Effects of Individual Use, Mixed Culture and Sulfur Addition on the Effectiveness of Nickel Laterite Ore Bioelaching with Penicillium verruculosum and Galactomyces geotrichum

2013 ◽  
Vol 825 ◽  
pp. 380-383 ◽  
Author(s):  
M. Zaki Mubarok ◽  
Widi Astuti ◽  
Siti Khodijah Chaerun

The type of fungi used in fungal bioleaching influence the effectiveness of metals extraction due to the dissimilarity of each microorganism survival in environments with certain metals content. Several metals have prominent toxicities to certain type of fungi, which result in low metals extraction and leaching rate. In the present work, the influences of individual use of Penicillium verruculosum and Galactomyces geotrichum on the nickel extraction from Indonesian laterite ore are compared with the fungis mixed culture. The effect of sulfur addition in the mixed culture of Penicillium verruculosum and Galactomyces geotrichum on the sulfate ion formation was also investigated. Shake flask bioleaching assays have been performed in a medium growth of Indonesian food production waste over the course of 28 days. It was observed that mixed culture of Penicillium verruculosum and Galactomyces geotrichum has a higher effect in nickel extraction compared with the use of individual fungi for both saprolite and limonite ores. For saprolite ore, the fungi species of Galactomyces geotrichum demonstrated a greater nickel extraction than Penicillium verruculosum. In contrast, the extraction of nickel from limonite ore by Penicillium verruculosum was slightly more effective than Galactomyces geotrichum. The addition of elemental sulfur in the mixed culture was found to generate sulfate anion, having a significant increase in its concentration with time and decreasing solution pH within 28-day of incubation. The proportion of sulfur addition must be optimized in order to avoid ore surface passivation with the excess of sulfur. XRD analysis detected the presence of un-oxidized sulfur on surface of the leaching residues along with the biomass.

2012 ◽  
Vol 560-561 ◽  
pp. 494-498
Author(s):  
Yong Feng Chang ◽  
Chuan Lin Fan ◽  
Bin Chuan Li ◽  
Xiu Jing Zhai ◽  
Ting An Zhang

In this paper a novel method for selective leaching nickel from pre-reduced laterite ore at atmospheric pressure was reported. The reduced calcine was leached in thin acid liquor to liberate the nickel and iron together firstly. By properly controlling the leaching condition, the leached iron ion could hydrolyze as goethite precipitate and regenerate the acid consumed in the leaching procedure. Finally, the nickel is selectively extracted into the leaching solution. The main factors in the leaching process, such as reduction degree of the laterite ore, acidity of the leaching solution were investigated as influence on the nickel extraction. The test results showed that selectively leaching of nickel could be achieved with an extraction degree up to 90% by reducing most of the iron in the lateritic ore to wuestite and controlling the pH value of the leaching solution below 2.5.


2015 ◽  
Vol 1112 ◽  
pp. 550-554
Author(s):  
M. Zaki Mubarok ◽  
Christian Adi Kurniawan

At the present paper, a process of magnesia (MgO) synthesis from East Java dolomite through hydrochloride acid leaching, precipitation and calcination as well as characteristic of the product is discussed. Results of the experimental works show that the dissolution rate of magnesium and calcium from dolomite in hydrochloride acid solution was very rapid. Complete magnesium extraction was obtained by the leaching test with acid concentration of 1.5 molar, particle size distribution of -325#, solid-liquid ratio 1:20 (g/mL), stirring speed 200 rpm at room temperature after only 10 seconds. Precipitation of Mg(OH)2 by the addition of 20% (v/v) CaO slurry into pregnant leach solution resulted in 97.5% Mg precipitation after 1 minute. Solution pH must be maintained at a level of 10-10.5 by adjusting CaO addition in order to minimize calcium co-precipitation and to obtain high purity of Mg(OH)2 precipitate. Calcinations of Mg(OH)2 were performed at temperature range of 550-800°C in which 99% of crystal water removal took place after 5 minute at temperature of 800°C. Lower temperature requires longer time of crystalline water removal from Mg(OH)2. XRF analysis showed MgO purity of 88% with the main impurities of calcium and chloride. XRD analysis detected the presences of calcium as calcite (CaCO3) and portlandite (Ca(OH)2) as impurities in the MgO product. SEM analysis of the MgO powder revealed a nano size of MgO with particle diameter of about 50 nm.


Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1630
Author(s):  
Vesna Marjanovic ◽  
Aleksandra Peric-Grujic ◽  
Mirjana Ristic ◽  
Aleksandar Marinkovic ◽  
Radmila Markovic ◽  
...  

Hybrid adsorbent, based on the cross-linked copolymer impregnated with hydrous iron oxide, was applied for the first time for Se(VI) adsorption from water. The influence of the initial solution pH, selenate concentration and contact time to adsorption capacity was investigated. Adsorbent regeneration was explored using a full factorial experimental design in order to optimize the volume, initial pH value and concentration of the applied NaCl solution as a reagent. Equilibrium state was described using the Langmuir model, while kinetics fitted the pseudo-first order. The maximum adsorption capacity was found to be 28.8 mg/g. Desorption efficiency increased up to 70%, and became statistically significant with the reagent concentration and pH increase, while the applied solution volume was found to be insignificant in the investigated range. Based on the results obtained, pH influence to the adsorption capacity, desorption efficiency, Fourier transform infrared (FTIR) and X-ray diffraction (XRD) analysis of loaded adsorbent, it was concluded that the outer- and inner-sphere complexation are mechanisms responsible for Se(VI) separation from water. In addition to the experiments with synthetic solutions, the adsorbent performances in drinking water samples were explored, showing the purification efficiency up to 25%, depending on the initial Se(VI) concentration and water pH. Determined sorption capacity of the cross-linked copolymer impregnated with hydrous iron oxide and its ability for regeneration, candidate this material for further research, as a promising anionic species sorbent.


2019 ◽  
Vol 2019 ◽  
pp. 1-17
Author(s):  
Walid Oueslati

The aim of this work is to quantitatively characterize the structural response to a chemical disruption of saturated montmorillonite crystallites by organic molecules (tetracycline (TC)), derived from pharmaceutical waste. The chemical disturbance is performed by varying the surrounding soil solution pH. To show the effect of this chemical perturbation on the interlamellar space (IS) configuration and the hydration properties, an “in situ” XRD analysis, based on the modeling of the 00l reflections, is carried out. The “in situ” XRD analysis is performed by varying the relative humidity conditions (%RH). FTIR SEM and BET- (Brunauer-Emmett-Teller-) BJH (Barrett-Joyner-Halenda) analyses are used as complementary techniques to confirm the structural changes accompanying the intercalation process. Results showed a dependence between solution acid character and the TC adsorption mechanism. From pH values close to 7, the deprotonation of the TC molecule within IS is accelerated by an increasing %RH rate. IR spectroscopy shows that the structure is preserved versus pH value and only a shift of the water deformation bands ascribed to interlamellar water molecule abundance and TC conformation is observed. The surface morphology studied by SEM shows the increase in the surface porosity by increasing the pH value. BET-specific surface area and BJH pore size distribution (PSD) analyses confirm the SEM observations.


2015 ◽  
Vol 1130 ◽  
pp. 273-277 ◽  
Author(s):  
M. Zaki Mubarok ◽  
Robi S. Sulistyo ◽  
Siti Khodijah Chaerun ◽  
W.P. Minwal

This paper discusses the results of indirect bioleaching test works of nickel laterite ore by the assistance of Aspergillus niger. Series of metabolic acid biogeneration shake-flask experiments were performed to investigate the effects of substrate type, nitrogen and phosphate dosages, the presence of magnesium and manganese salts, as well as aeration of the culture media on the effectiveness of the metabolic acid biogeneration. The investigation results showed that after 16 days of incubation, the solution pH of 1.44 was obtained from the acid biogeneration using cassava starch as carbon source in the presence of 0.1% (w/w) KH2PO4, 1% (w/w) (NH4)2SO4 and 0.25 g/L of MgSO4 under aerated condition. Leaching experiments of limonite and saprolite ore samples were carried out by using the generated metabolic acids at various ore particle size distributions, solid to liquid ratio and temperature. The highest nickel extraction percentage of 88.9% was obtained from the leaching of saprolite ore at 95°C, stirring speed of 400 rpm, particle size distribution of-80+100 mesh, solid to liquid ratio of 4.65 g/mL after 240 minutes, while that of 84.9% was obtained from the leaching of limonite ore at 95°C, stirring speed of 400 rpm, particle size distribution of-80 +100 mesh and solid-liquid ratio of 5.2 g/ml after 1440 minutes. The leaching of saprolite ore by using the biogenerated acids was selective to magnesium, with co-extracted Mg of only 1.5% after 24h of the agitation leaching test.


