Effect of Solution Heat Treatment Conditions on the Mechanical Properties and Formability for AA 2024 Alloy

2014 ◽  
Vol 686 ◽  
pp. 3-9 ◽  
Author(s):  
Murat Dilmeç ◽  
Hüseyin Arıkan
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Solution Heat Treatment ◽  
Optimal Solution ◽  
Heat Treatment Condition ◽  
Solution Temperature ◽  
Dome Height ◽  
Treatment Conditions ◽  
2024 Alloy ◽  
Aa 2024

The properties of the heat-treatable aluminum alloys are enhanced by solution heat treatment and controlled ageing. The mechanical properties become stable with natural ageing at room temperature within a few days for some heat-treatable alloys, especially 2XXX series, considerable changes of the properties occur even after many years for some of them. Solution heat treatment of AA 2024 is very critical and sensible and therefore it should be carefully conducted. In this research, the effects of the solution temperature, soak time, quenching delay and heating rate of AA 2024 on the mechanical properties and the formability index (limiting dome height) were investigated in order to determine optimal solution heat treatment condition. Mechanical properties were determined and limiting dome heights of the formed parts were measured for all the situations and optimal solution heat treatment conditions were determined by using ANOVA method.

scholarly journals Selection of optimal solution heat treatment of the casting cylinder heads

2018 ◽  
Vol 157 ◽  
pp. 02053 ◽  
Author(s):  
Eva Tillová ◽  
Mária Chalupová ◽  
Lenka Kuchariková ◽  
Juraj Belan ◽  
Denisa Závodská
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Solution Heat Treatment ◽  
Treatment Time ◽  
Crack Nucleation ◽  
Particle Density ◽  
Solution Treatment ◽  
Optimal Solution ◽  
Solution Temperature ◽  
Selection Of

The effect of solution treatment on mechanical properties (UTS, elongation, Brinell hardness) and microstructure (Si-morphology and Si-size) of an aluminium alloy (A356) used for casting cylinder heads was studied. The tests were carried out with specimens machined from the bulkheads of V8 engine blocks cast by the low pressure process. The samples were tested in as-cast and T6 heat treating conditions (solution heat treatment at 530°C with different time - 2, 3, 4, 5, 6, 7 hours, quenching in water at 20°C and precipitation hardened for 4 hour at 160°C). The results show that used heat treatment improves mechanical properties of the cylinder head casts. Tensile strength and hardness of specimens increase with solution treatment time. The hardness is a reflection of solution strengthening and silicon particle distribution in matrix. Solution temperature 530°C and 5 hours solution time is appropriate to obtain better morphology and distribution of Si particles in microstructure. Prolonged solution treatment (more than 5 hours) leads to a coarsening of the Si particles, while the numerical Si density decreases. As the particle density decreases, a fewer number of sites are available for crack nucleation, and hence, the fracture properties are improved. The data obtained from this study will be used to improve process control, and to help the selection of heat treatment of the casting for future products.

Effects of Heat Treatment Conditions on the Mechanical Properties of AA 2024 Alloy

2012 ◽  
Vol 217-219 ◽  
pp. 1225-1229 ◽  
Author(s):  
Huseyin Selcuk Halkaci ◽  
Mevlut Turkoz ◽  
Osman Yiğit
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminum Alloys ◽  
Low Cost ◽  
Weight Ratio ◽  
High Strength ◽  
Delay Condition ◽  
Solution Temperature ◽  
2024 Alloy ◽  
Aa 2024

Aluminum alloys have good properties such as high strength-to-weight ratio, corrosion resistance and relatively low cost. Nowadays they are primarily used as wrought and cast in many industries such as automotive, aviation and aerospace because of these properties. Aluminum alloys are classified into two categories as non-heat-treatable and heat-treatable. The mechanical properties of the heat-treatable alloys are improved by solution heat treatment and controlled ageing. While mechanical properties of some heat-treatable alloys, especially 2XXX series, become stable with natural ageing at room temperature within a few days, some of them are unstable and exhibit significant changes in properties even after many years. Heat treatment process of AA 2024 is very sensible and critical and therefore should be carefully performed. In this research, effects of the solution temperature, soaking time, heating rate and quenching delay condition of AA 2024 on the mechanical properties were investigated.

