Establishment of an ANSYS-Based Constitutive Modeling for Age Forming of Aluminum Alloy

2012 ◽  
Vol 217-219 ◽  
pp. 1497-1500 ◽  
Author(s):  
Xiao Jun Zuo ◽  
Jun Chu Li ◽  
Da Hai Liu ◽  
Long Fei Zeng
Keyword(s):  
Aluminum Alloy ◽  
Constitutive Equation ◽  
Material Model ◽  
Tensile Tests ◽  
Material Constants ◽  
Tensile Process ◽  
Simulation Based ◽  
Optimal Material ◽  
Two Stages ◽  
Good Agreement

Constructing accurate constitutive equation from the optimal material constants is the basis for finite element numerical simulation. To accurately describe the creep ageing behavior of 2A12 aluminum alloy, the present work is tentatively to construct an elastic-plastic constitutive model for simulation based on the ANSYS environment. A time hardening model including two stages of primary and steady-state is physically derived firstly, and then determined by electronic creep tensile tests. The material constants within the creep constitutive equations are obtained. Furthermore, to verify the feasibility of the material model, the ANSYS based numerical scheme is established to simulate the creep tensile process by using the proposed material model. Results show that the creep constitutive equation can better describe the deformation characteristics of materials, and the numerical simulations and experimental test points are in good agreement.

Modeling of Tread Block Contact Mechanics Using Linear Viscoelastic Theory3

2008 ◽  
Vol 36 (3) ◽  
pp. 211-226 ◽  
Author(s):  
F. Liu ◽  
M. P. F. Sutcliffe ◽  
W. R. Graham
Keyword(s):  
High Speed ◽  
Slip Rate ◽  
Material Model ◽  
Contact Forces ◽  
Block Modeling ◽  
Rate Dependent ◽  
Linear Viscoelastic Material ◽  
Linear Viscoelastic ◽  
The Impact ◽  
Good Agreement

Abstract In an effort to understand the dynamic hub forces on road vehicles, an advanced free-rolling tire-model is being developed in which the tread blocks and tire belt are modeled separately. This paper presents the interim results for the tread block modeling. The finite element code ABAQUS/Explicit is used to predict the contact forces on the tread blocks based on a linear viscoelastic material model. Special attention is paid to investigating the forces on the tread blocks during the impact and release motions. A pressure and slip-rate-dependent frictional law is applied in the analysis. A simplified numerical model is also proposed where the tread blocks are discretized into linear viscoelastic spring elements. The results from both models are validated via experiments in a high-speed rolling test rig and found to be in good agreement.

The Formability and Elongation of Aluminum Alloys AA5083 and AA3003 for Micro-Truss Sandwiches Manufacturing

2020 ◽  
Vol 38 (9A) ◽  
pp. 1396-1405
Author(s):  
Arwa F. Tawfeeq ◽  
Matthew R. Barnett
Keyword(s):  
Aluminum Alloy ◽  
Strain Rate ◽  
Cost Effective ◽  
Tensile Tests ◽  
Truss Structures ◽  
High Quality ◽  
Trade Off ◽  
Clad Layer ◽  
Higher Temperature ◽  
Different Shapes

The development in the manufacturing of micro-truss structures has demonstrated the effectiveness of brazing for assembling these sandwiches, which opens new opportunities for cost-effective and high-quality truss manufacturing. An evolving idea in micro-truss manufacturing is the possibility of forming these structures in different shapes with the aid of elevated temperature. This work investigates the formability and elongation of aluminum alloy sheets typically used for micro-truss manufacturing, namely AA5083 and AA3003. Tensile tests were performed at a temperature in the range of 25-500 ○C and strain rate in the range of 2x10-4 -10-2 s-1. The results showed that the clad layer in AA3003 exhibited an insignificant effect on the formability and elongation of AA3003. The formability of the two alloys was improved significantly with values of m as high as 0.4 and 0.13 for AA5083 and AA3003 at 500 °C. While the elongation of both AA5083 and AA3003 was improved at a higher temperature, the elongation of AA5083 was inversely related to strain rate. It was concluded that the higher the temperature is the better the formability and elongation of the two alloys but at the expense of work hardening. This suggests a trade-off situation between formability and strength. 

