scholarly journals Production of High-Yield Hardwood Pulp by Bisulfite Minimizing the Chlorine Content Cooking

2021 ◽  
pp. 161-169
Author(s):  
Tatiana A. Koroleva ◽  
◽  
Lyubov A. Milovidova ◽  
Andrey A. Dryakhlitsyn ◽  
◽  
...  
Keyword(s):  
Mechanical Strength ◽  
Product Yield ◽  
Kappa Number ◽  
High Yield ◽  
Pulp Yield ◽  
Solution Ph ◽  
Final Temperature ◽  
Duration Of Stay ◽  
Hardwood Pulp ◽  
Technological Mode

The article presents the results of the development of a technological mode for obtaining bisulfite hardwood pulp of high yield on a magnesium base for the production of various types of containerboard. The reliable and effective chemical and heat recovery technology implemented in the bisulfite method allows to use it in independent sulfite process. The effect of the duration of stay at the final temperature on the pulp yield and kappa number was studied when developing the technological mode of cooking. It was found that the increase in the duration of stay at the final temperature of 160 °C more than 40 min leads to violations of the selectivity of the cooking process. Increasing the duration of stay at the final temperature up to 70 min is accompanied by a decrease in pulp yield by 6 % at a constant value of the kappa number of the semi-finished product. Technological cooking mode: hydromodule 5, SO2 consumption 15.0 %, cooking solution pH 4.3–4.5, impregnation time at 120 °C – 35 min, cooking duration at 160 °C – 40 min. The mode allows to get a semi-finished product with a high yield of 60–65 % with a kappa number of 58–60 units without a hot grinding stage. An assessment of the mechanical strength characteristics of the laboratory samples of bisulfite pulp was carried out in accordance with the standards of the Russian Federation. The obtained values of bursting strength, resistance to flat compression, breaking strength, and breaking stress were comparable with the values of the industrial sample of hardwood neutral sulfite semi-chemical pulp with a semi-finished product yield of 75–78 %. It is shown that the presence of bark in the technological chips in the amount of 7.5 % is accompanied by a decrease in the yield of bisulfite hardwood pulp by 4.5 % and mechanical strength by 7.8 %. For citation: Koroleva T.A., Milovidova L.A., Dryakhlitsyn A.A. Production of High-Yield Hardwood Pulp by Bisulfite Cooking. Lesnoy Zhurnal [Russian Forestry Journal], 2021, no. 3, pp. 161–169. DOI: 10.37482/0536-1036-2021-3-161-169

scholarly journals HUBUNGAN SPECIFIC GRAVITY KAYUDAUN TERHADAP SERAT DAN KUALITAS PULP (THE RELATIONSHIP OF HARDWOOD SPECIFIC GRAVITY TO FIBER AND PULP QUALITY)

2017 ◽  
Vol 7 (02) ◽  
pp. 59
Author(s):  
Wawan Kartiwa Haroen
Keyword(s):  
Specific Gravity ◽  
Kappa Number ◽  
Raw Material ◽  
Pulp Yield ◽  
Statistical Regression ◽  
Fiber Morphology ◽  
Fiber Wall ◽  
Chemical Content ◽  
Hardwood Pulp