Consequences of Inappropriate Temperatures of the Solution Heat Treatment in Al-Si-Cu Cast Alloys

2020 ◽  
Vol 405 ◽  
pp. 357-364
Author(s):  
Lenka Kuchariková ◽  
Eva Tillová ◽  
Ivana Švecová
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Solution Heat Treatment ◽  
Solution Treatment ◽  
Age Hardening ◽  
Solution Temperature ◽  
Optimum Conditions ◽  
Cu Alloy ◽  
Cast Alloys ◽  
Casting Industry

Al-Si-Cu alloy systems have a great importance in the casting industry due to their excellent castability, good mechanical properties and wear resistance. Addition of alloying elements, such as Mg and Cu, makes these alloys heat treatable. Improving of their mechanical properties allows their using in new, more demanding applications (e.g. engines, cylinder heads etc.). The most applied heat treatment for this alloy is a T6 (age hardening). Such a heat treatment is required for precipitation of the Al2Cu hardening dispersed phase that increases the mechanical properties of Al alloys. Therefore, the consequences of different solution heat treatment temperatures 505, 515 and 525 °C for AlSi9Cu3 and 515, 525 and 545 °C for AlSi12Cu1Fe cast alloys, with holding times 2, 4, 8, 16 and 32 hours, were investigated in this study. The effect of solution treatment was evaluated based on changes in microstructure (optical microscopy) and mechanical properties (hardness, impact energy and ultimate tensile strength). The study confirms the strengthening of the experimental alloys caused by application of optimum conditions of T6 and melting of the Cu-rich phases with application of inappropriate solution temperature, as well as distortion and changes of the testing bars.

scholarly journals Influence and Sensitivity of Temperature and Microstructure on the Fluctuation of Creep Properties in Ni-Base Superalloy

Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 4758
Author(s):  
Zhihao Yao ◽  
Biao Zhou ◽  
Kaijun Yao ◽  
Hongying Wang ◽  
Jianxin Dong ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Residual Strain ◽  
Solution Heat Treatment ◽  
Low Cycle Fatigue ◽  
Fatigue Properties ◽  
Solution Temperature ◽  
Temperature Sensitive ◽  
Cycle Fatigue ◽  
Aero Engines

In this work, the sensitivity zone of microstructure and temperature for precipitation-strengthened nickel-based superalloys, used for turbine applications in aero-engines, has been firstly established. Heat treatment experiments with different solution temperatures were carried out. The microstructure evolution and creep residual strain sensitivity, low cycle fatigue properties, and tensile properties are analyzed, and the essential reason for the fluctuation of the mechanical properties of nickel-based superalloys was revealed. The main results obtained are as follows: following subsolvus solution heat treatment with a temperature of 1020 °C, samples have a high primary γ′I phase content, which is beneficial to low creep residual strain. Above the supersolvus solution temperature of 1040 °C, the creep residual strain value and low cycle fatigue performance fluctuate significantly. The essential reason for the dramatic fluctuation of performance is the presence of γ′ phases in different sizes and quantities, especially following the solution heat treatment in the temperature-sensitive zone of the γ′I phase, which is likely to cause huge fluctuations in the microstructure of tertiary γ′III phases. A zone of particular sensitivity in terms of temperature and microstructure for the γ′I phase is proposed. The range of suitable solution temperatures are discussed. In order to maintain stable mechanical properties without large fluctuations, the influence of the sensitivity within this temperature and microstructure zone on the γ′ phase should be considered.

Process Dependence of Microstructure and Properties of Sintered Aluminum Nitride for Electronic Packaging

1992 ◽  
Vol 264 ◽  
Author(s):  
I. Dutta ◽  
S. Mitra ◽  
J. Cooper
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminum Nitride ◽  
Treatment Condition ◽  
Heat Treatment Condition ◽  
Boundary Phase ◽  
Secondary Phases ◽  
Treatment Conditions ◽  
Sintered Aluminum ◽  
Sintered Product

