to the actual tire behavior. It was shown that one-way-coupled method provides rolling resistance and peak temperature values that are in agreement with experimental values as well.


Sensors ◽  
2021 ◽  
Vol 21 (6) ◽  
pp. 2042
Author(s):  
Redha Boubenia ◽  
Patrice Le Moal ◽  
Gilles Bourbon ◽  
Emmanuel Ramasso ◽  
Eric Joseph

The paper deals with a capacitive micromachined ultrasonic transducer (CMUT)-based sensor dedicated to the detection of acoustic emissions from damaged structures. This work aims to explore different ways to improve the signal-to-noise ratio and the sensitivity of such sensors focusing on the design and packaging of the sensor, electrical connections, signal processing, coupling conditions, design of the elementary cells and operating conditions. In the first part, the CMUT-R100 sensor prototype is presented and electromechanically characterized. It is mainly composed of a CMUT-chip manufactured using the MUMPS process, including 40 circular 100 µm radius cells and covering a frequency band from 310 kHz to 420 kHz, and work on the packaging, electrical connections and signal processing allowed the signal-to-noise ratio to be increased from 17 dB to 37 dB. In the second part, the sensitivity of the sensor is studied by considering two contributions: the acoustic-mechanical one is dependent on the coupling conditions of the layered sensor structure and the mechanical-electrical one is dependent on the conversion of the mechanical vibration to electrical charges. The acoustic-mechanical sensitivity is experimentally and numerically addressed highlighting the care to be taken in implementation of the silicon chip in the brass housing. Insertion losses of about 50% are experimentally observed on an acoustic test between unpackaged and packaged silicon chip configurations. The mechanical-electrical sensitivity is analytically described leading to a closed-form amplitude of the detected signal under dynamic excitation. Thus, the influence of geometrical parameters, material properties and operating conditions on sensitivity enhancement is clearly established: such as smaller electrostatic air gap, and larger thickness, Young’s modulus and DC bias voltage.


2009 ◽  
Vol 131 (6) ◽  
Author(s):  
Young-Gil Park ◽  
Anthony M. Jacobi

The air-side thermal-hydraulic performance of flat-tube aluminum heat exchangers is studied experimentally for conditions typical to air-conditioning applications, for heat exchangers constructed with serpentine louvered, wavy, and plain fins. Using a closed-loop calorimetric wind tunnel, heat transfer and pressure drop are measured at air face velocities from 0.5 m/s to 2.8 m/s for dry- and wet-surface conditions. Parametric effects related to geometry and operating conditions on heat transfer and friction performance of the heat exchangers are explored. Significant differences in the effect of geometrical parameters are found for dry and wet conditions. For the louver-fin geometry, using a combined database from the present and the previous studies, empirical curve-fits for the Colburn j- and f-factors are developed in terms of a wet-surface multiplier. The wet-surface multiplier correlations fit the present database with rms relative residuals of 21.1% and 24.4% for j and f multipliers, respectively. Alternatively, stand-alone Colburn j and f correlations give rms relative residuals of 22.7% and 29.1%, respectively.


Author(s):  
Luis San Andrés ◽  
Feng Yu ◽  
Kostandin Gjika

Engine oil lubricated (semi) floating ring bearing (S)FRB systems in passenger vehicle turbochargers (TC) operate at temperatures well above ambient and must withstand large temperature gradients that can lead to severe thermo-mechanical induced stresses. Physical modeling of the thermal energy flow paths and an effective thermal management strategy are paramount to determine safe operating conditions ensuring the TC component mechanical integrity and the robustness of its bearing system. On occasion, the selection of one particular bearing parameter to improve a certain performance characteristic could be detrimental to other performance characteristics of a TC system. The paper details a thermohydrodynamic model to predict the hydrodynamic pressure and temperature fields and the distribution of thermal energy flows in the bearing system. The impact of the lubricant supply conditions (pressure and temperature), bearing film clearances, oil supply grooves on the ring ID surface are quantified. Lubricating a (S)FRB with either a low oil temperature or a high supply pressure increases (shear induced) heat flow. A lube high supply pressure or a large clearance allow for more flow through the inner film working towards drawing more heat flow from the hot journal, yet raises the shear drag power as the oil viscosity remains high. Nonetheless, the peak temperature of the inner film is not influenced much by the changes on the way the oil is supplied into the film as the thermal energy displaced from the hot shaft into the film is overwhelming. Adding axial grooves on the inner side of the (S)FRB improves its dynamic stability, albeit increasing the drawn oil flow as well as the drag power and heat flow from the shaft. The predictive model allows to identify a compromise between different parameters of groove designs thus enabling a bearing system with a low power consumption.


