Manufacturing Technique and Property Evaluation of Cotton/Polyester/ Rubber Composite Warp Knit

2012 ◽  
Vol 627 ◽  
pp. 302-306
Author(s):  
Jia Horng Lin ◽  
Shih Yu Huang ◽  
Hui Yu Yang ◽  
Ching Wen Lin ◽  
Jin Mao Chen ◽  
...  

Cotton fiber is a type of natural fibers. Using natural fibers to fabricate textile can not only decrease the consumption of synthetic fibers, but also reduce the environmental pollution. This study aims to fabricate elastic knitted fabrics and evaluate their properties. Polyester (PET) filaments and rubber threads serve as the warp while cotton yarn serves as the weft for warp knitting. A crochet machine makes the warp and weft into warp knits with desirable stretchability, during which the amount (single/double) and the ply number (1-, 2-, and 3-ply) of the weft are further varied. The resulting warp knits are evaluated for water absorption, air permeability, and mechanical properties. As demonstrated by the experimental results, the warp knits with single 1-ply weft (S1) yield an optimal air permeability of 224.6 cm3/cm2/s and stiffness along the warp direction of 4.74cm. The warp knits with single 2-ply weft (S2) display an optimal tearing strength of 86N while the warp knits with double 3-ply weft (D3/3) has an optimal tensile strength of 708N.

2014 ◽  
Vol 910 ◽  
pp. 230-233
Author(s):  
Jia Horng Lin ◽  
Ying Huei Shih ◽  
Ching Wen Lin ◽  
Ching Wen Lou

Polymeric material, which is commonly used in packaging, has been widely applied due to the fact that it is lightweight and chemical resistant. Being non-degradable, polymeric waste can thus only be eliminated by burning, and subsequently, there is a rising need for degradable polymeric material to manage this manner of disposal. This study thus uses degradable, low-melting-point polylactide (LMPLA) fibers and recycled polyester (RPET) fibers to make nonwoven fabrics for packaging. The tensile strength, tear strength, and air permeability of the nonwoven fabrics are then tested. The experiment results show that a 40% of RPET fibers can effectively promote the mechanical properties of the LMPLA nonwoven fabrics.


2019 ◽  
Vol 2 (3) ◽  
pp. 317-323
Author(s):  
Mehmet Erdem İnce

The fact that weft knitted fabrics has a stretchable, 3D, porous and interlocking structure makes them unique when manufactured from high performance fibers. Knitted fabrics with different architectures exhibit different properties. Different loop forms like tuck and skip stitches with various loop lengths reveal different physical and mechanical properties. Literature review indicated that wisely arrangement of tuck stitches within the pattern repeat alter the weft-knitted fabric structure from natural and synthetic fibers. Therefore, we studied the effect of number and location of tuck stiches on air permeability of weft-knitted fabrics from glass yarn. Single-bed, flat weft knitting machine was used to knit fabrics with different architectures from three-ply glass yarn. The nominal single-end count of used E-glass yarn was 136 tex. It is anticipated that the number and location of tuck stitches within knit pattern effect physical and air permeability properties of weft-knitted fabrics from glass yarn.


2013 ◽  
Vol 365-366 ◽  
pp. 1157-1160 ◽  
Author(s):  
Ching Wen Lin ◽  
Wen Hao Hsing ◽  
Ching Wen Lou ◽  
Jin Mao Chen ◽  
Jia Horng Lin

This study produces composite geotextile, and evaluates its effectiveness of being used for soil protection. Kevlar fibers, high strength polyethylene terephthalate (HPET) fibers, recycled polyethylene terephthalate (RPET) fibers, and nylon grids are made into Kevlar/PET/Nylon composite geotextiles, which are then tested for air permeability, and tensile, tearing, and bursting strength. The experimental results show that when the ratio of Kevlar fibers to HPET is 0/40, the resulting composite geotextile has the optimum mechanical properties, where the tensile strength is approximately 990 N, tearing strength is approximately 890 N, bursting strength is approximately 3700, and an air permeability is around 35 cm3/cm2/s.


