Effect of Al Content on the Microstructure and Property of TiC/Al Ceramic Matrix Coating Deposited by Laser Cladding on Ti-6Al-4V Alloy

2011 ◽  
Vol 306-307 ◽  
pp. 557-561
Author(s):  
Jian Hong Wang ◽  
Jun Cheng ◽  
Pei Kang Bai ◽  
Yu Xin Li
Keyword(s):  
Atomic Ratio ◽  
Micro Hardness ◽  
Aluminum Powders ◽  
Wear Rates ◽  
Al Content ◽  
Metallurgical Bonding ◽  
Modified Surface ◽  
Cladding Layers ◽  
Modified Surface Layer

Laser surface cladding of Ti-6Al-4V alloy by Ti+C+Al powders (Titanium and carbon powders with an atomic ratio of 1:1 were mixed with 20-40wt.% aluminum powders) was investigated. TiC particles were in situ formed mainly during the solidification. Effect of Al content on the porosity and microstructure of the cladding layer was studied. The resultant microstructure in the modified surface layer was characterized and the micro-hardness on the cladding layers was measured, as well as the wear rates. The results show that the coating had good metallurgical bonding with substrate when the Al mass fraction in Al-Ti-C system is 30 %. The micro-hardness of coating is 802HV0.5 which is 2~3 times as that of the Ti-6Al-4V alloy approximately.

Laser Cladding of Titanium Alloys with Ti+Al+C Powders

2012 ◽  
Vol 510 ◽  
pp. 738-741
Author(s):  
Jian Hong Wang ◽  
Pei Kang Bai ◽  
Zhen Lin Zhang ◽  
Yu Xin Li
Keyword(s):  
Wear Resistance ◽  
Titanium Alloys ◽  
Laser Cladding ◽  
Atomic Ratio ◽  
Laser Surface ◽  
Ti6al4v Alloy ◽  
Aluminum Powders ◽  
Al Content ◽  
Metallurgical Bonding

Laser surface cladding of Ti6Al4V alloy by Ti+Al+C powders (Titanium and carbon powders with an atomic ratio of 1:1 were mixed with 20-60wt.% aluminum powders) was investigated using CO2 laser. TiC particles were in situ formed mainly during the solidification and sizes of TiC particles were varied according to different contents of aluminum powders in the Ti+Al+C system. The results show that the coating had good metallurgical bonding with substrate when Al content was 20% or 40%. The microhardness of coating is 738HV0.5 which was 2 times as that of the Ti6Al4V alloy approximately. The wear resistance of TiC/Al ceramic layer was approximately 3 times greater than that of the Ti6Al4V substrate. 1

Effect of Current Density on the Composition and Mechanical Properties of Cr1-xAlxN Coating by Ion Arc Plating

2012 ◽  
Vol 557-559 ◽  
pp. 1971-1974
Author(s):  
Cheng Xi Wang ◽  
Ji Hua Peng ◽  
Xian Wen Liang ◽  
Jun Tian
Keyword(s):  
Mechanical Properties ◽  
Surface Morphology ◽  
Current Density ◽  
Adhesion Force ◽  
Atomic Ratio ◽  
Pure Metal ◽  
Metal Target ◽  
Micro Hardness ◽  
Al Content ◽  
Maximum Value

The Cr1-xAlxN coatings were deposited onto M2 tool steel using ion arc plating technique. The effect of current density on the surface morphology and mechanical properties of TiN/CrAlN coating was made. It was found that adjusting the pure metal target currents is not only to change the metal atomic ratio, but also to influence the surface morphology, their hardness and adhesion. The micro hardness Hv increases almost linearly with Al content of the coating in this study, and the Cr0.41Al0.59N coating reaches Hv 2950. The adhesion force between the coating and the substrate reaches maximum value 55N, when the [Al]/[Al+Cr] ratio is 0.44.

scholarly journals COMPARISON OF SALT BATH PREOXIDATION AND AIR PREOXIDATION FOR SALT BATH NITRIDING

2019 ◽  
Vol 25 (2) ◽  
pp. 130
Author(s):  
Wenchen Mei ◽  
Jiqiang Wu ◽  
Mingyang Dai ◽  
Kunxia Wei ◽  
Jing Hu
Keyword(s):  
Compound Layer ◽  
Salt Bath ◽  
Micro Hardness ◽  
X Ray Diffraction ◽  
X Ray ◽  
Hardness Tester ◽  
Modified Surface ◽  
Salt Bath Nitriding ◽  
Modified Surface Layer

<p class="AMSmaintext1">Salt bath preoxidation was primarily conducted prior to salt bath nitriding, and the effect on salt bath nitriding was compared with that of conventional air preoxidation. Characterization of the modified surface layer was made by means of optical microscopy, scanning electron microscope (SEM), micro-hardness tester and x-ray diffraction (XRD). The results showed that the salt bath preoxidation could significantly enhance the nitriding efficiency. The thickness of compound layer was increased from 13.3μm to 20.8μm by salt bath preoxidation, more than 60% higher than that by conventional air preoxidation under the same salt bath nitriding parameters of 560℃ and 120min. Meanwhile, higher cross-section hardness and thicker effective hardening layer were obtained by salt bath preoxidation, and the enhancement mechanism of salt bath preoxidation was discussed.</p>

scholarly journals Microstructure and Mechanical Properties of TiC/TiB Composite Ceramic Coatings In-Situ Synthesized by Ultrasonic Vibration-Assisted Laser Cladding