AbstractThe development of secondary phases due to additions of Y2O3 during sintering of aluminum nitride was studied. Depending on the heat treatment conditions and the amount of Y2O3 added, different proportions of AlYO3, Al5Y3O12 and Al2Y4O9 were found at the grain boundaries. Temperatures ≳1850°C also resulted in loss of Y2O3 and/or Y-aluminate, yielding some γAl2O3. The mechanical properties and the thermal conductivity of the sintered product were observed to be dependent on the grain boundary phase constitution and hence the specific heat treatment condition.

scholarly journals INFLUENCE OF HEAT TREATMENT ON MICROSTRUCTURAL EVOLUTION AND MECHANICAL CHARACTERISTICS OF AA6061 ALUMINUM ALLOY / TERMINIO APDOROJIMO ĮTAKA ALIUMINIO LYDINIO AA6061 MIKROSTRUKTŪRAI IR MECHANINĖMS SAVYBĖMS

2019 ◽  
Vol 11 (0) ◽  
pp. 1-5
Author(s):  
Hanae Chabba ◽  
Irmantas Gedzevičius ◽  
Valentinas Varnauskas ◽  
Driss Dafir ◽  
Fouzi Belmir
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Electrical Resistivity ◽  
Aluminum Alloy ◽  
Solution Heat Treatment ◽  
Room Temperature ◽  
Mechanical Characteristics ◽  
Micro Hardness ◽  
Treatment Conditions ◽  
Experimental Parameters

This study aims to understand the influence of heat treatment on behavior of AA6061 aluminum alloy at room temperature for various heat treatment. Two experimental parameters for this alloy are defined: micro hardness and the electrical resistivity, as a function of heat treatment at ambient temperature. The results show that the heat treatment conditions have an effective influence in mechanical properties of Al-Mg-Si aluminum alloy. This variation of the mechanical properties is the result of microstructural changes which have been observed using optical microscopy. When the material is subjected to a solution heat treatment followed by quenching and artificial aging, its mechanical properties, especially micro hardness and electrical resistivity, reach their highest levels and become very good compared to the other heat treatment applied to the same alloy.

scholarly journals The Effect of Toughening Combined with Microjet Cooling During Quenching (Solution Heat Treatment) of Calcium Carbide-Modified CuAl10Fe4Ni4 Alloy on its Mechanical Properties

2013 ◽  
Vol 13 (1) ◽  
pp. 29-32 ◽  
Author(s):  
Z. Górny ◽  
S. Kluska Nawarecka ◽  
K. Saja
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
High Temperature ◽  
Solution Heat Treatment ◽  
Calcium Carbide ◽  
Aluminum Bronze ◽  
Treatment Conditions ◽  
High Temperature Aging ◽  
The Impact ◽  
Temperature Aging

Abstract The work presents the results of the experimental research concerning the impact of a heat treatment (toughening) of aluminum bronze CuAl10Fe4Ni4 on its mechanical properties. The conditions of the experiments and selected results are described. A detailed description of the effects of individual heat treatment conditions namely low and high temperature aging is also presented in the work.

Influence of Solution Heat Treatment Temperature and Time on the Microstructure and Mechanical Properties of Gas Induced Semi-Solid (GISS) 6061 Aluminum Alloy

2013 ◽  
Vol 313-314 ◽  
pp. 67-71 ◽  
Author(s):  
Nitikarn Pajaroen ◽  
Thawatchai Plookphol ◽  
Jessada Wannasin ◽  
Sirikul Wisutmethangoon
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Aluminum Alloy ◽  
Treatment Condition ◽  
Solution Heat Treatment ◽  
Heat Treatment Condition ◽  
Eutectic Phase ◽  
6061 Aluminum Alloy ◽  
Semi Solid ◽  
Optimum Solution

The influence of solution heat treatment (SHT) temperature and time on the microstructure and mechanical properties of semi-solid 6061 aluminum alloy has been investigated in this study. Microstructure of the as-cast 6061 aluminum alloy mainly consisted of globular α-Al matrix and eutectic phase (α-Al + Mg2Si) at the grain boundary (GB). Iron rich intermetallic phase was also observed at the grain boundary. Eutectic phase started to dissolve after solution heat treatment. The dissolution of eutectic phase increased with increasing solution treatment time, however, the amount of remaining eutectic phase was found to be slightly changed after solution treating longer than 1 h at 550 °C and 2 h at 530 °C. Hardness and tensile results of specimens after artificial aging were utilized to compare and select the optimum solution heat treatment condition cooperating with the microstructural observation. The optimum solution heat treatment condition of the alloy in this study was at 530 °C for 2 h.

