Effect of Red Mud Content on the Property of Sintered Brick

2013 ◽  
Vol 726-731 ◽  
pp. 2677-2680 ◽  
Author(s):  
Chang Sheng Lv ◽  
Jia Wei Wang ◽  
Ping Yuan Zhao ◽  
Yong Zhen Jia

The sintered brick was prepared with combining red mud and sale, as well as the sintered activation materials that were some industrial wastes. The effects of red mud content on property of sintered red mud-shale brick would be researched in this paper. The results showed when the ratio of red mud : sale : the sintered activation materials was 50:35:15, the sintered brick could meet the requirements of grade-A according to GB5101-2003, and the compressive strength reach MU25. The XRD showed that the main ingredient had been transformed into stabilized gehlenite, wollastonite and nepheline, as well as more glass phase and remained quartz.

2018 ◽  
Vol 923 ◽  
pp. 130-134 ◽  
Author(s):  
Ing Kong ◽  
Kay Min Khoo ◽  
Oliver Buddrick ◽  
Abdul Aziz Baharuddin ◽  
Pooria Khalili

The aim of this study was to synthesize the geopolymer composites formed by two industrial wastes, namely red mud (RM) and saw dust (SD). SD was chemically treated with alkali for the removal of lignin and subsequently bleached, before forming composite with acid-modified RM. The composites were then characterized by using scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), thermogravimetic analysis (TGA) and universal testing machine to study the morphology, chemical, thermal and mechanical properties. The FTIR spectrum showed that Si and Al from the raw materials played the major role in forming aluminosilicate geopolymer composites. The SEM images revealed that SD and RM particles aggregated to form fully condensed geopolymer matrices with high compressive strength of 8.3-138 MPa, which were comparable to Portland cement (compressive strength of 9-20.7 MPa).


Crystals ◽  
2019 ◽  
Vol 9 (11) ◽  
pp. 572 ◽  
Author(s):  
Nevin Koshy ◽  
Kunga Dondrob ◽  
Liming Hu ◽  
Qingbo Wen ◽  
Jay N. Meegoda

Aluminosilicate gels form geopolymers and nanocrystalline zeolites which have comparable strength properties, making them a potential replacement for ordinary Portland cement. The study explores the use of two untreated industrial wastes, Class-F fly ash and red mud, for synthesizing geopolymeric material at ambient synthesis conditions. The high alkalinity present in the red mud was exploited for the dissolution of silica in the fly ash and red mud. The mechanical, mineralogical, microstructural, and pore characteristics were analyzed and the contributions of curing period, Si/Al, Na/Al, and liquid-to-solid (L/S) ratios on the compressive strength of the end products were also investigated. The alkalinity of the system due to the red mud was adequate for the dissolution of raw fly ash and the subsequent formation of aluminosilicate gels. The strength of the end product was directly proportional to the initial Si/Al ratio and the specimens with highest fly ash content exhibited highest compressive strength values after 28 days of curing. Furthermore, fly ash contributed to the formation and distribution of interstitial and capillary pores in the aluminosilicate matrix. The lowest L/S ratio of the initial mix resulted in the end product with the highest unconfined compressive strength.


2017 ◽  
Vol 68 (6) ◽  
pp. 1182-1187
Author(s):  
Ilenuta Severin ◽  
Maria Vlad

This article presents the influence of the properties of the materials in the geopolymeric mixture, ground granulated blast furnace slag (GGBFS) + wheat straw ash (WSA) + uncalcined red mud (RMu), and ground granulated blast furnace slag + wheat straw ash + calcined red mud (RMc), over the microstructure and mechanical properties of the synthesised geopolymers. The activation solutions used were a NaOH solution with 8M concentration, and a solution realised from 50%wt NaOH and 50%wt Na2SiO3. The samples were analysed: from the microstructural point of view through SEM microscopy; the chemical composition was determined through EDX analysis; and the compressive strength tests was done for samples tested at 7 and 28 days, respectively. The SEM micrographies of the geopolymers have highlighted a complex structure and an variable compressive strength. Compressive strength varied from 24 MPa in the case of the same recipe obtained from 70% of GGBFS + 25% WSA +5% RMu, alkaline activated with NaOH 8M (7 days testing) to 85 MPa in the case of the recipe but replacing RMu with RMc with calcined red mud, alkaline activated with the 50%wt NaOH and 50%wt Na2SiO3 solution (28 days testing). This variation in the sense of the rise in compressive strength can be attributed to the difference in reactivity of the materials used in the recipes, the curing period, the geopolymers structure, and the presence of a lower or higher rate of pores, as well as the alkalinity and the nature of the activation solutions used.