scholarly journals Kinematic Prediction and Experimental Demonstration of Conditioning Process for Controlling the Profile Shape of a Chemical Mechanical Polishing Pad

2021 ◽  
Vol 11 (10) ◽  
pp. 4358
Author(s):  
Hanchul Cho ◽  
Taekyung Lee ◽  
Doyeon Kim ◽  
Hyoungjae Kim
Keyword(s):  
Chemical Mechanical Polishing ◽  
Mechanical Polishing ◽  
Shape Error ◽  
Profile Shape ◽  
Conditioning Process ◽  
Polishing Pad ◽  
Simulation Based ◽  
Diamond Conditioner ◽  
Pad Conditioning ◽  
Good Agreement

The uniformity of the wafer in a chemical mechanical polishing (CMP) process is vital to the ultra-fine and high integration of semiconductor structures. In particular, the uniformity of the polishing pad corresponding to the tool directly affects the polishing uniformity and wafer shape. In this study, the profile shape of a CMP pad was predicted through a kinematic simulation based on the trajectory density of the diamond abrasives of the diamond conditioner disc. The kinematic prediction was found to be in good agreement with the experimentally measured pad profile shape. Based on this, the shape error of the pad could be maintained within 10 μm even after performing the pad conditioning process for more than 2 h, through the overhang of the conditioner.

scholarly journals A Physical-Based Plane Stress Constitutive Model for High Strength AA7075 under Hot Forming Conditions

Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 314
Author(s):  
Fulong Chen ◽  
Haitao Qu ◽  
Wei Wu ◽  
Jing-Hua Zheng ◽  
Shuguang Qu ◽  
...  
Keyword(s):  
Grain Size ◽  
Aluminum Alloy ◽  
Plane Stress ◽  
Metal Forming ◽  
Electron Backscatter Diffraction ◽  
High Strength ◽  
Material Model ◽  
Hot Forming ◽  
Industrial Processing ◽  
Average Grain Size

Physicallybased constitutive equations are increasingly used for finite element simulations of metal forming processes due to the robust capability of modelling of underlying microstructure evolutions. However, one of thelimitations of current models is the lack of practical validation using real microstructure data due to the difficulties in achieving statistically meaningful data at a sufficiently large microstructure scale. Particularly, dislocation density and grain size governing the hardening in sheet deformation are of vital importance and need to be precisely quantified. In this paper, a set of dislocation mechanics-based plane stress material model is constructed for hot forming aluminum alloy. This material model is applied to high strength 7075 aluminum alloy for the prediction of the flow behaviorsconditioned at 300–400 °C with various strain rates. Additionally, an electron backscatter diffraction (EBSD) technique was applied to examine the average grain size and geometrical necessary dislocation (GND) density evolutions, enabling both macro- and micro- characteristics to be successfully predicted. In addition, to simulate the experienced plane stress states in sheet metal forming, the calibrated model is further extended to a plane stress stateto accuratelypredict the forming limits under hot conditions.The comprehensively calibrated material model could be used for guidinga better selection of industrial processing parameters and designing process windows, taking into account both the formed shape as well as post formed microstructure and, hence, properties.

Thermo-Mechanical Modeling and Analysis of Equal Channel Angular Pressing

2005 ◽  
Vol 23 ◽  
pp. 263-266 ◽  
Author(s):  
Qing Xiang Pei ◽  
B.H. Hu ◽  
C. Lu
Keyword(s):  
Equal Channel Angular Pressing ◽  
Temperature Rise ◽  
Flow Behavior ◽  
Material Model ◽  
Workpiece Material ◽  
Element Analysis ◽  
Modeling And Analysis ◽  
Die Geometry ◽  
Angular Pressing ◽  
Good Agreement

Thermo-mechanical finite element analysis was carried out to study the deformation behavior and temperature distribution during equal channel angular pressing (ECAP). The material model used is the Johnson-Cook constitution model that can consider the multiplication effect of strain, strain rate, and temperature on the flow stress. The effects of pressing speed, pressing temperature, workpiece material and die geometry on the temperature rise and flow behavior during ECAP process were investigated. The simulated temperature rise due to deformation heating was compared with published experimental results and a good agreement was obtained. Among the various die geometries studied, the two-turn die with 0° round corner generates the highest and most uniform plastic strain in the workpiece.