2018 ◽  
Vol 14 (2) ◽  
pp. 202
Author(s):  
Pranoto Pranoto ◽  
Tri Martini ◽  
Deta Agustin Rachmawati

<p>Telah dilakukan penelitian karakterisasi dan uji efektivitas <em>allophane-like</em> untuk adsorpsi ion logam tembaga (Cu). <em>Allophane-like</em> dibuat dengan mencampurkan larutan <em>Tetraethyl Orthosilicate</em> (TEOS) dan <em>Aluminum Nitrate Nonahydrate</em> [Al(NO<sub>3</sub>)<sub>3</sub>.9H<sub>2</sub>O] dengan perbandingan 0,5; 0,75; 1; 1,25 dan 1,5. Proses pencampuran dilakukan penambahan NaOH secara bertahap dan dilakukan pengadukan serta pemanasan. Penambahan NaOH dilakukan dengan membuat perbandingan NaOH dan Campuran TEOS dan Al(NO<sub>3</sub>)<sub>3</sub>.9H<sub>2</sub>O 3:1. pH campuran larutan yang diperoleh diukur dan pH larutan dibuat menjadi asam (pH 3-4). <em>Allophane-like</em><em> </em>dikarakterisasi dengan spektroskopi infra merah (FTIR), XRD, keasaman, dan luas permukaan. Uji adsorpsi terhadap ion logam tembaga (Cu) dilakukan pada variasi perbandingan TEOS dan Al(NO<sub>3</sub>)<sub>3</sub>.9H<sub>2</sub>O 0,5; 0,75; 1; 1,25 dan 1,5, pH larutan tembaga (Cu) 3-7 serta waktu kontak 30-120 menit dengan sistem <em>batch</em>. Hasil penelitian diketahui bahwa <em>allophane-like </em>memiliki gugus fungsi yang sama dengan <em>allophane-</em><em>alam </em>yang ditunjukkan dengan data FTIR yaitu memiliki puncak yang sama pada 3431-3252; 1631; 1071; 785; dan 562-457 cm<sup>-1</sup>. Hasil analisa XRD, keasaman dan luas permukaan menunjukkan karakteristik yang berbeda. Kondisi adsorpsi ion logam tembaga (Cu) terjadi pada variasi perbandingan TEOS dan Al(NO<sub>3</sub>)<sub>3</sub>.9H<sub>2</sub>O 1,5, pH 6, waktu kontak 120 menit, persentase penyerapan 41,79% dan kapasitas adsorpsi 0,97865 mg/g.</p><p><strong>Characterization and Effectivity of </strong><strong>Allophane-Like </strong><strong>in</strong><strong> </strong><strong>the Adsorption of</strong><strong> </strong><strong>Metal Ion of Copper (Cu).</strong> The characterization and effectivity testing of allophane-like for adsorption copper (Cu) metal ion has been studied. Allophane-like was prepared by mixing a solution of Tetraethylorthosilicate (TEOS) and Aluminum Nitrate nonahydrate [Al(NO<sub>3</sub>)<sub>3</sub>.9H2O] using ratio of 0.5; 0.75; 1; 1.25 and 1.5. The mixing process was done gradually adding NaOH and stirring and heating. The addition of NaOH was done by making a comparison between NaOH and mixture of TEOS dan Al(NO<sub>3</sub>)<sub>3</sub>.9H<sub>2</sub>O in 3:1. The pH of the mixture solution was measured and made acidic solution (pH 3-4). Allophane-like was characterized by infrared spectroscopy (FTIR), XRD, acidity, and surface area. The adsorption evaluation of copper (Cu) metal ion was done on the variation of the composition of TEOS dan Al(NO<sub>3</sub>)<sub>3</sub>.9H<sub>2</sub>O in 0.5; 0.75; 1; 1.25 and 1.5, the pH of a solution of copper (Cu) 3-7 and contact time of 30-120 minutes in batch system. The results revealed that the allophane-like has the same functional group with nature allophane indicated by the FTIR data that has the same peak at 3431-3252; 1631; 1071; 785; and 562-457 cm<sup>-1</sup>. XRD analysis results, acidity and surface area showed different characteristics. The best conditions adsorption of copper (Cu) metal ion occured at the composition of TEOS dan Al(NO<sub>3</sub>)<sub>3</sub>.9H<sub>2</sub>O in 1.5, pH 6, the contact time of 120 minutes, the absorption percentage of 41.79% and adsorption capacity of 0.97865 mg/g.</p>


