Metal Recovery and Exploitation of Lignite Ashes by Combined Physicochemical and Biotechnological Approaches

2015 ◽  
Vol 1130 ◽  
pp. 296-299
Author(s):  
René Kermer ◽  
Sabrina Hedrich ◽  
Beate Brett ◽  
Daniel Schrader ◽  
Konstantin Räuchle ◽  
...  

Ashes from lignite combustion for power generation contain strategic metals, metalloids and rare earth elements and may thus be a potential source of industrially demanded metals. The presented project focuses on the assessment and exploitation of this potential raw material. Lignite ash assessment showed that largest ash amounts for potential exploitation are available in the Lusatia district, Saxony. Mechanical ash pre-treatment in principle provided enriched fractions by different methods but still suffered from low yields of enriched fractions. Thermal ash processing showed multiple significant phase changes compared to original ash. Subsequent chemical leaching using HClaq resulted in high metal extraction. Alternatively, bioleaching was applied using acidophilic Fe (II) and S-oxidizing or Fe (III)-reducing microorganisms (MO) as well as heterotrophic MO. The results indicated likewise high and partly specific metal mobilizations. Industrial ash exploitation was accomplished by direct reaction with acids resulting in Al-Fe-solutions which potentially can be applied in water treatment.

Minerals ◽  
2020 ◽  
Vol 10 (8) ◽  
pp. 654 ◽  
Author(s):  
Päivi Kinnunen ◽  
Jarno Mäkinen ◽  
Marja Salo ◽  
Ratana Soth ◽  
Konstantinos Komnitsas

Copper slags produced in vast quantities in smelting operations could be considered as secondary material sources instead of stockpiling them in landfills. This study investigates the recovery of valuable metals from copper slag and the valorisation of the leach residue as construction material in line with the principles of a circular economy. By taking into account that the environmental characterization of the as-received copper slag did not allow its disposal in landfills without prior treatment, chemical and biological leaching were tested for the recovery of metals. Pre-treatment with acids, namely HNO3 and H2SO4, resulted in the extraction of several target metals and the production of an almost inert waste. Despite the clearly better oxidative conditions prevailing in the bioleaching reactors, chemical leaching resulted in the higher dissolution of Cu (71% vs. 51%), Co (70% vs. 36%), and Zn (65% vs. 44%). The acid consumption was much lower during the bioleaching experiments compared to the chemical leaching. The bioleach residue was suitable for its use as supplementary cementitious material, showing a better performance than the reference sample without causing any detrimental effects to the calcium aluminate cement (CAC) quality. The complete valorisation of copper slags is expected to improve the economics of the process, by avoiding landfill costs and producing saleable products with high added value.


Author(s):  
M. C. L. G. Vilarinho ◽  
N. M. B. Gonc¸alves ◽  
J. C. F. Teixeira

The sludge wastes generated by the metal plating industries are classified as hazardous wastes because of their high concentration of heavy metals. Amongst the various routes for their treatment, the hydrometallurgical processes are highly attractive because they can be tailored to the wide compositional range of such wastes and assure its metals recovery and/or toxicity reduction. In these processes the leaching operation is paramount to the overall efficiency. In this, the mixing of the leaching solution with sludge has to be effective in order to obtain high levels of metal extraction and make the process attractive. Most of the available data refers to laboratory tests. This paper reports on the use of CFD model to optimize the operation of a pilot size leaching tank. The results regarding the velocity field were compared with experimental data and proved that such techniques can be effectively applied to improve the process. A leaching experiment, with the best configuration for the mixing, yielded a high metal extraction, suggesting that this technique can be successfully implemented for the treatment of such wastes.


2001 ◽  
Vol 44 (10) ◽  
pp. 121-128 ◽  
Author(s):  
J.A. Müller

Pre-treatment processes have been developed in order to improve subsequent sludge treatment and disposal. Disintegration of sludge solids in the aqueous phase changes the sludge structure and solubilizes organic matter. This paper provides an overview of the applications of wet disintegration in wastewater and sludge treatment. Applied disintegration techniques such as mechanical, thermal, chemical and biological methods are briefly described. The methods are compared regarding energy consumption, operational reliability and stage of development for application on wastewater treatment plants. Mechanical and thermal methods appear to be most suitable at this stage. The effects of pre-treatment on subsequent sludge treatment processes and the wastewater treatment are described. The performance of various methods is assessed. For the improvement of stabilization, mechanical and ozone treatment as well as thermal treatment perform best. Dewatering can be enhanced by thermal and freeze/thaw treatment. All methods show positive effects in the reduction of the number of pathogens. Pre-treatment leads to secondary effects like the generation of recalcitrant compounds and odor, which is mainly a problem of thermal and ozone treatment. The evaluation of capital and operational costs is difficult, because of the lack of full-scale experience. Especially thermal, freeze/thaw and biological treatments can be realized at low costs if the conditions are appropriate. Nevertheless, the economic efficiency has to be investigated critically for each individual application.


