Preparation and Property of Electrodeposited Zn-Fe-SiO2 Composite Coating

2008 ◽  
Vol 373-374 ◽  
pp. 212-215 ◽  
Author(s):  
Yun Ying Fan ◽  
Ying Jie Zhang ◽  
Peng Dong
Keyword(s):  
Corrosion Resistance ◽  
Hydrogen Embrittlement ◽  
Surface Morphology ◽  
Composite Coating ◽  
Hydrogen Content ◽  
Particle Concentration ◽  
Composite Coatings ◽  
Particle Content ◽  
Sulfate Bath ◽  
Sio2 Particles

Electrodeposited Zn and Zn-Fe alloy have been applied widely to protect steel from corrosion, but the property of coating still needs to be improved. In this paper, Zn-Fe-SiO2 composite coatings are electrodeposited from Zn-Fe alloy electrolyte containing SiO2 particles. Zinc based coatings with Fe% >1%(mass) are deposited from sulfate bath, and coatings with Fe% <1%(mass) are deposited from chloride bath. Particle content in the composite coating generally increases with particle concentration under an adequate agitation and then tends to saturation. The optimum particle content in the composite coating is 0.5%(mass). Corrosion resistance, porosity, hydrogen embrittlement and surface morphology of Zn-Fe-SiO2 composite coatings have been tested and compared with electrodeposited Zn and Zn-Fe alloy. The data implies that Zn-Fe-SiO2 composite coating has the best corrosion resistance, lowest porosity, lowest hydrogen content and the finest crystal. All the results show that Zn-Fe-SiO2 composite coating is satisfactory to be used as anti-corrosion material for steel and has a great future in application.

scholarly journals Influence of Particle Concentration on the Elemental Penetration Region and Properties of Ni-P-SiC Composite Coatings Prepared through Sandblasting and Scanning Electrodeposition on 45 Steel Surfaces

Coatings ◽  
2021 ◽  
Vol 11 (10) ◽  
pp. 1237
Author(s):  
Zhengwei Zhang ◽  
Jieyu Xian ◽  
Hongbin Wu ◽  
Meifu Jin ◽  
Zhenyu Shen
Keyword(s):  
Corrosion Resistance ◽  
Composite Coating ◽  
Particle Concentration ◽  
Composite Coatings ◽  
Control Variable ◽  
Corrosion Current ◽  
Scratch Test ◽  
Cross Sectional ◽  
Sic Nanoparticles ◽  
Steel Surfaces

Ni-P-SiC composite coating was prepared on 45 steel surfaces through sandblasting and scanning electrodeposition to explore the relationship between element penetration region and composite coating properties. The single-factor control variable method with particle concentration as the research variable was used. Results showed that with the gradually increasing concentration of SiC nanoparticles, a trend of first increasing and then gradually decreasing was observed for the surface and cross-sectional microstructure of the coating, interpenetration ability of the elements, adhesion performance, and corrosion resistance. The best deposition quality of the coating was obtained when the concentration of SiC nanoparticles was 3 g·L−1. For cross-sectional microstructure, the scratch test revealed that the maximum coating thickness was 17.3 μm, the maximum range of elemental penetration region was 28.39 μm, and the maximum adhesion of the composite coating was 36.5 N. The electrochemical test showed that the composite coating had a −0.30 V self-corrosion potential and 8.45 × 10−7 A·cm−2 self-corrosion current density, the slowest corrosion rate. In addition, the composite coating had the best corrosion resistance and the largest impedance arc radius corresponding to an equivalent impedance value R2 of 3108 Ω.

