Influence of Geometrical Features of Meso-Defects on Damage Evolution of Metal Structure

2015 ◽  
Vol 723 ◽  
pp. 21-25
Author(s):  
Chao Fan Zhao ◽  
Zhao Xia Li

To study the failure process of metal structure with meso-defects, RVE (representative volume element) with various initial meso-defects were analyzed by using ABAQUS software, the parameter f (void volume fraction) of GTN damage model was regarded as the criterion of structural damage. The result shows that f increased more obvious with volume of defects for spherical defects with the same shape but different size. When the radius of defects is less than 0.15mm, the influence of defects’ volume on increases of f is clear enough. When the radius is greater than 0.15mm, the effects is diminishing. For ellipsoidal defects with the same volume but different aspect ratio, when the long axis perpendicular to the direction of load, the increased trend of f according to plastic deformation more obvious along with aspect ratio of defects. Apparently, as aspect ratio approaches infinity, f would have the fastest growth. Consequently, the bigger defect volume and aspect ratio, the more conducive for damage evolution of the metal structure.

2021 ◽  
Vol 40 (1) ◽  
pp. 310-324
Author(s):  
Ying Tong ◽  
Jiang Zhao ◽  
Guo-zheng Quan

Abstract Understanding the damage evolution of alloys during a plastic deformation process is significant to the structural design of components and accident prevention. In order to visualize the damage evolution in the plastic deformation of Ti–3Al–2Mo–2Zr alloy, a series of uniaxial tensile experiments for this alloy were carried out under the strain rates of 0.1–10 s−1 at room temperature, and the stress–strain curves were achieved. On the other hand, the finite element (FE) models of these uniaxial tensile processes were established. A microvoids proliferation model, Gurson–Tvergaard–Needleman (GTN) damage model, was implanted into the uniaxial tensile models, and the simulated stress–strain curves corresponding to different GTN parameter combinations were obtained. Based on the simulated and experimental stress–strain curves, the GTN parameters of this alloy were solved by response surface methodology (RSM). The solved GTN parameters suggest that higher strain rate can enhance the proliferation and coalescence of microvoids. Furthermore, the uniaxial tensile tests over different strain rates were simulated using the solved GTN parameters. Then, the damage processes were visualized and evaluated. The result shows that the degradation speed of this alloy is slow at the initial stage of the tensile deformation and then accelerates once the voids volume fraction reaches a critical value.


Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 761 ◽  
Author(s):  
Fei Feng ◽  
Jianjun Li ◽  
Peng Yuan ◽  
Qixian Zhang ◽  
Pan Huang ◽  
...  

An increasing demand exists within the automotive industry to utilize aluminum alloy sheets because of their excellent strength-weight ratio and low emissions, which can improve fuel economy and reduce environmental pollution. High-speed automobile impactions are complicated and highly nonlinear deformation processes. Thus, in this paper, a Gurson-Tvergaard-Needleman (GTN) damage model is used to describe the damage behavior of high-speed electromagnetic impaction to predict the fracture behavior of 5052-O aluminum alloy under high-speed impaction. The parameters of the GTN damage model are obtained based on high-speed electromagnetic forming experiments via scanning electron microscopy. The high-speed electromagnetic impaction behavior process is analyzed according to the obtained GTN model parameters. The shape of the high-speed electromagnetic impaction in the numerical simulations agrees with the experimental results. The analysis of the plastic strain and void volume fraction distributions are analyzed during the process of high-speed impact, which indicates the validity of using the GTN damage model to describe or predict the fracture behavior of high-speed electromagnetic impaction.


PLoS ONE ◽  
2021 ◽  
Vol 16 (4) ◽  
pp. e0250588
Author(s):  
Tiancheng Fang ◽  
Fushen Ren ◽  
Baojin Wang ◽  
Jianxun Cheng ◽  
Hanxu Liu

Aimed at the technical problems of low drilling speed and difficult rock-breaking in deep-well and hard rock-stratum, particle waterjet coupled impact rock-breaking technology in rotary drilling is put forward in this paper. Firstly, the working principle of particle jet impact rock-breaking in rotary drilling was introduced, and the acceleration model of particle jet and the damage model of rock were established. The acceleration mechanism of particles and dynamic damage evolution process of rock under particle jet were studied, which showed that the broken pit and rock damage would increase with time gone on, and damage evolution of rock presented the radial expansion. Then, experimental device of particle jet coupled impact rock-breaking in rotary state was developed, and the effect of jet parameters on penetration depth and failure volume was analyzed with comparison of la experiment and numerical simulation. The results showed that drilling speed with particle jet impact is twice that of conventional drilling, and combination nozzles layout of impact angle with 8°and 20° can achieve rock-drilled rapidly, which also demonstrated the correctness of simulation method. The device development and the rock-breaking results analysis would be of great value for engineering application.