scholarly journals A Material Model for the Orthotropic and Viscous Behavior of Separators in Lithium-Ion Batteries under High Mechanical Loads

Energies ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4585
Author(s):  
Marian Bulla ◽  
Stefan Kolling ◽  
Elham Sahraei
Keyword(s):  
Mechanical Behavior ◽  
Lithium Ion ◽  
Material Model ◽  
Tensile Tests ◽  
Element Analysis ◽  
Rate Dependent ◽  
Novel Material ◽  
Li Ion ◽  
Role Based ◽  
Drive Systems

The present study is focused on the development of a material model where the orthotropic-visco-elastic and orthotropic-visco-plastic mechanical behavior of a polymeric material is considered. The increasing need to reduce the climate-damaging exhaust gases in the automotive industry leads to an increasing usage of electric powered drive systems using Lithium-ion (Li-ion) batteries. For the safety and crashworthiness investigations, a deeper understanding of the mechanical behavior under high and dynamic loads is needed. In order to prevent internal short circuits and thermal runaways within a Li-ion battery, the separator plays a crucial role. Based on results of material tests, a novel material model for finite element analysis (FEA) is developed using the explicit solver Altair Radioss. Based on this model, the visco-elastic-orthotropic, as well as the visco-plastic-orthotropic, behavior until failure can be modeled. Finally, a FE simulation model of the separator material is performed, using the results of different tensile tests conducted at three different velocities, 0.1 mm·s−1, 1.0 mm·s−1 and 10.0 mm·s−1 and different orientations of the specimen. The purpose is to predict the anisotropic, rate-dependent stiffness behavior of separator materials in order to improve FE simulations of the mechanical behavior of batteries and therefore reduce the development time of electrically powered vehicles and consumer goods. The present novel material model in combination with a well-suited failure criterion, which considers the different states of stress and anisotropic-visco-dependent failure limits, can be applied for crashworthiness FE analysis. The model succeeded in predicting anisotropic, visco-elastic orthotropic and visco-plastic orthotropic stiffness behavior up to failure.

Numerical Simulation on Thixo-Forging of Magnesium Matrix Composite

2011 ◽  
Vol 189-193 ◽  
pp. 2535-2538 ◽  
Author(s):  
Hong Yan ◽  
Wen Xian Huang
Keyword(s):  
Numerical Simulation ◽  
Matrix Composite ◽  
Metal Flow ◽  
Magnesium Matrix Composite ◽  
Magnesium Matrix ◽  
Simulation Based ◽  
Prior Literature ◽  
Simulation Results ◽  
Computer Numerical Simulation ◽  
Good Agreement

The thixo-forging of magnesium matrix composite was analyzed with computer numerical simulation based on rigid viscoplastic finite element method. The constitutive model of SiCp/AZ61 composite was established in our prior literature. Behavior of metal flow and temperature field were obtained. The differences between traditional forging and thixo-forging processes were analyzed. Results indicated that thixo-forging was better in filling cavity than forging. Simulation results were good agreement with experimental ones.

Polycrystal Simulations Investigating the Effect of Additional Slip System Availability in a 6063 Aluminum Alloy at Elevated Temperature

2008 ◽  
Vol 130 (2) ◽  
Author(s):  
Antoinette M. Maniatty ◽  
David J. Littlewood ◽  
Jing Lu
Keyword(s):  
Aluminum Alloy ◽  
Elevated Temperature ◽  
Compression Test ◽  
Elevated Temperatures ◽  
Material Model ◽  
Grain Structure ◽  
Slip Systems ◽  
Modeling Framework ◽  
Element Analysis ◽  
6063 Aluminum Alloy