2020 ◽  
pp. 59-71
Author(s):  
Evgeniy Gennad'yevich Shakhmatov ◽  
Elena Nikolayevna Makarova

The present work aimed to determine structural features of polysaccharides derived from the P. abies foliage by extraction with a (NH4)2C2O4 solution. The isolated polysaccharide was studied in detail by the methods of ion exchange chromatography, partial acidic hydrolys and NMR spectroscopy. It was shown that this polysaccharide contained polymers of various structures. The major constituents of PAO were low-methoxyl and low-acetylated 1,4-a-D-galacturonan and by minor parts of partly 2-O- and/or 3-O- acetylated rhamnogalacturonan-I (RG-I). The side carbohydrate chains of the branched region of RG-I were represented predominantly by highly branched 1,5-a-L-arabinan and minor portions of 1,4-β-D-galactan. In addition to the dominant pectins, polysaccharide PAO contained binding glycans of the glucomannans class, which indicated a close interaction of these polysaccharides in the cell walls. Thus, the structural features of pectin woody P. abies, extracted with a solution of (NH4)2C2O4, were first determined. It can be concluded that P. abies woody greens, a large tonnage waste from the wood processing industry, can be considered as a potential source of pectin substances. The results of studying the structure of components of woody green P. abies can be the basis for the development and improvement of new technologies for the integrated use of this raw material.


Fisheries ◽  
2020 ◽  
Vol 2020 (2) ◽  
pp. 113-117
Author(s):  
Olga Mezenova ◽  
Vladimir Wolkov ◽  
Larisa Baydalinova ◽  
Natalia Mezenova ◽  
Svetlana Agafonova ◽  
...  

The authors study three fractions obtained as a result of hydrolysis of smoked sprat heads (under temperature of 130oC and presser of 0.25 MPa) – fat, protein water-soluble, and protein-and-mineral ones. Waste from sprat production of two fish canning complexes of the Kaliningrad Region - “RosCon” and “Kolkhoz for the Motherland” - was used as raw material. Hydrolysis was carried out in an aqueous medium in two ways - with preliminary separation of fat and without this operation. The protein fraction was sublimated and its quantitative and qualitative indices were examined - mass yield, solubility, chemical composition and molecular fractional composition of the obtained peptide fractions were determined. The output of sublimated protein fractions is practically independent of the type of raw material and the method of pre-treatment and is 6.47.9% of the mass of raw materials. The chemical composition of protein fractions varies widely in terms of fat (1.4–8.3%), minerals (9.8–13.4%) and proteins (72.1–80.2%). The solubility of the peptide fractions ranged from 91-98%. The molecular weight assessment results showed a high content of a low molecular weight fraction of peptides with an MM of less than 10 kDa in all experimental samples (about 38%). This indicates a high digestibility and biological value of the obtained peptide compositions. Sublimated peptide compositions had typical organoleptic characteristics, pleasant aroma and taste of smoked fish. Ключевые


2019 ◽  
Vol 965 ◽  
pp. 117-123
Author(s):  
Igor Lapenda Wiesberg ◽  
José Luiz de Medeiros ◽  
Ofélia de Queiroz Fernandes Araújo

Chemical conversion of carbon dioxide (CO2) to methanol has the potential to address two relevant sustainability issues: economically feasible replacement of fossil raw materials and avoidance of greenhouse gas emissions. However, chemical stability of CO2 is a challenging impediment to conversion, requiring harsh reaction conditions at the expense of increased energy input, adding capital, operational and environmental costs. This work evaluates two innovative chemical conversion of CO2 to methanol: the indirect conversion, which uses synthesis gas produced by bi-reforming as intermediate, and the direct conversion, via hydrogenation. Process simulations are used to obtain mass and energy balances, needed to support economic analyses. Due to the uncertainties in the raw material prices, including CO2 and hydrogen (H2), its limits for economic viability are estimated and sensitivity analyzes are carried in predetermined prices (base cases). It is considered the scenario of free CO2 available in atmospheric conditions, as in a bioethanol industry, but the sensitivity analyses show the results for other scenarios, as in a CO2 rich natural gas, in which the cost of processing CO2 is zero. The economic analyses show that hydrogenation can be feasible if hydrogen prices are lower than 1000 US$/t, while the indirect route is viable only for cheap sources of natural gas below 3.7 US$/MMBtu. The CO2 pre-treatment costs are not as sensible as the others raw materials.


Minerals ◽  
2019 ◽  
Vol 10 (1) ◽  
pp. 20 ◽  
Author(s):  
Feng Zhao ◽  
Xunxiong Jiang ◽  
Shengdong Wang ◽  
Linyong Feng ◽  
Da Li

Ocean polymetallic nodules are oxide ores rich in Ni, Co, Cu, and Mn, which are valuable metals found in deep-sea mineral resources. Such non-ferrous metals do not exist in isolation, and producing concentrates using conventional mineral separation techniques is challenging without pre-treatment. We propose an effective, environmentally-friendly recovery technology combined with solid-state metalized reduction treatment and magnetic separation to recycle these metals from ocean polymetallic nodules. We conducted single-factor tests to investigate the effects of additives, anthracite dosage, duration, and reduction temperature on metal recovery and to obtain optimal operating parameters. We found that valuable metals in ocean polymetallic nodules may be selectively reduced to a metallic state. Only a fraction of Mn was reduced to metal. The reduced metals were recovered to concentrates using magnetic separation. More than 80% of these metals were concentrated to magnetic concentrates with mass ratios of 10–15%. The recovery rates of Ni, Co, Cu, Mn, and Fe in concentrates were optimum at 86.48%, 86.74%, 83.91%, 5.63%, and 91.46%, respectively, when using CaF2 4%, anthracite 7%, SiO2 dosage 5%, and FeS 6% at 1100 °C for 2.5 h. This approach to non-ferrous metal extraction using conventional hydrometallurgical processes could be a step toward practical industrial-scale techniques for the recovery of metals from polymetallic nodules.