2019 ◽  
Vol 15 (1) ◽  
pp. 43-54
Author(s):  
Salima Bouteraa ◽  
Fatiha Boukraa Djelllal Saiah ◽  
Sarah Hamouda ◽  
Nourredine Bettahar

In this approach, Zn-M+3 layered double hydroxides (LDHs) with M+3 = Fe, Cr, or Al were synthesized by the co-precipitation method from the aqueous solution at a constant solution pH. The as-synthesized samples were characterized by XRD analysis, FTIR spectra, BET techniques and simultaneous thermogravimetric-differential scanning calorimetry (TGA/DSC). XRD analysis showed that Zn-Fe-CO3 had the greatest lattices parameters. BET surface area of Zn-Fe-CO3 was calculated as 52.24 m2.g-1 and was higher than Zn-Cr-CO3 and Zn-Al-CO3 with 46.70 and 49.99 m2.g-1, respectively. The FTIR spectra clearly confirmed the presence of carbonate anions in the structure of the LDHs. Adsorption experiments for Indigo Carmine (IC), as the main model organic pollutant in this study from aqueous solution onto synthetized samples were carried out in terms of solution pH, contact time and initial dye concentration. Experimental results indicate that the capacity of dye uptake augmented rapidly within the first 15, 40, and 55 minuts for Zn-Fe-CO3, Zn-Cr-CO3 and Zn-Al-CO3 respectively and then stayed practically the same regardless of the concentration. Adsorption kinetics studies revealed that the adsorption process followed pseudo-second order kinetics model instead of a pseudo-first-order model. The adsorption isotherm data follow the Langmuir equation in which parameters are calculated. The maximum Langmuir monolayer adsorption capacities were 94.87, 21.79, and 66.71 mg.g-1, respectively, for Zn-Fe-CO3, Zn-Cr-CO3, and Zn-Al-CO3. The adsorption capacities were slightly influenced by the pH variations from 5 to 10, showing the advantage of using these materials in water treatments in a wide pH range. Finally, the IC removal is proven by the presence of IC functional groups in IR spectra and thermograms. TGA/DSC of Zn-Fe-CO3 obtained after removal of IC indicate that the LDHs stabilizes IC and delays the combustion of adsorbed molecules. Copyright © 2020 BCREC Group. All rights reserved


2013 ◽  
Vol 13 (2) ◽  
pp. 249-256 ◽  
Author(s):  
Jae-Hyun Kim ◽  
Chang-Gu Lee ◽  
Jeong-Ann Park ◽  
Jin-Kyu Kang ◽  
Seo-Young Yoon ◽  
...  

The aim of this study was to investigate the removal of high fluoride concentrations by Mg/Al layered double hydroxide (LDH). Batch experiments were conducted using calcined Mg/Al LDH at 105 °C (LDH-105), 300 °C (LDH-300), and 700 °C (LDH-700). The Brunauer-Emmett-Teller (BET) analysis showed that the specific surface area of LDH-700 was 1.7−1.8 times larger than those of LDH-105 and LDH-300. The X-ray diffractometry (XRD) analysis indicated that LDH-105 had a layered structure (Mg4Al2(OH)12CO3 · 3H2O) while LDH-300 and LDH-700 were composed of mixed metal oxides (Al8O3N6 + Mg0.44Al0.56) and magnesium oxide (MgO), respectively. Batch tests showed that the fluoride sorption capacity of LDH-700 was 1.7−2.9 times greater than those of LDH-105 and LDH-300 at initial fluoride concentrations of 100 and 200 mg/L. The kinetic data showed that fluoride sorption to LDH-700 arrived at equilibrium after 12 h. The equilibrium test demonstrated that the maximum sorption capacity of LDH-700 was 91.401 mg/g. Additional batch experiments indicated that the sorption capacity of LDH-700 decreased slightly when the solution pH was increased from 4.0 to 9.0. Moreover, fluoride sorption to LDH-700 decreased considerably in the presence of anions such as phosphate, sulfate, and carbonate in the following order: HPO42− &gt; SO42− &gt; CO32− &gt; Cl− &gt; NO3−.