Coatings ◽  
2022 ◽  
Vol 12 (1) ◽  
pp. 99
Author(s):  
Hangbiao Mi ◽  
Tao Chen ◽  
Zixin Deng ◽  
Shengchen Li ◽  
Jian Liu ◽  
...  
Keyword(s):  
Ultrasonic Vibration ◽  
Laser Cladding ◽  
Ceramic Coating ◽  
Composite Ceramic ◽  
Ceramic Coatings ◽  
Residual Tensile Stress ◽  
Micro Hardness ◽  
Metallurgical Bonding ◽  
Laser Cladding Process

Laser cladding coating has many advantages in surface modification, such as a small heat-affected zone, and good metallurgical bonding. However, some serious problems such as pores, and poor forming quality still exist in the coating. To suppress these problems, a novel process of ultrasonic vibration-assisted laser cladding process was adopted to in-situ synthesize TiC/TiB composite ceramic coating on the surface of titanium alloy. Results showed that the introduction of ultrasonic vibration effectively improved the surface topography of the coating, reduced the number of pores in the coating, refined the crystal grains of the coating, decreased the residual tensile stress in the coating, and increased the micro-hardness of the coating. The tribological properties of the coating were significantly improved by the ultrasonic vibration, the wear resistance of the coating fabricated with ultrasonic vibration at power of 400 W increased about 1.2 times compared with the coating fabricated without ultrasonic vibration, and the friction coefficient decreased by 50%.

scholarly journals Study on Microstructure and In Situ Tensile Deformation Behavior of Fe-25Mn-xAl-8Ni-C Alloy Prepared by Vacuum Arc Melting

Metals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 814
Author(s):  
Yaping Bai ◽  
Meng Li ◽  
Chao Cheng ◽  
Jianping Li ◽  
Yongchun Guo ◽  
...  
Keyword(s):  
Tensile Strength ◽  
Deformation Behavior ◽  
Tensile Deformation ◽  
Austenite Phase ◽  
Vacuum Arc ◽  
Al Content ◽  
Arc Melting ◽  
Vacuum Arc Melting ◽  
Tensile Deformation Behavior

In this study, Fe-25Mn-xAl-8Ni-C alloys (x = 10 wt.%, 11 wt.%, 12 wt.%, 13 wt.%) were prepared by a vacuum arc melting method, and the microstructure of this series of alloys and the in situ tensile deformation behavior were studied. The results showed that Fe-25Mn-xAl-8Ni-C alloys mainly contained austenite phase with a small amount of NiAl compound. With the content of Al increasing, the amount of austenite decreased while the amount of NiAl compound increased. When the Al content increased to 12 wt.%, the interface between austenite and NiAl compound and austenitic internal started to precipitate k-carbide phase. In situ tensile results also showed that as the content of Al increased, the alloy elongation decreased gradually, and the tensile strength first increased and then decreased. When the Al content was up to 11 wt.%, the elongation and tensile strength were 2.6% and 702.5 MPa, respectively; the results of in situ tensile dynamic observations show that during the process of stretching, austenite deformed first, and crack initiation mainly occurred at the interface between austenite and NiAl compound, and propagated along the interface, resulting in fracture of the alloy.

Microstructure and Hardness of the ZrO2/Ni60A Composite Coating Formed by Feeding Powder Laser-Clad on Circular Surface

2011 ◽  
Vol 138-139 ◽  
pp. 732-736
Author(s):  
Ba Sheng Ouyang ◽  
Run Juan You
Keyword(s):  
Laser Cladding ◽  
Ceramic Powder ◽  
Scanning Speed ◽  
Micro Hardness ◽  
Processing Property ◽  
Laser Process ◽  
Cladding Layer ◽  
Parameter Variations ◽  
Circular Surface ◽  
Cladding Layers

Cladding experiment with parameter variations was presented to manufacture the better processing property coating by laser cladding self-fused Ni-based ceramic powder of ZrO2 composite on the excircle surface of 304 SUS. The influence of the laser process parameters on macroscopic view, microstructure and micro-hardness of the laser cladding layers were investigated. The results show that we can get better coating when laser power is 1.5KW, and that the cladding layer microstructure has the trend of refined framework with the growing of scanning speed; micro-hardness will be higher and distribution from substratum to surface with little fluctuate by optimizing scanning speed.

Study on the Wear Resistance of Micro-Nanostructured WC Composite Coating Sintered by Induced Heating

2007 ◽  
Vol 280-283 ◽  
pp. 1489-1492
Author(s):  
Zhen Ting Wang ◽  
Hua Hui Chen
Keyword(s):  
Wear Resistance ◽  
Composite Coating ◽  
Solid Solutions ◽  
Composite Coatings ◽  
Micro Hardness ◽  
Q235 Steel ◽  
Metallurgical Bonding ◽  
Sintering Method

Micro-nanostructured WC composite coatings were successfully fabricated by induced heating sintering method on the surface of Q235 steel .The microstructure, micro-hardness and the wear resistance of the composite coatings were studied .The results show that the microstructure of induced heat layer is mainly composed of Ni-based solid solutions and WC particles. And there exists excellent metallurgical bonding between coating and substrate. The wear resistance of micro-nanostructured WC Composite Coatings is increased by 1.5 times on an average as compared with that of micron.

Efficiency enhancement of Cu 2 ZnSn(S,Se) 4 solar cells by S-modified surface layer

2017 ◽  
Vol 162 ◽  
pp. 21-29 ◽  
Author(s):  
Chung-Hao Cai ◽  
Shih-Yuan Wei ◽  
Wei-Chih Huang ◽  
Chia-Hao Hsu ◽  
Wei-Hao Ho ◽  
...  
Keyword(s):  
Surface Layer ◽  
Solar Cells ◽  
Efficiency Enhancement ◽  
Modified Surface ◽  
Modified Surface Layer
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