2021 ◽  
Vol 6 (1) ◽  
pp. 14
Author(s):  
Budiawan Sulaeman ◽  
Rakhmawati Natsir

Tujuan penelitian ini untuk menganalisis pengaruh ukuran besar diameter serat pelepah sagu terhadap sifat mekanik kekuatan tarik, menganalisis sifat mekanik tarik material komposit yang diperkuat serat pelepah sagu.Berdasarkan hasil penelitian; (1). Larutan NAoH berpengaruh terhadap kuat Tarik specimen, hal ini ditunjukkan pada 2,5% (NAoH terhadap H2O). Nilai kekuatan tariknya 49,486 N/mm2. (2). Serat pelepah sagu kuat tariknya jauh dibawah serat gelas. (48,435 N/mm2< 323 N/mm2). Hal ini disebabkan rongga yang terdapat di serat sintesis lebih rapat dibanding serat alami. (3). Berdasarkan variabel yang diteliti, kekuatan tarik (Ftu) dengan nilai tertinggi terjadi pada komposit (volume 85% matriks : 15% serat) yaitu sebesar 3,12 beban 11824 N. (4). Kekuatan tarik mengalami kenaikan terhadap peningkatan komposisi volume serat. (5). Spesimen uji yang mengalami regangan dan patah pada titik load yaitu pada komposisi volume 85% matriks : 15% serat sebesar 3,12 MPa dengan regangan sebesar 8% dan modulus young yang terjadi sebesar 38,615  MPa.The purpose of this study was to analyze the effect of the size of the sago frond fiber diameter on the mechanical properties of the tensile strength, to analyze the tensile mechanical properties of the composite material reinforced by sago frond fibers. Based on research results; (1) NaOH solution affects the tensile strength of the specimen. This is shown at 2.5% (NaOH to H2O), the tensile strength value is 49.486 N/mm2. (2) Sago frond fiber has a tensile strength far below the glass fiber (48,435 N/mm2 <323 N/mm2). This is because the cavities in synthetic fibers are denser than natural fibers. (3) Based on the variables studied, the tensile strength (Ftu) with the highest value occurs in the composite (85% matrix volume: 15% fiber), which is 3.12 load 11824 N. (4) Tensile strength increases with the increase in fiber volume composition. (5) The test specimens that experienced a strain and fracture at the load point, namely the composition of volume 85% matrix: 15% fiber was 3.12 MPa with a strain of 8% and the modulus young that occurred was 38.615 MPa.


2013 ◽  
Vol 365-366 ◽  
pp. 1152-1156
Author(s):  
Ching Wen Lou ◽  
Shih Yu Huang ◽  
Ching Hui Lin ◽  
Yi Chang Yang ◽  
Jia Horng Lin

This study creates the high resilience nonwoven fabrics by using modified polyester fiber. In order to have resilience, the nonwoven fabrics are thermally bonded with various temperatures and the air permeability and mechanical properties of the nonwoven fabrics are then evaluated. The optimum tensile strength of 481 N and resiliency of 26 cm occur when the nonwoven fabrics are thermally bonded at 180 °C, and the optimum tear strength of 276 N occurs when the nonwoven fabrics are thermally bonded at 160 °C.


2021 ◽  
Vol 3 (3) ◽  
pp. 412-420
Author(s):  
Sri Ponny ◽  
Jonie Tanijaya ◽  
Suryanti Rapang Tonapa

Geotextile is made of permeable geosynthetic. Geotextile s are formed from synthetic fibers based on polymers that have high mechanical properties in tensile strength, trapezoidal tearing strength, and puncture resistance. Therefore, researchers want to increase the use of Geotextile as an added material in the tensile area of concrete blocks. The test objects used are 9 pieces of 150mm×150mm×600mm beams. The results of the research were that the addition of woven Geotextile s and non-woven Geotextile s on concrete blocks increased, for woven Geotextile s by 21.593% of beams without using Geotextile s and non-woven Geotextile s of 17.058% of beams without using Geotextile s. So the use of Geotextile s on concrete blocks can improve quality because the value of the flexural strength of beams using Geotextile s is greater than beams without using Geotextiles.


2021 ◽  
Vol 11 (12) ◽  
pp. 5317
Author(s):  
Rafał Malinowski ◽  
Aneta Raszkowska-Kaczor ◽  
Krzysztof Moraczewski ◽  
Wojciech Głuszewski ◽  
Volodymyr Krasinskyi ◽  
...  

The need for the development of new biodegradable materials and modification of the properties the current ones possess has essentially increased in recent years. The aim of this study was the comparison of changes occurring in poly(ε-caprolactone) (PCL) due to its modification by high-energy electron beam derived from a linear electron accelerator, as well as the addition of natural fibers in the form of cut hemp fibers. Changes to the fibers structure in the obtained composites and the geometrical surface structure of sample fractures with the use of scanning electron microscopy were investigated. Moreover, the mechanical properties were examined, including tensile strength, elongation at break, flexural modulus and impact strength of the modified PCL. It was found that PCL, modified with hemp fibers and/or electron radiation, exhibited enhanced flexural modulus but the elongation at break and impact strength decreased. Depending on the electron radiation dose and the hemp fibers content, tensile strength decreased or increased. It was also found that hemp fibers caused greater changes to the mechanical properties of PCL than electron radiation. The prepared composites exhibited uniform distribution of the dispersed phase in the polymer matrix and adequate adhesion at the interface between the two components.