2005 ◽  
Vol 127 (3) ◽  
pp. 318-324 ◽  
Author(s):  
H. T. Liu ◽  
L. Z. Sun ◽  
H. C. Wu

In the modeling of microstructural damage mechanisms of composites, damage evolution plays an important role and has significant effects on the overall nonlinear behavior of composites. In this study, a microstructural Monte Carlo simulation method is proposed to predict the volume fraction evolution of damaged particles due to particle-cracking for metal matrix composites with randomly distributed spheroidal particles. The performance function is constructed using a stress-based damage criterion. A micromechanics-based elastoplastic and damage model is applied to compute the local stress field and to estimate the overall nonlinear response of the composites with particle-cracking damage mechanism. The factors that affect the damage evolution are investigated and the effects of particle shape and damage strength on damage evolution are discussed in detail. Simulation results are compared with experiments and good agreement is obtained.


2006 ◽  
Vol 324-325 ◽  
pp. 579-582
Author(s):  
Jun Feng Zhang ◽  
Tao Qi

A 3D anisotropic elastoplastic-damage model was presented based on continuum damage mechanics theory. In this model, the tensor decomposition technique is employed. Combined with the plastic yield rule and damage evolution, the stress tensor in incremental format is obtained. The derivate eigenmodes in the proposed model are assumed to be related with the uniaxial behavior of the rock material. Each eigenmode has a corresponding damage variable due to the fact that damage is a function of the magnitude of the eigenstrain. Within an eigenmodes, different damage evolution can be used for tensile and compressive loadings. This model was also developed into finite element code in explicit format, and the code was integrated into the well-known computational environment ABAQUS using the ABAQUS/Explicit Solver. Numerical simulation of an uniaxial compressive test for a rock sample is used to examine the performance of the proposed model, and the progressive failure process of the rock sample is unveiled.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Jichang Wang ◽  
Xiaoming Guo

PurposeA mesoscopic phase field (PF) model is proposed to simulate the meso-failure process of lightweight concrete.Design/methodology/approachThe PF damage model is applied to the meso-failure process of lightweight concrete through the ABAQUS subroutine user-defined element (UEL). And the improved staggered iteration scheme with a one-pass procedure is used to alternately solve the coupling equations.FindingsThese examples clearly show that the crack initiation of the lightweight concrete specimens mainly occurs in the ceramsite aggregates with weak strength, especially in the larger aggregates. The crack propagation paths of the specimens with the same volume fraction of light aggregates are completely different, but the crack propagation paths all pass through the ceramsite aggregates near the cracks. The results also showed that with the increase in the volume fractions of the aggregates, the slope and the peak loads of the force-deflection (F-d) curves gradually decrease, the load-bearing capacity of the lightweight concrete specimens decreases, and crack branching and coalescence are less likely during crack propagation.Originality/valueThe mesostructures with a mortar matrix, aggregates and an interfacial transition zone (ITZ) are generated by an automatic generation and placement program, thus incorporating the typical three-phase characteristics of lightweight concrete into the PF model.


Author(s):  
C L Chow ◽  
X F Chen

A three-dimensional ductile damage model based on the endochronic plastic theory is developed and employed to characterize the failure process of double-edge notched thick-tension specimens. A ductile damage evolution equation is derived with a new intrinsic time-scale specifically defined to characterize damage evolution. Two damage failure criteria are proposed and employed to predict the failure loads and crack initiation sites which correspond well with those measured experimentally.