In order to better understand and predict the intragrain heterogeneous deformation in a 6063 aluminum alloy deformed at an elevated temperature, when additional slip systems beyond the usual octahedral slip systems are active, a modeling framework for analyzing representative polycrystals under these conditions is presented. A model polycrystal that has a similar microstructure to that observed in the material under consideration is modeled with a finite element analysis. A large number of elements per grain (more than 1000) are used to capture well the intragranular heterogeneous response. The polycrystal model is analyzed with three different sets of initial orientations. A compression test is used to calibrate the material model, and a macroscale simulation of the compression test is used to define the deformation history applied to the model polycrystal. In order to reduce boundary condition effects, periodic boundary conditions are applied to the model polycrystal. To investigate the effect of additional slip systems expected to be active at elevated temperatures, the results considering only the 12 {111}⟨110⟩ slip systems are compared to the results with the additional 12 {110}⟨110⟩ and {001}⟨110⟩ slip systems available (i.e., 24 available slip systems). The resulting predicted grain structure and texture are compared to the experimentally observed grain structure and texture in the 6063 aluminum alloy compression sample as well as to the available data in the literature, and the intragranular misorientations are studied.

Numerical Simulation of Thermoplastic Composite Material by ANSYS

2011 ◽  
Vol 279 ◽  
pp. 181-185 ◽  
Author(s):  
Guo Hua Zhao ◽  
Qing Lian Shu ◽  
Bo Sheng Huang
Keyword(s):  
Numerical Simulation ◽  
Composite Material ◽  
Composite Structures ◽  
Material Model ◽  
General Purpose ◽  
Thermoplastic Composite ◽  
Finite Element Code ◽  
Peek Composite ◽  
Test Result ◽  
Good Agreement

This paper proposes a material model of AS4/PEEK, a typical thermoplastic composite material, for the general purpose finite element code—ANSYS, which can be used to predict the mechanical behavior of AS4/PEEK composite structures. The computational result using this model has a good agreement with the test result. This investigation can lay the foundation for the numerical simulation of thermoplastic composite structures.

ALTERNATIVE COEFFICIENT OF CONCORDANCE IN CASE OF CONNECTED RANKS

2021 ◽  
pp. 40-45
Author(s):  
Ю.В. Лубенец
Keyword(s):  
Expert Opinion ◽  
Special Kind ◽  
Statistical Characteristics ◽  
Expert Survey ◽  
Complete Consistency ◽  
Expert Opinions ◽  
Coefficient Of Concordance ◽  
Definition Of ◽  
Two Stages ◽  
Good Agreement

Рассматривается оценка согласованности мнений экспертов при проведении экспертного опроса. Наиболее часто в качестве такой оценки применяется коэффициент конкордации Кендалла. Однако этот коэффициент не может в полной мере применяться для установления хорошей согласованности мнений экспертов, поскольку он показывает только отклонение от случаев полной несогласованности. Для устранения данного недостатка может рассматриваться альтернативный коэффициент конкордации, оценивающий близость сумм рангов альтернатив к случаю полной согласованности. Здесь дается определение этого коэффициента при наличии связанных рангов. Сложность определения заключается в том, что в этом случае наблюдается несколько случаев полной согласованности с различными суммами рангов. Определение альтернативного коэффициента конкордации при наличии связанных рангов проводится в два этапа. Сначала вводится его определение для упорядоченных таблиц специального вида и показывается его совпадение с коэффициентом конкордации Кендалла в этом случае. После дается определение альтернативного коэффициента конкордации в общем случае и показывается более простая формула его вычисления. Далее приводятся некоторые примеры сравнений значений рассматриваемых коэффициентов конкордации, их статистических характеристик и гистограмм The article considers evaluation of expert opinion consistency when conducting an expert survey. The most commonly used score is Kendall's coefficient of concordance. However, this coefficient cannot be fully applied to establish good agreement of expert opinions, as it only shows deviations from cases of complete inconsistency. To eliminate this drawback, an alternative concordance coefficient can be considered, which estimates the proximity of the sums of the ranks of the alternatives to the case of complete consistency. The article gives the definition of this coefficient in the presence of connected ranks. The difficulty of this definition lies in the fact that in this case there are several cases of complete consistency with different sums of ranks. Definition of the alternative coefficient of concordance in the presence of tied ranks is carried out in two stages. First, its definition for ordered tables of a special kind is introduced and its coincidence with Kendall's coefficient of concordance in this case is shown. After that, the definition of the alternative coefficient of concordance in the general case is given and a simpler formula for its calculation is shown. Below are some examples of comparisons of the values of the considered concordance coefficients, their statistical characteristics, and histograms

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