Author(s):  
George Rocha ◽  
Simon Reynolds ◽  
Theresa Brown

Solar Turbines Incorporated has combined proven technology and product experience to develop the new Taurus 65 gas turbine for industrial power generation applications. The single-shaft engine is designed to produce 6.3 megawatts of electrical power with a 33% thermal efficiency at ISO operating conditions. Selection of the final engine operating cycle was based on extensive aerodynamic-cycle studies to achieve optimum output performance with increased exhaust heat capacity for combined heat and power installations. The basic engine configuration features an enhanced version of the robust Centaur®50 air compressor coupled to a newly designed three-stage turbine similar to the Taurus 70 turbine design. Advanced cooling technology and materials are used in the dry, lean-premix annular combustor, consistent with Solar’s proven SoLoNOx™ combustion technology, capable of reducing pollutant emissions while operating on standard natural gas or diesel liquid fuels. Like the Titan™ 130 and Taurus 70 products, a traditional design philosophy has been applied in development of the Taurus 65 gas turbine by utilizing existing components, common technology and product experience to minimize risk, lower cost and maximize durability. A comprehensive factory test plan and extended field evaluation program was used to validate the design integrity and demonstrate product durability prior to full market introduction.


2008 ◽  
Vol 14 (2) ◽  
pp. 69-76 ◽  
Author(s):  
Karl Chuang ◽  
Jingli Luo ◽  
Alan Sanger

The development of the process and electrochemical materials for conversion of H2S in a fuel cell to co-generate electrical power and benign products is outlined. While the thermodynamic basis for the process was clear, it was necessary to perform extensive research into the development of materials as catalysts and electrolytes, and to determine the optimal process and operating conditions. Through the use of composite anode catalysts and compatible new protonic electrolytes that are both chemically and thermally stable in the operating environment, we have achieved good and sustainable power densities. The only products are power, elemental sulfur and steam.


2000 ◽  
Vol 65 (12) ◽  
pp. 963-974 ◽  
Author(s):  
Zeljko Grbavcic ◽  
Zorana Arsenijevic ◽  
Radmila Garic-Grulovic

A fluid bed dryer with inert particles was used for the drying of suspensions and pastes. The effects of the operating conditions on the dryer throughput and on the product quality were investigated. Experiments were performed in a cylindrical column 215 mm in diameter and 1200 mm in height with 0.925 mm diameter glass spheres as the fluidizing media. Cineb fungicide, copper hydroxide and pure water were used as the feed material. With respect to the main efficiency criteria, i.e., specific water evaporation rate, specific heat consumption and specific air consumption, a fluid bed dryer with inert particles represents a very attractive alternative to other drying technologies. A high drying efficiency results from the large contact area and from the large temperature difference between the inlet and outlet air. A rapid mixing of the particles, due to aggregative fluidization and mechanical agitation, leads to nearly isothermal conditions throughout the bed. In our experiments, suspensions and very dense pastes were successfully treated. Suspension and product hold-up in the bed varies between 6 and 8 % by mass and a product with the same particle size as the raw material is obtained.


Author(s):  
М.П. Волков ◽  
И.А. Драбкин ◽  
Л.Б. Ершова ◽  
А.А. Назаренко

AbstractIn the paper the test data on new cycle-resistant thermoelectric modules are presented and discussed. These modules can be applied in medical equipment for polymerase chain reaction (PCR) to carry out DNA analysis with the help of rapid periodic heating and cooling of biological probes. However, high density of heat fluxes and, as a result, significant mechanical stresses in miniature thermoelectric modules involve special requirements to their reliability. The company RMT Ltd. has developed a technology for the production of highly reliable miniature thermoelectric modules that allowed them to withstand more than 500 thousand heating-cooling cycles (from 20 to 100°C) with a rate of 20°C/s and more.


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