The demand for hardwood pulp increased due to the limited hardwood in several countries and its advantage as raw material for paper or paper boards. The hardwood has a specific grafity ranging from low to high that causes the quality of pulp produced not uniform. The observation of specific gravity, fiber morphology, and chemical content of hardwood; and the quality of hardwood pulp have been done. FAO data were used to evaluate the fiber length, fiber wall, lignin, extractives, Kappa Number, and the quality of sulphate pulp. The sulfidity, active alkali, solid to liquor ratio, temperature, and cooking time of pulping process were 25%, 17%, 1 :4, 170°C, and 3.5 hours, respectively. The specific gravity of hardwood in the range of 0.30 to 0.99 was grouped into seven classes and analyzed by statistical regression. The specific gravity of the hardwood was associated withfiber morphology, chemical content, pulping, and pulp quality. The results showed that tha specific gravity of wood affects certain parameters with regression equation model that can be used for the selection ofwood raw materials for sulphate pulping. There is a tendency that the specific gravity can influence the hardwood fiber wall thickness, lignin content, pulp yield, Kappa Number, and the physical properties of pulp for tear and tensile srength. ABSTRAKPermintaan terhadap pulp kayudaun terjadi peningkatan akibat terbatasnya kayudaun di beberapa negara dan keunggulannya sebagai bahan baku kertas atau karton. Kayudaun memiliki specific gravity rendah sampai tinggi, menyebabkan kualitas pulp yang dihasilkan tidak seragam. Pengamatan specific gravity, morfologi serat,dan kandungan kimia kayudaun, serta kualitas pulp telah dilakukan. Evaluasi dilakukan menggunakan data FAO terhadap panjang serat, dinding serat, kadar lignin, ekstraktif, bilangan Kappa, dan kualitas pulp sulfat.Kondisi pemasakan sulfiditas 25%, alkali aktif 17% , ratio 1:4, suhu 170 o C, dan waktu 3,5 jam. Specific gravity kayudaun 0,30-0,99 dikelompokkan kedalam tujuh kelas dan dianalisis dengan statistik regresi. Specific gravity kayu sebagai data tetap dihubungkan dengan morfologi serat, kimia kayu, pulping, dan kualitas pulp. Hasil menunjukkan bahwa specific gravity mempengaruhi parameter tertentu dengan model persamaan regresi yang dapat digunakan untuk seleksi bahan baku hardwood untuk pembuatan pulp sulfat. Terdapat kecenderungan bahwa specific gravity kayudaun dapat mempengaruhi ketebalan dinding serat, kadar lignin, rendemen pulp, bilangan Kappa, sifat fisik pulp untuk sobek, dan tarik.

Chemical, anatomical, and technology aspects of Eucalyptus benthamii and Eucalyptus dunii for use in an integrated pulp and paper mill

TAPPI Journal ◽  
2015 ◽  
Vol 14 (2) ◽  
pp. 73-81 ◽  
Author(s):  
GISELY SAMISTRARO ◽  
PETER W. HART ◽  
JORGE LUIZ COLODETTE ◽  
RICARDO PAIM
Keyword(s):  
Energy Levels ◽  
Black Liquor ◽  
Basic Density ◽  
Paper Mill ◽  
Frost Tolerance ◽  
Strength Properties ◽  
Kappa Number ◽  
Pulp Yield ◽  
Chemical Compositions ◽  
Physical Strength

Eucalyptus dunii has been commercially used in southern Brazil because of its relatively good frost tolerance and adequate productivity in the winter months. More recently, interest has grown in cultivating Eucalyptus benthamii Maiden & Cambage, which presents even superior frost tolerance compared to E. dunii and is highly productive as well. The quality of E. benthamii for pulp production is not yet proven. Thus, the chemical, anatomical, and technological aspects of pulp made from E. benthamii were compared with those of E. dunii for unbleached paper production. Samples of E. benthamii chips were obtained and analyzed for their basic density, chemical composition, higher heating value, trace elemental analysis, and chip size distribution. The chips were kraft cooked using conditions that produced a 74 ± 6 kappa number. The pulps were characterized for kappa number, yield, viscosity, and morphologic characteristics (e.g., length, wall thickness, and coarseness). Black liquor was analyzed for total solids, organics, inorganics, sodium sulfide, sodium hydroxide, and sodium carbonate. Brownstocks were beaten at five different energy levels in a Valley beater, and the physical strength properties of 120 g/m² handsheets were measured to develop a beater curve. The results of this study showed differences in delignification between the two woods and lower pulp yield for E. benthamii , which are related to their chemical compositions and basic densities. The E. benthamii studied in this work exhibited higher amounts of lignin and extractives, lower carbohydrate content, and lower basic density. However, cooking a blend of the two woods afforded good results in pulping and in physical pulp properties.