scholarly journals Heat Treatment Evaluation for the Camshafts Production of ADI Low Alloyed with Vanadium

Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1036
Author(s):  
Eduardo Colin García ◽  
Alejandro Cruz Ramírez ◽  
Guillermo Reyes Castellanos ◽  
José Federico Chávez Alcalá ◽  
Jaime Téllez Ramírez ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Strength ◽  
Ductile Iron ◽  
Volume Fraction ◽  
Energy Impact ◽  
Treatment Conditions ◽  
Mold Casting ◽  
Grade 3 ◽  
Good Agreement

Ductile iron camshafts low alloyed with 0.2 and 0.3 wt % vanadium were produced by one of the largest manufacturers of the ductile iron camshafts in México “ARBOMEX S.A de C.V” by a phenolic urethane no-bake sand mold casting method. During functioning, camshafts are subject to bending and torsional stresses, and the lobe surfaces are highly loaded. Thus, high toughness and wear resistance are essential for this component. In this work, two austempering ductile iron heat treatments were evaluated to increase the mechanical properties of tensile strength, hardness, and toughness of the ductile iron camshaft low alloyed with vanadium. The austempering process was held at 265 and 305 °C and austempering times of 30, 60, 90, and 120 min. The volume fraction of high-carbon austenite was determined for the heat treatment conditions by XRD measurements. The ausferritic matrix was determined in 90 min for both austempering temperatures, having a good agreement with the microstructural and hardness evolution as the austempering time increased. The mechanical properties of tensile strength, hardness, and toughness were evaluated from samples obtained from the camshaft and the standard Keel block. The highest mechanical properties were obtained for the austempering heat treatment of 265 °C for 90 min for the ADI containing 0.3 wt % V. The tensile and yield strength were 1200 and 1051 MPa, respectively, while the hardness and the energy impact values were of 47 HRC and 26 J; these values are in the range expected for an ADI grade 3.

scholarly journals Achievement of High Strength and Ductility in Al–Si–Cu–Mg Alloys by Intermediate Phase Optimization in As-Cast and Heat Treatment Conditions

Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 647 ◽  
Author(s):  
Bingrong Zhang ◽  
Lingkun Zhang ◽  
Zhiming Wang ◽  
Anjiang Gao
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Strength ◽  
Ultimate Tensile Strength ◽  
Intermediate Phase ◽  
High Strength ◽  
Mg Alloys ◽  
Artificial Ageing ◽  
Treatment Conditions ◽  
Eutectic Si

In order to obtain high-strength and high-ductility Al–Si–Cu–Mg alloys, the present research is focused on optimizing the composition of soluble phases, the structure and morphology of insoluble phases, and artificial ageing processes. The results show that the best matches, 0.4 wt% Mg and 1.2 wt% Cu in the Al–9Si alloy, avoided the toxic effect of the blocky Al2Cu on the mechanical properties of the alloy. The addition of 0.6 wt% Zn modified the morphology of eutectic Si from coarse particles to fine fibrous particles and the texture of Fe-rich phases from acicular β-Fe to blocky π-Fe in the Al–9Si–1.2Cu–0.4Mg-based alloy. With the optimization of the heat treatment parameters, the spherical eutectic Si and the fully fused β-Fe dramatically improved the ultimate tensile strength and elongation to fracture. Compared with the Al–9Si–1.2Cu–0.4Mg-based alloy, the 0.6 wt% Zn modified alloy not only increased the ultimate tensile strength and elongation to fracture of peak ageing but also reduced the time of peak ageing. The following improved combination of higher tensile strength and higher elongation was achieved for 0.6 wt% Zn modified alloy by double-stage ageing: 100 °C × 3 h + 180 °C × 7 h, with mechanical properties of ultimate tensile strength (UTS) of ~371 MPa, yield strength (YS) of ~291 MPa, and elongation to fracture (E%) of ~5.6%.

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