Energies ◽  
2019 ◽  
Vol 12 (22) ◽  
pp. 4288 ◽  
Author(s):  
Alessandro Bertini ◽  
Mattia Gelosia ◽  
Gianluca Cavalaglio ◽  
Marco Barbanera ◽  
Tommaso Giannoni ◽  
...  

Cardoon (Cynara cardunculus) is a promising crop from which to obtain oilseeds and lignocellulosic biomass. Acid-catalyzed steam explosion is a thermochemical process that can efficiently pre-treat lignocellulosic biomass. The drawback is the production of a high number of carbohydrate degradation products in the liquid fraction that could inhibit microbial growth. In this work, the lignocellulosic biomass of cardoon, gathered from a dedicated field, were used as the raw material for the production of fermentable monosaccharides by employing acid-catalyzed steam explosion. The raw material was pre-soaked with a dilute 1% (w/w) sulfuric acid solution and then subjected to steam explosion under three different severity conditions. The recovered slurry was separated into solid and liquid fractions, which were individually characterized to determine total carbohydrate and inhibitor concentrations. The slurry and the washed solid fraction underwent enzymatic hydrolysis to release glucose and pentose monosaccharides. By conducting the pre-treatment at 175 °C for 35 min and hydrolyzing the obtained slurry, a yield of 33.17 g of monosaccharides/100 g of cardoon was achieved. At the same conditions, 4.39 g of inhibitors/100 g of cardoon were produced.


Metals ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 485 ◽  
Author(s):  
Erik Prasetyo ◽  
Corby Anderson

The recovery of platinum group elements (PGE (platinum group element coating); Pd, Pt, and Rh) from used catalytic converters, using low energy and fewer chemicals, was developed using potassium bisulfate fusion pretreatment, and subsequently leached using hydrochloric acid. In the fusion pre-treatment, potassium bisulfate alone (without the addition of an oxidant) proved to be an effective and selective fusing agent. It altered PGE into a more soluble species and did not react with the cordierite support, based on X-Ray Diffraction (XRD) and metallographic characterization results. The fusion efficacy was due to the transformation of bisulfate into pyrosulfate, which is capable of oxidizing PGE. However, the introduction of potassium through the fusing agent proved to be detrimental, in general, since potassium formed insoluble potassium PGE chloro-complexes during leaching (decreasing the recovery) and required higher HCl concentration and a higher leaching temperature to restore the solubility. Optimization on the fusion and leaching parameter resulted in 106% ± 1.7%, 93.3% ± 0.6%, and 94.3% ± 3.9% recovery for Pd, Pt, and Rh, respectively. These results were achieved at fusion conditions: temperature 550 °C, potassium bisulfate/raw material mass ratio 2.5, and fusion time within 30 min. The leaching conditions were: HCl concentration 5 M, temperature 80 °C, and time within 20 min.


Molecules ◽  
2019 ◽  
Vol 24 (1) ◽  
pp. 147 ◽  
Author(s):  
Yi Zheng ◽  
Jue Cui ◽  
An-Hui Chen ◽  
Zhi-Min Zong ◽  
Xian-Yong Wei

Ultrasonic-microwave assisted extraction (UMAE) of Trametes orientalis polysaccharides was optimized by response surface methodology. Hepatoprotective effects of a purified T. orientalis polysaccharide (TOP-2) were evaluated by alcohol-induced liver injury model mice. The optimal UMAE parameters were indicated as below: ratio of water to raw material 28 mL/g, microwave power 114 W, extraction time 11 min. The polysaccharides yield was 7.52 ± 0.12%, which was well consistent with the predicted value of 7.54%. Pre-treatment with TOP-2 effectively increased the liver index and spleen index in alcohol-treated mice. The elevated serum alanine aminotransferase (ALT) and aspartate aminotransferase (AST) levels of mice after alcohol exposure were inhibited by TOP-2 administration. The liver tumor necrosis factor-α (TNF-α), interleukin-1β (IL-1β) levels have decreased significantly as a result of alcohol exposure, while pre-treatment with TOP-2 could mitigate these consequences. Furthermore, pre-treatment with TOP-2 could efficiently boost the superoxidase dismutase (SOD), catalase (CAT) and glutathione peroxidase (GSH-Px) activities, and observably constrain the malondialdehyde (MDA) level. The findings suggest that TOP-2 might be useful for alleviating the alcohol-induced hepatotoxicity via its antioxidant and anti-inflammatory potential.


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