Prehydrolysis kraft pulping of jute cutting and caddis mixture for rayon production

TAPPI Journal ◽  
2019 ◽  
Vol 18 (5) ◽  
pp. 287-293 ◽  
Author(s):  
JANNATUN NAYEEM ◽  
M. SARWAR JAHAN ◽  
RAZIA SULTANA POPY ◽  
M. NASHIR UDDIN ◽  
M.A. QUAIYYUM
Keyword(s):  
Kraft Pulping ◽  
Kappa Number ◽  
Pulp Yield ◽  
Solid Residue ◽  
Rayon Production ◽  
Kraft Cooking ◽  
Prehydrolysis Kraft

Jute cutting, jute caddis, and cutting-caddis mixtures were prehydrolyzed by varying time and temperature to get about 90% prehydrolyzed yield. At the conditions of 170°C for 60 min of prehydrolysis, the yield for 100% jute cutting was 76.3%, while the same for jute caddis was only 67.9%. But with prehydrolysis at 150°C for 60 min, the yield was 90% for jute cutting, where 49.94% of original pentosan was dissolved and prehydrolysis of jute caddis at 140°C in 60 min yielded 86.4% solid residue. Jute cutting-caddis mixed prehydrolysis was done at 140°C for 30 min and yielded 92% solid residue for 50:50 cutting-caddis mixtures, where pentosan dissolution was only 29%. Prehydrolyzed jute cutting, jute caddis, and cutting-caddis mixtures were subsequently kraft cooked. Pulp yield was only 40.9% for 100% jute cutting prehydrolyzed at 170°C for 60 min, which was 10.9% lower than the prehydrolysis at 140°C. For jute cutting-caddis mixed prehydrolysis at 140°C for 45 min followed by kraft cooking, pulp yield decreased by 3.3% from the 100% cutting to 50% caddis in the mixture, but 75% caddis in the mixture decreased pulp yield by 6.7%. The kappa number 50:50 cutting-caddis mixture was only 11.3. Pulp bleachability improved with increasing jute cutting proportion in the cutting-caddis mixture pulp.

Characterization of chia plant (Salvia hispanica) for pulping

TAPPI Journal ◽  
2020 ◽  
Vol 19 (10) ◽  
pp. 511-524
Author(s):  
TASLIMA FERDOUS ◽  
M.A. QUAIYYUM ◽  
KAZI M. YASIN ARAFAT ◽  
M. SARWAR JAHAN
Keyword(s):  
Kappa Number ◽  
Pulp Yield ◽  
Anatomical Features ◽  
Alkaline Peroxide ◽  
Parenchyma Cells ◽  
Flexibility Coefficient ◽  
Anatomical Properties ◽  
Peroxyformic Acid ◽  
Syringyl To Guaiacyl Ratio

In this paper, chia plant was characterized in terms of chemical, morphological, and anatomical properties. Chia plant was characterized with low α-cellulose (30.5%); moderate lignin (23.2%) with syringyl to guaiacyl ratio of 1.41; and shorter fiber length (0.67 mm) with thinner cell wall (1.91 μm) and good flexibility coefficient (71.44). Anatomical features showed that chia plant consists of vessels, fibers, parenchyma cells, and collenchyma cells. Chia plant pulping was evaluated in soda-anthraquinone (soda-AQ) and formic acid/peroxyformic acid (FA/PFA) processes. Chia plant was difficult to delignify in the alkaline process. The FA/PFA process produced higher pulp yield at the same kappa number than the soda-AQ process. Unbleached soda-AQ chia pulp exhibited good proper-ties in terms of tensile, bursting, and tearing strengths, even at the unrefined stage, due to high drainability of the pulps. Alkaline peroxide bleached FA/PFA pulp exhibited better papermaking properties and 2% higher brightness than the D0(EP)D1 bleached soda-AQ pulp.

Kraft pulping and bleaching of Eichhornia crassipes (Mart.) Solms (water hyacinth)

BioResources ◽  
2020 ◽  
Vol 15 (4) ◽  
pp. 9243-9264
Author(s):  
Luis Fernando Pintor-Ibarra ◽  
José de Jesús Rivera-Prado ◽  
Sarai Ramos-Vargas ◽  
Teófilo Escoto-García ◽  
Nancy Eloisa Rodríguez-Olalde ◽  
...  
Keyword(s):  
Water Hyacinth ◽  
Eichhornia Crassipes ◽  
Kraft Pulping ◽  
Kappa Number ◽  
Pulp Yield ◽  
Inorganic Elements ◽  
Wood Fibers ◽  
Pulp Bleaching ◽  
Cellulosic Pulp ◽  
Unbleached Pulp