2016 ◽  
Vol 88 (4) ◽  
pp. 467-479 ◽  
Author(s):  
Ka-yan Yim ◽  
Chi-wai Kan

Fabric hand is an indispensable characteristic for the selection of fabric and product development and the buying consideration for manufacturers and consumers. However, there is little comprehensive work on the hand feel property of warp-knitted fabrics due to the mainstream natural fibers (cotton, wool and silk) and other fabric structures (woven, weft-knitted and nonwoven). The increasing potential for the wide variety of applications and development of warp-knitted fabrics is not only because its fabric hand gives better determination for fabric marketing, but also because it provides extensive scope for fabric performance and appearance. This paper reports an experimental study on the integrated fabric hand behavior of a series of warp-knitted fabrics made for various apparel applications, such as sportswear, lingerie and leisure wear. These 105 fabrics were produced by varying different physical parameters, including fabric weight and fabric thickness. The Kawabata Evaluation System for Fabric (KES-F) was employed to obtain the fabric hand properties (primary hand value and total hand value) related with stiffness, smoothness and softness. All low-stress mechanical properties and fabric hand values from the testing results were used to verify the applicability of the KES-F on warp-knitted fabrics and to analyze the relationships of fabric parameters and hand characteristics. The results indicate that the KES-F is an appropriate tool to measure the hand attributes of warp-knitted samples, and moderate correlations between physical properties and mechanical behavior were found.


Author(s):  
Ênio Henrique Pires da Silva ◽  
Emiliano Barretto Almendro ◽  
Amanda Albertin Xavier da Silva ◽  
Guilherme Waldow ◽  
Flaminio CP Sales ◽  
...  

Composites using natural fibers as reinforcement and biodegradable polymers as matrix are considered environmentally friendly materials. This paper seeks the mechanical and morphological characterization of a biocomposite of polyurethane (PU) derived from a blend of vegetable oils doped with aluminatrihydrate (ATH) and reinforced with hydrated cotton fiber fabric (HCF). The comparison and study were performed based on the properties of the: (i) pure PU; (ii) PU doped with ATH containing 30% of the final mass (PU+30%ATH); (iii) composite of PU reinforced with 7 layers of cotton fiber fabric (PU+7CF); (iv) composite of PU+30%ATH reinforced with 7 layers of CF (PU+30%ATH+7CF); (v) composite of PU+30%ATH reinforced with 7 layers of hydrated cotton fiber fabric (PU+30%ATH+7HCF). The mechanical properties obtained according to the tensile test for the composite PU+30%ATH+CF with fibers oriented at 0° showed a significant increment in tensile strength (60 MPa) and the modulus of elasticity (4.7 GPa) when compared to pure PU (40 MPa) and (1.7 GPa) respectively. PU+30%ATH also presented a rising tensile strength (31 MPa) and Young modulus (2.6 GPa). For the composite with addition of water, results presented a significant decrease in strength (31.3 MPa) and stiffness (0.9 GPa) than the composite with no water. Electron microscopy (SEM) analyses exhibited that the samples with addition of water showed the presence of large amounts of pores and the lower interaction between matrix and fiber. These results may explain the lower mechanical properties of this material. DOI: http://dx.doi.org/10.30609/JETI.2019-7576


2020 ◽  
pp. 152808372093419 ◽  
Author(s):  
Hilal Olcay ◽  
Emine Dilara Kocak

Recently, due to environmental concerns and dependence on depleted resources, the use of renewable resources has become important in the preparation of various industrial materials. The use of natural fibers instead of petroleum-based synthetic fibers traditionally used in the production of composite materials provides many advantages in terms of both environmental and cost. The utilization of agricultural wastes as natural fibers also contributes significantly to the reduction and reuse of wastes, which is one of the objectives of sustainable development. In this study, artichoke stem waste fibers reinforced polyurethane foam composites were obtained. The fibers were treated with alkaline surface treatment at different concentrations (5% and 10%) of sodium hydroxide (NaOH) and durations (5, 10 and 15 min). The optimal alkali method was determined and applied to the fibers and its effect on composites was also investigated. Treated and untreated fibers were combined with polyurethane (PU) matrix at different reinforcement ratios (5, 10, 15 and 20%) to produce bio-fiber based composites. Depending on these reinforcement rates and alkali treatment, the mechanical properties of composites such as strength, elongation and modulus were investigated. The composites, which have the best mechanical properties, were selected and these composites were evaluated in terms of thermal and sound insulation with considering their morphological properties. It has been determined that artichoke stem waste fibers can provide good mechanical, thermal and sound insulation properties in the composites, and thus it has been found that great advantages can be achieved in terms of cost and ecology.


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