2010 ◽  
Vol 123-125 ◽  
pp. 1031-1034 ◽  
Author(s):  
Sandhyarani Biswas ◽  
Alok Satapathy ◽  
Amar Patnaik

In order to obtain the favoured material properties for a particular application, it is important to know how the material performance changes with the filler content under given loading conditions. In this study, a series of bamboo fiber reinforced epoxy composites are fabricated using conventional filler (aluminium oxide (Al2O3) and silicon carbide (SiC) and industrial wastes (red mud and copper slag) particles as filler materials. By incorporating the chosen particulate fillers into the bamboo-fiber reinforced epoxy, synergistic effects, as expected are achieved in the form of modified mechanical properties. Inclusion of fiber in neat epoxy improved the load bearing capacity (tensile strength) and the ability to withstand bending (flexural strength) of the composites. But with the incorporation of particulate fillers, the tensile strengths of the composites are found to be decreasing in most of the cases. Among the particulate filled bamboo-epoxy composites, least value of void content are recorded for composites with silicon carbide filling and for the composites with glass fiber reinforcement minimum void fraction is noted for red mud filling. The effects of these four different ceramics on the mechanical properties of bamboo- epoxy composites are investigated and the conclusions drawn from the above investigation are discussed.


2021 ◽  
Vol 13 (20) ◽  
pp. 11298
Author(s):  
Alessio Occhicone ◽  
Mira Vukčević ◽  
Ivana Bosković ◽  
Claudio Ferone

The aluminum Bayer production process is widespread all over the world. One of the waste products of the Bayer process is a basic aluminosilicate bauxite residue called red mud. The aluminosilicate nature of red mud makes it suitable as a precursor for alkali-activated materials. In this work, red mud was mixed with different percentages of blast furnace slag and then activated by sodium silicate solution at different SiO2/Na2O ratios. Obtained samples were characterized by chemical–physical analyses and compressive strength determination. Very high values of compressive strength, up to 50 MPa, even for high percentage of red mud in the raw mixture (70 wt.% of RM in powder mixture), were obtained. In particular, the higher compressive strength was measured for cubic samples containing 50 wt.% of RM, which showed a value above 70 MPa. The obtained mixtures were characterized by no or scarce environmental impact and could be used in the construction industry as an alternative to cementitious and ceramic materials.


2020 ◽  
Vol 5 (2) ◽  
pp. 59-71
Author(s):  
Sri Devi Nilawardani

Title: The Effect of Using Mediteran Soil as Cement Substitution Materials in Compressive Strength and Tensile Strength of Concrete Concrete is a composite material (mixture) of cement, fine aggregate, coarse aggregate, and water. The potential of limestone in Indonesia is very large, reaching 28.678 billion tons which is the main ingredient in the cement manufacture. In the long run it will be depleted because it is a non-renewable natural resources. So to reduce the use of limestone the utilization of Mediteran soil as a substitution for some cement in the manufacture of concrete is required. The initial idea is based on the chemical composition contained in the Mediteran soil almost identical to the cement, which is carbonate (CaO) and silica (SiO2). The purpose of this research is to reveal the influence of substitution of Mediteran soil by 20% and 40% in the compressive strength and tensile of the concrete at age 3, 7, 14, and 28 days with the number of test specimen each 3 pieces on each variation in 10cm x20cm cylinder with planning of concrete mixture refers to SK SNI method T-15-1900-03. The type of research used is quantitative with the experimental method of laboratory test and data analysis of comparative method and regression. The results show that compressive strength and tensile strength of concrete using Mediteran soil substitution comparable to  the strength of normal concrete with dry treatment. In the composition of 20% Mediteran soils decreased by 51.35% or 7.9 MPa (compressive strength) and 30.60% or 0.93 MPa (tensile strength). While the composition of 40% Mediteran soil decreased by 43.78% or 9.13 MPa (compressive strength) and 2.24% or 1.31 MPa (tensile strength).  


Author(s):  
Burhan Afzal

Abstract: Portland cement is used by the construction industries, which is known to be a heavy contributor of carbon dioxide emissions and environmental damage. Adding of industrial wastes like demolished old concrete OF structures, silica fume (SF) fly ash (FA) as additional cementing materials (SCMs) could result in a substantial reduction of the overall Carbon dioxide trace marks of the final concrete product. Use of these additional materials in construction industry especially in the making of concrete is highly challenging. Remarkable research efforts are needed to study about the engineering properties of concrete incorporating such industrial wastes. Present research is an effort to study the properties of concrete adding industrial wastes such as demolished concrete, FA and SF The improvement of properties of RCA concrete with the incorporation of two ureolytic-type bacteria, Bacillus subtilis and Bacillus sphaericus to improve the properties of RCA concrete. The experimental investigations are carried out by experts evaluate the improvement of the compressive strength, capillary water absorption and drying shrinkage of RCA concrete adding bacteria. Seven concrete mixes are manufactured using Portland slag cement (PSC) partially changed with SF ranging from 0 to 30%. The mix proportions were obtained as per Indian standard IS: 10262-2009 with 10% extra cement when SF is taken as per the above the construction practice by experts. Optimal dosages of SF for maximum values of compressive strength, tensile splitting strength and flexural strength at 28 days are determined. Keywords: Bacillus subtilis, Bacillus sphaericus, RCA, PSC, Silica Fume.


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