Eichhornia crassipes (water hyacinth) was pulped by means of a kraft pulping process with reagent loads of 10 and 20% on a dry matter basis to determine yield, rejects, kappa number, and ash. Fiber classification, brightness, opacity, and viscosity were measured in the brown pulp. Bleaching was performed by means of an O1O2D1(PO)D2HD3 sequence. Yield, kappa number, pH, ash, brightness, opacity, and viscosity were evaluated in the bleached pulp. Finally, a microanalysis of inorganic elements was carried out in both the bleached and unbleached pulp ash. The highest kraft pulp yield was 26.4%, with a 10% reagent load at 120 °C and 30 minutes cooking. It was determined that E. crassipes cellulosic pulp contains large amounts of fines. Results of the bleaching sequence indicate low brightness (58.0 %) and low viscosity (6.43 cP). The most abundant inorganic elements in the ash of both bleached and unbleached pulp were Ca, Mg, P, and Si. These results suggest that E. crassipes biomass might complement cellulosic fibers in pulping processes of low yield, such as the wood fibers used to produce handmade paper.

The Effect of Operational Parameters on the Photocatalytic Mineralization of Indocorn Brilliant Red M5B Using Sol–gel Derived Nanostructured Zinc Titanate as an Efficient Photocatalyst

2012 ◽  
Vol 15 (2) ◽  
Author(s):  
Mohammad Hossein Habibi ◽  
Maryam Mikhak
Keyword(s):  
Azo Dye ◽  
Sol Gel ◽  
Degradation Efficiency ◽  
High Yield ◽  
Operational Parameters ◽  
Solution Ph ◽  
Zinc Titanate ◽  
First Order Kinetics ◽  
Size Uniformity ◽  
One Step

AbstractNanostructured zinc titanate (NZT) was synthesized in high yield via a one-step and template-free sol-gel route. The prepared nanocomposite exhibited good size uniformity and regularity. The enhanced photocatalytic activity of the NZT was evaluated in the degradation and mineralization of Indocorn Brilliant Red (M5B) under metal halide lamp irradiation. The effects of different parameters such as pH of the solution, and initial dye concentration on photodegradation of M5B were analyzed. The degradation of M5B follows pseudo-first order kinetics according to the Langmuir-Hinshelwood model. The experimental results showed that the initial concentration of azo dye in the dye mixture greatly affected the degradation efficiency. At M5B concentrations of 10 mg/L, the optimum conditions for the highest degradation efficiency (94%) of azo dye were a photocatalyst dosage of 0.01 g/L and an initial solution pH of 9. This study provided new insight into the design and preparation of nanomaterial demonstrated an excellent ability to remove organic pollutants in wastewater.

scholarly journals Potassium hydroxide pulping of four non-woods

2018 ◽  
Vol 53 (1) ◽  
pp. 1-6 ◽  
Author(s):  
S Sutradhar ◽  
M Sarkar ◽  
J Nayeem ◽  
M Sarwar Jahan ◽  
C Tian
Keyword(s):  
Wheat Straw ◽  
Potassium Hydroxide ◽  
Raw Materials ◽  
Kappa Number ◽  
Pulp Yield ◽  
Optimum Conditions ◽  
Corchorus Capsularis ◽  
Sesbania Bispinosa ◽  
Soda Pulping ◽  
Good Substitute