2021 ◽  
Vol 13 (9) ◽  
pp. 5086
Author(s):  
Fatih Selimefendigil ◽  
Hakan F. Oztop ◽  
Ali J. Chamkha

Single and double impinging jets heat transfer of non-Newtonian power law nanofluid on a partly curved surface under the inclined magnetic field effects is analyzed with finite element method. The numerical work is performed for various values of Reynolds number (Re, between 100 and 300), Hartmann number (Ha, between 0 and 10), magnetic field inclination (γ, between 0 and 90), curved wall aspect ratio (AR, between 01. and 1.2), power law index (n, between 0.8 and 1.2), nanoparticle volume fraction (ϕ, between 0 and 0.04) and particle size in nm (dp, between 20 and 80). The amount of rise in average Nusselt (Nu) number with Re number depends upon the power law index while the discrepancy between the Newtonian fluid case becomes higher with higher values of power law indices. As compared to case with n = 1, discrepancy in the average Nu number are obtained as −38% and 71.5% for cases with n = 0.8 and n = 1.2. The magnetic field strength and inclination can be used to control the size and number or vortices. As magnetic field is imposed at the higher strength, the average Nu reduces by about 26.6% and 7.5% for single and double jets with n greater than 1 while it increases by about 4.78% and 12.58% with n less than 1. The inclination of magnetic field also plays an important role on the amount of enhancement in the average Nu number for different n values. The aspect ratio of the curved wall affects the flow field slightly while the average Nu variation becomes 5%. Average Nu number increases with higher solid particle volume fraction and with smaller particle size. At the highest particle size, it is increased by about 14%. There is 7% variation in the average Nu number when cases with lowest and highest particle size are compared. Finally, convective heat transfer performance modeling with four inputs and one output is successfully obtained by using Adaptive Neuro-Fuzzy Interface System (ANFIS) which provides fast and accurate prediction results.


Metals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 47
Author(s):  
Jelena Živković ◽  
Vladimir Dunić ◽  
Vladimir Milovanović ◽  
Ana Pavlović ◽  
Miroslav Živković

Steel structures are designed to operate in an elastic domain, but sometimes plastic strains induce damage and fracture. Besides experimental investigation, a phase-field damage model (PFDM) emerged as a cutting-edge simulation technique for predicting damage evolution. In this paper, a von Mises metal plasticity model is modified and a coupling with PFDM is improved to simulate ductile behavior of metallic materials with or without constant stress plateau after yielding occurs. The proposed improvements are: (1) new coupling variable activated after the critical equivalent plastic strain is reached; (2) two-stage yield function consisting of perfect plasticity and extended Simo-type hardening functions. The uniaxial tension tests are conducted for verification purposes and identifying the material parameters. The staggered iterative scheme, multiplicative decomposition of the deformation gradient, and logarithmic natural strain measure are employed for the implementation into finite element method (FEM) software. The coupling is verified by the ‘one element’ example. The excellent qualitative and quantitative overlapping of the force-displacement response of experimental and simulation results is recorded. The practical significances of the proposed PFDM are a better insight into the simulation of damage evolution in steel structures, and an easy extension of existing the von Mises plasticity model coupled to damage phase-field.


2021 ◽  
Vol 11 (8) ◽  
pp. 3378
Author(s):  
Jie Chen ◽  
Darby J. Luscher ◽  
Saryu J. Fensin

A void coalescence term was proposed as an addition to the original void nucleation and growth (NAG) model to accurately describe void evolution under dynamic loading. The new model, termed as modified void nucleation and growth model (MNAG model), incorporated analytic equations to explicitly account for the evolution of the void number density and the void volume fraction (damage) during void nucleation, growth, as well as the coalescence stage. The parameters in the MNAG model were fitted to molecular dynamics (MD) shock data for single-crystal and nanocrystalline Ta, and the corresponding nucleation, growth, and coalescence rates were extracted. The results suggested that void nucleation, growth, and coalescence rates were dependent on the orientation as well as grain size. Compared to other models, such as NAG, Cocks–Ashby, Tepla, and Tonks, which were only able to reproduce early or later stage damage evolution, the MNAG model was able to reproduce all stages associated with nucleation, growth, and coalescence. The MNAG model could provide the basis for hydrodynamic simulations to improve the fidelity of the damage nucleation and evolution in 3-D microstructures.


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