2019 ◽  
Vol 23 (1) ◽  
pp. 14-20
Author(s):  
Eni Febriana ◽  
Agus Budi Prasetyo ◽  
Wahyu Mayangsari ◽  
Januar Irawan ◽  
Muhammad Ikhwanul Hakim ◽  
...  

This research studied the effect of the addition of sulfur on the reduction process of limonite nickel laterite ore with Ni content of 1.11wt% and Fe 48.7wt%. The stages of the research included the characterization of ore materials, preparation, mixing, pelleting, reduction, and magnetic separation. The reduction stage was carried out with several experimental variables, which were the time and temperature of the reduction, as well as the addition of reducing agents and sulfur additives. Products from the reduction process were separated magnetically, and the concentrate was then analyzed using XRD and AAS. The results showed that the addition of sulfur additives to a certain amount could cause the formation of FeS and Fe-silicate, which could increase the content and percentage of nickel recovery by suppressing the metallization of iron. The optimum conditions were obtained in the reduction process with a temperature of 1100°C for 60 minutes, with the addition of graphite reductant and sulfur additives each of 7% of the sample weight. Ni contents in the reduction product concentrate obtained were 1.98% with 96% gain, while Fe could be reduced to 29.2% with an extraction percentage of 76.1%.


2021 ◽  
Vol 15 (1) ◽  
pp. 37
Author(s):  
Wahab Wahab ◽  
Erwin Anshari ◽  
Marwan Zam Mili ◽  
WD. Rizky Awaliah Nafiu ◽  
Muh. Nuzul Khaq ◽  
...  

Leaching at atmospheric pressure is one of the leaching methods of concern because it has several advantages, namely that it can process low-level nickel ore, can operate at temperatures >100 ⁰C at atmospheric pressure, and can be used in saprolite and limonite ores. In this research, nickel extraction from nickel laterite ore was carried out using sulfuric acid solution (H2SO4) as a leaching agent. The variables that were varied in the leaching process were temperature (30, 60, and 90 ⁰C), sulfuric acid concentration (0.2, 0.5, and 0.8 molar) and leaching time (30, 60, and 90 minutes). In this study, a 3-factor analysis of variance (ANOVA) was used to see the significance of the variable effects and the order of the most influential variables. In addition, leaching kinetics was studied by shrinking core models to determine rate determining step. The results showed that the increase in temperature, sulfuric acid and leaching time produced a higher percentage of extracted nickel. Based on the 3-factor ANOVA, the order of the most influential variables was obtained, namely temperature, acid concentration and leaching time. The kinetics analysis showed that rate determining step of leaching ore nickel laterite with H2SO4 solution on atmospheric pressure is controlled by diffusion through solid layer product.Keywords: analysis of variance; leaching; saprolit; limonitA B S T R A KLeaching pada tekanan atmosfer adalah salah satu metode pelindian yang menjadi perhatian karena memiliki beberapa keuntungan yaitu dapat mengolah bijih nikel kadar rendah, dapat beroperasi pada temperatur >100 ⁰C pada tekanan atmosfer serta dapat digunakan pada bijih saprolit dan limonit. Dalam penelitian ini, dilakukan ekstraksi nikel dari bijih nikel laterit menggunakan larutan asam sulfat (H2SO4) sebagai agen pelindi. Variabel yang divariasikan dalam proses pelindian yaitu temperatur (30, 60, dan 90 ⁰C), konsentrasi asam sulfat (0,2; 0,5; dan 0,8 molar) dan waktu pelindian (30, 60, dan 90 menit). Dalam penelitian ini digunakan analysis of variance (ANOVA) 3 faktor untuk melihat signifikansi variabel dan urutan variabel yang paling berpengaruh. Selain itu, dilakukan studi kinetika pelindian menggunakan shrinking core model untuk mengetahui pengendali laju reaksi. Hasil penelitian menunjukkan bahwa peningkatan variabel temperatur, konsentrasi asam sulfat dan waktu pelindian menyebabkan meningkatnya persen ekstraksi nikel. Berdasarkan hasil ANOVA 3 faktor diperoleh urutan variabel yang paling berpengaruh yaitu temperatur, konsentrasi asam dan waktu pelindian. Hasil analisis kinetika menunjukkan bahwa pengendali laju reaksi pelindian bijih nikel laterit menggunakan larutan H2SO4 pada tekanan atmosfer yaitu difusi melalui lapisan produk padat.Kata kunci: analysis of variance; pelindian; limonit; saprolit


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