Study on Electrodeposition of Ni-Graphite Composite Coatings in Sulfamate Bath

2010 ◽  
Vol 150-151 ◽  
pp. 1546-1550 ◽  
Author(s):  
Xiang Zhu He ◽  
Xiao Wei Zhang ◽  
Xin Li Zhou ◽  
Zhi Hong Fu
Keyword(s):  
Surface Morphology ◽  
Process Parameters ◽  
Current Density ◽  
Graphite Particle ◽  
Particle Concentration ◽  
Composite Coatings ◽  
Nickel Matrix ◽  
Graphite Composite ◽  
Surface Morphologies ◽  
Sulfamate Bath

This paper presented the composite coatings of nickel with graphite particle on the aluminum substrate using a nickel sulfamate bath. Effects of graphite particle concentration on the surface morphologies of the composite coatings were investigated. The inclusion of graphite particle into metal deposits was dependent on many process parameters, including particle concentration, current density, pH and temperature. Results of SEM and XRD demonstrated that graphite particle had successfully deposited on that nickel matrix; besides, the surface morphology of coatings obtained from sulfamate bath containing 2g/L graphite particle dispersed more uniformly than the ones with higher concentration.

Experimental investigation of electrodeposited Ni-Al2O3/ZrO2 nano composite on HSLA ASTM A860 alloy

2021 ◽  
Author(s):  
Chandrasekhara Sastry Chebiyyam ◽  
Pradeep N ◽  
Shaik AM ◽  
Hafeezur Rahman A ◽  
Sandeep Patil
Keyword(s):  
Grain Size ◽  
Corrosion Resistance ◽  
Composite Coating ◽  
Base Alloy ◽  
Composite Coatings ◽  
Nano Particles ◽  
Alloy Sample ◽  
Nano Composite ◽  
Nano Coating ◽  
Nano Composite Coating

Abstract Nano composite coatings on HSLA ASTM A860 alloy, adds to the barrier efficacy by increase in the microhardness, wear and corrosion resistance of the substrate material. Additionally, reduction of delamination of the nano composite coating sample is ascertained. Ball milling is availed to curtail the coating samples (Al2O3/ZrO2) to nano size, for forming a electrodeposited product on the substrate layer. The curtailment in grain size was ascertained to be 17.62% in Ni-Al2O3/ZrO2 nano composite coating. During the deposition process, due to the presence of Al2O3/ZrO2 nano particles an increase in cathode efficiency is ascertained. An XRD analysis of the nano composite coating indicates a curtailment in grain size along with increase in the nucleation sites causing a surge in the growth of nano coating layer. In correlation to uncoated HSLA ASTM A36 alloy sample, a surge in compressive residual stress by 47.14%, reduction of waviness by 32.14% (AFM analysis), upsurge in microhardness by 67.77% is ascertained in Ni-Al2O3/ZrO2 nano composite coating. Furthermore, in nano coated Ni-Al2O3/ZrO2 composite a reduction is observed pertaining to weight loss and friction coefficients by 27.44% and 13% in correlation to plain uncoated alloy respectively. A morphology analysis after nano coating indicates, Ni-Al2O3/ZrO2 particles occupy the areas of micro holes, reducing the wide gaps and crevice points inside the matrix of the substrate, enacting as a physical barrier to upsurge the corrosion resistance by 67.72% in correlation to HSLA ASTM A860 base alloy.

scholarly journals Microstructure, friction and corrosion resistance properties of a Ni–Co–Al2O3 composite coating

RSC Advances ◽  
2018 ◽  
Vol 8 (22) ◽  
pp. 12138-12145 ◽  
Author(s):  
Zong-wei Jia ◽  
Wan-chang Sun ◽  
Fang Guo ◽  
Ya-ru Dong ◽  
Xiao-jia Liu
Keyword(s):  
Corrosion Resistance ◽  
Aluminum Alloy ◽  
Composite Coating ◽  
Composite Coatings ◽  
Al2o3 Composite ◽  
Pulsed Electrodeposition

Ni–Co–Al2O3 composite coatings were prepared by pulsed electrodeposition and electrophoresis–electrodeposition on aluminum alloy.