Four non-woods such as, dhaincha (Sesbania bispinosa), jute stick (Corchorus capsularis), wheat straw (Triticum aestivum) and corn stalks (Zea mays) were cooked by potassium hydroxide (KOH) at the optimum conditions of soda pulping. Dhaincha, wheat straw and corn stalks were delignified to kappa number 19.4, 13.6 and 19, respectively, while jute stick was not delignified sufficiently (kappa number 32.5). All these four raw materials maintained good yield in KOH process. Dhaincha produced the highest pulp yield (50.5%) and wheat straw had the lowest pulp yield (44.7). All pulps were bleached by D0EpD1 bleaching sequences in identical bleaching conditions. Final pulp brightness reached to above 80% ISO except jute stick pulp. Jute stick pulp reached to 74.9% brightness only after the consumption of 30 kg ClO2/ ton of pulp. The overall bleaching yields were 92.6%, 88.4%, 90.1 and 90.8% for dhaincha, jute stick, wheat straw and corn stalks pulps, respectively. The oSR of these four non-wood bleached pulps was above 20, consequently improved papermaking in the unrefined state. Beating rapidly increased papermaking properties, as for example, the tensile index of dhaincha pulps increased from 49 N.m/g in the unrefined pulp to 90 N.m/g in the beaten 50 oSR. It can be seen that KOH is a good substitute to soda process for non-wood.Bangladesh J. Sci. Ind. Res.53(1), 1-6, 2018

Application of Chelating Agents as Cooking Aids in Bamboo Pulping

2013 ◽  
Vol 750-752 ◽  
pp. 1520-1523
Author(s):  
Hong Xia Gao ◽  
Wen Hua He ◽  
Xiu Qiong Guan ◽  
Chun Liu ◽  
Bo Yuan
Keyword(s):  
Phosphonic Acid ◽  
Chelating Agents ◽  
Kraft Pulping ◽  
Kappa Number ◽  
Pulp Yield ◽  
Diethylene Triamine ◽  
Bamboo Pulp ◽  
Kraft Cooking ◽  
Pulp Strength

The effect of chelating agents Diethylene Triamine Penta Methylene Phosphonic Acid in bamboo kraft cooking was studied. The results show that the bamboo pulp yield was 49.52% when DTPMPA dosage is 0.4%, at the same time the Kappa number was lower. With the increasing of DTPMPA dosage in bamboo kraft pulping, the bamboo pulp strength was increased.

scholarly journals Effect of hydrothermal pretreatment of corn stover with pH adjustment on properties of pulp and hydrolysate

BioResources ◽  
2020 ◽  
Vol 15 (3) ◽  
pp. 6826-6839
Author(s):  
Junjun Kong ◽  
Ling Zhang ◽  
Ziyi Niu ◽  
Rina Wu ◽  
Gaosheng Wang
Keyword(s):  
Sodium Hydroxide ◽  
Corn Stover ◽  
Ph Value ◽  
Major Product ◽  
Hydrothermal Pretreatment ◽  
Raw Material ◽  
High Yield ◽  
Pulp Yield ◽  
Industrial Utilization ◽  
The Relationship

In view of environmental and economic issues, co-production technology with pulp as the major product is an important developmental direction in biorefinery. In this paper, high-yield pulp was prepared by hydrothermal pretreatment with controlled pH and subsequent mechanical refining using corn stover as raw material. By adding acetic acid or sodium hydroxide, the properties of the hydrolysate and the pulp were altered. Reducing the pH during hydrothermal pretreatment resulted in more cellulose and hemicellulose being released, while less lignin was released. Increased pH led to more lignin being released, while dissolution of carbohydrates did not change significantly. A maximum pulp yield at pH 5.84 of hydrolysate was obtained when 3.0% sodium hydroxide was used. The strength of pulp is highly related to the removal of lignin during hydrothermal pretreatment. The relationship between pH value in hydrothermal pretreatment and the physical properties of the pulp was established and could be further used for prediction and as guidance for process control. Moreover, the results could be used to develop technologies for industrial utilization of agricultural straw to co-generate fiber and other bio-based products.

Simultaneous shaping and confinement of metal–organic polyhedra in alginate-SiO2 spheres

2020 ◽  
Vol 56 (94) ◽  
pp. 14833-14836
Author(s):  
Zhuxiu Zhang ◽  
Yifan Lei ◽  
Jie Zhou ◽  
Mifen Cui ◽  
Xian Chen ◽  
...  
Keyword(s):  
Mechanical Strength ◽  
Product Yield ◽  
Metal Organic ◽  
Sio2 Spheres

The simultaneous shaping and confinement of MOP in alginate-SiO2 spheres enhance the mechanical strength and leaching resistance. The resulting MOP-alginate-SiO2 is shown through CO2 fixation to exhibit improved product yield over parent MOP.

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