Improvement of microstructure and properties of Ni–Al2O3 composite coating via jet electrodeposition

2020 ◽  
Vol 34 (27) ◽  
pp. 2050243
Author(s):  
Hui Fan ◽  
Jie Jiang ◽  
Yangpei Zhao ◽  
Shankui Wang ◽  
Zhijing Li
Keyword(s):  
Wear Rate ◽  
Surface Morphology ◽  
Composite Coating ◽  
Process Parameters ◽  
Current Density ◽  
Composite Coatings ◽  
Coating Structure ◽  
Mechanical And Tribological Properties ◽  
Al2o3 Composite ◽  
Jet Electrodeposition

Ni–Al2O3 composite coatings were prepared with a modified Watt’s bath by using jet electrodeposition method. As the key process parameter, current density and the addition of Al2O3 nanoparticles in electrolyte were studied about the effect on the surface morphology and co-deposition of Al2O3 nanoparticles of composite coating. The mechanical and tribological properties of the composite coating were also tested. The results show that properly increasing the current density and Al2O3 addition can increase the co-deposition of nanoparticles in the coating and promote the formation of a dense and refined coating structure. Using the optimized process parameters of current density (300 A/dm2) and Al2O3 addition (30 g/L), the co-deposition of Al2O3 in the composite coating can reach a maximum of 13.1 at.%. The hardness of the coating reaches the peak at 623 HV. The wear rate of the composite coating is also greatly reduced with optimized parameters.

scholarly journals Composite Coatings of Chromium and Nanodiamond Particles on Steel

2017 ◽  
Vol 62 (4) ◽  
pp. 2421-2424 ◽  
Author(s):  
N. Gidikova ◽  
M. Sulowski ◽  
V. Petkov ◽  
R. Valov ◽  
G. Cempura
Keyword(s):  
Wear Resistance ◽  
Corrosion Resistance ◽  
Composite Coating ◽  
Composite Coatings ◽  
Machine Building ◽  
Chromium Coating ◽  
Detonation Synthesis ◽  
Micro Structure ◽  
X Ray ◽  
Average Size

AbstractChrome plating is used to improve the properties of metal surfaces like hardness, corrosion resistance and wear resistance in machine building. To further improve these properties, an electrodeposited chromium coating on steel, modified with nanodiamond particles is proposed. The nanodiamond particles (average size 4 nm measured by TEM) are produced by detonation synthesis (NDDS). The composite coating (Cr+NDDS) has an increased thickness, about two times greater microhardness and finer micro-structure compared to that of unmodified chromium coating obtained under the same galvanization conditions. In the microstructure of specimen obtained from chrome electrolyte with concentration of NDDS 25 g/l or more, “minisections” with chromium shell were found. They were identified by metallographic microscope and X-ray analyser on etched section of chromium plated sample. The object of further research is the dependence of the presence of NDDS in the composite coating from the nanodiamond particles concentration in the chroming electrolyte.

Corrosion Resistance of Ni-Y2O3 Composite Coating Prepared by Electrodeposition under Ultrasonic Condition

2010 ◽  
Vol 97-101 ◽  
pp. 1235-1238 ◽  
Author(s):  
Yu Jun Xue ◽  
Chen Shen ◽  
Ji Shun Li ◽  
Hang Li ◽  
Dong Hong Si
Keyword(s):  
Aqueous Solution ◽  
Corrosion Resistance ◽  
Electron Microscope ◽  
High Resolution ◽  
Surface Morphology ◽  
Composite Coatings ◽  
Nanocomposite Coating ◽  
Transmission Electron ◽  
Superior Corrosion Resistance ◽  
Electronic Microscope

Ni-Y2O3 nanocomposite coating was electrodeposited from a nickel sulfamate solution containing Y2O3 particles and ultrasonic was applied during the process of the electrodeposition. The surface morphology and microstructure of the composite coatings were analyzed by a scanning electronic microscope (SEM) and a high-resolution transmission electron microscope (HRTEM). The corrosion resistence of the coatings was evaluated in the solution of 10 wt.% HCl aqueous solution. The results indicate that the Ni-Y2O3 nanocomposite coating shows a refined crystal grain and improved corrosion resistance compared with pure Ni coating. The Ni-Y2O3 nanocomposite coating prepared under ultrasonic condition exhibits a superior corrosion resistance due to the formation of denser structure and finer-grain scale.

scholarly journals Ni/cerium Molybdenum Oxide Hydrate Microflakes Composite Coatings Electrodeposited from Choline Chloride: Ethylene Glycol Deep Eutectic Solvent

Materials ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 924 ◽  
Author(s):  
Juliusz Winiarski ◽  
Anna Niciejewska ◽  
Jacek Ryl ◽  
Kazimierz Darowicki ◽  
Sylwia Baśladyńska ◽  
...  
Keyword(s):  
Corrosion Resistance ◽  
Composite Coating ◽  
Molybdenum Oxide ◽  
Composite Coatings ◽  
Choline Chloride ◽  
Active Form ◽  
Deep Eutectic Solvent ◽  
Corrosion Process ◽  
Self Healing ◽  
Oxide Hydrate

Cerium molybdenum oxide hydrate microflakes are codeposited with nickel from a deep eutectic solvent-based bath. During seven days of exposure in 0.05 M NaCl solution, the corrosion resistance of composite coating (Ni/CeMoOxide) is slightly reduced, due to the existence of some microcracks caused by large microflakes. Multielemental analysis of the solution, in which coatings are exposed and the qualitative changes in the surface chemistry (XPS) show selective etching molybdenum from microflakes. The amount of various molybdenum species within the surface of coating nearly completely disappear, due to the corrosion process. Significant amounts of Ce3+ compounds are removed, however the corrosion process is less selective towards the cerium, and the overall cerium chemistry remains unchanged. Initially, blank Ni coatings are covered by NiO and Ni(OH)2 in an atomic ratio of 1:2. After exposure, the amount of Ni(OH)2 increases in relation to NiO (ratio 1:3). For the composite coating, the atomic ratios of both forms of nickel vary from 1:0.8 to 1:1.3. Despite achieving lower corrosion resistance of the composite coating, the applied concept of using micro-flakes, whose skeleton is a system of Ce(III) species and active form are molybdate ions, may be interesting for applications in materials with potential self-healing properties.

Preparation and characterization of superhydrophobic composite coatings on a magnesium–lithium alloy

RSC Advances ◽  
2016 ◽  
Vol 6 (93) ◽  
pp. 90587-90596 ◽  
Author(s):  
Zhijun Li ◽  
Yi Yuan
Keyword(s):  
Corrosion Resistance ◽  
Composite Coating ◽  
Composite Coatings ◽  
Alloy Surface ◽  
Water Repellent ◽  
Lithium Alloy

We report a superhydrophobic organophosphonate composite coating on a magnesium–lithium alloy surface, which exhibits excellent water-repellent and corrosion resistance properties.

scholarly journals Enhanced Wear Performance of Cu-Carbon Nanotubes Composite Coatings Prepared by Jet Electrodeposition

Materials ◽  
2019 ◽  
Vol 12 (3) ◽  
pp. 392 ◽  
Author(s):  
Dongdong Ning ◽  
Ao Zhang ◽  
Hui Wu
Keyword(s):  
Carbon Nanotubes ◽  
Surface Morphology ◽  
Composite Coating ◽  
Composite Coatings ◽  
Sodium Dodecyl ◽  
Wear Test ◽  
Uniform Electric Field ◽  
Wear Performance ◽  
Jet Electrodeposition ◽  
Pure Cu

Cu-carbon nanotubes (CNTs) composite coatings with high CNT content and uniformly distributed CNTs were successfully prepared via jet electrodeposition. Pristine CNTs, without any treatment like acid functionalization, were used. Anionic surfactant sodium dodecyl sulfate (SDS) was used to increase the wettability of the CNTs and improve the content of incorporated CNTs. With an appropriate SDS concentration (300 mg/L) in the electrolyte, the incorporated CNT content is as high as 2.84 wt %, much higher than the values reported using conventional electrodeposition (0.42–1.05 wt %). The high-content CNTs were uniformly distributed in the composite coating. The surface morphology of this composite coating (2.84 wt % CNTs) was flat due to the uniform electric field in jet electrodeposition. In the wear test a with load of 1 N and sliding speed of 0.02 m/s, the wear rate of this composite coating was 1.3 × 10−2 mg/Nm, 85.4% lower than that of pure Cu. The enhanced wear performance of Cu-CNTs composite coatings can be attributed to high CNT content and flat surface morphology.

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