EPDM/SBR Blends for Skim Compound of Steel Cord Conveyor Belt: Mechanical Properties, Thermal Stability and Adhesion Level

2021 ◽  
Vol 889 ◽  
pp. 135-143
Author(s):  
Nguyen Thanh Liem ◽  
Nguyen Pham Duy Linh ◽  
Nguyen Huy Tung ◽  
Bach Trong Phuc

In this paper, the influence of some ingredient concentrations such as SBR ratio, DCP/S, CBS/DPG accelerator, EPDM-g-AM and cord surface on mechanical, thermal aging properties and adhesion between rubber compounds and cord have been investigated. The results showed that with suitable ingredients loading such as EPDM/SBR is 85/15 phr, DCP/S is 2.0/1.5 phr and EPDM-g-AM content is 2.0 phr with respect to rubber, the vulcanizates had good mechanical properties, thermal stability and adhesion level to the zinc/copper galvanized cord. The highest tensile strength, elongation at break and pull out strength reached 18.1 MPa, 432% and 60.3 N/mm respectively, and the highest retention after thermal aging at 150°C for 168 hours was about 0.76.

Polymers ◽  
2021 ◽  
Vol 13 (12) ◽  
pp. 1954
Author(s):  
Yang Liu ◽  
Xun Zhang ◽  
Quanxin Gao ◽  
Hongliang Huang ◽  
Yongli Liu ◽  
...  

In the present study, silver (Ag) nanoparticles and maleic anhydride-grafted polyolefin elastomer (MAH-g-POE) were used as enhancement additives to improve the performance of the polyoxymethylene (POM) homopolymer. Specifically, the POM/Ag/MAH-g-POE ternary nanocomposites with varying Ag nanoparticles and MAH-g-POE contents were prepared by a melt mixing method. The effects of the additives on the microstructure, thermal stability, crystallization behavior, mechanical properties, and dynamic mechanical thermal properties of the ternary nanocomposites were studied. It was found that the MAH-g-POE played a role in the bridging of the Ag nanoparticles and POM matrix and improved the interfacial adhesion between the Ag nanoparticles and POM matrix, owing to the good compatibility between Ag/MAH-g-POE and the POM matrix. Moreover, it was found that the combined addition of Ag nanoparticles and MAH-g-POE significantly enhanced the thermal stability, crystallization properties, and mechanical properties of the POM/Ag/MAH-g-POE ternary nanocomposites. When the Ag/MAH-g-POE content was 1 wt.%, the tensile strength reached the maximum value of 54.78 MPa. In addition, when the Ag/MAH-g-POE content increased to 15wt.%, the elongation at break reached the maximum value of 64.02%. However, when the Ag/MAH-g-POE content further increased to 20 wt.%, the elongation at break decreased again, which could be attributed to the aggregation of excessive Ag nanoparticles forming local defects in the POM/Ag/MAH-g-POE ternary nanocomposites. Furthermore, when the Ag/MAH-g-POE content was 20 wt.%, the maximum decomposition temperature of POM/Ag/MAH-g-POE ternary nanocomposites was 398.22 °C, which was 71.39 °C higher than that of pure POM. However, compared with POM, the storage modulus of POM/Ag/MAH-g-POE ternary nanocomposites decreased with the Ag/MAH-g-POE content, because the MAH-g-POE elastomer could reduce the rigidity of POM.


2004 ◽  
Vol 77 (2) ◽  
pp. 380-390
Author(s):  
Wonmun Choi ◽  
Tomoyuki Matsumura

Abstract The reactions of dichloroalkanes and sodium tetra-sulfide (Na2S4) were carried out in a mixture of water and toluene to produce corresponding cyclic polysulfides and polysulfide polymer. The low molecular weights of cyclic sulfides were obtained by the reaction at 90 °C, while the high molecular weight of polysulfide polymer was obtained by the reaction at 50 °C. GPC chromatograms and Mass spectra revealed that the structures of cyclic polysulfide were 1:1, 2:2, and 3:3 adducts of dichloroalkane and sodium tetra-sulfide. The mechanical properties of vulcanized NR at 148 °C with cyclic sulfides were similar to that with sulfur. However, both tensile strength and elongation at break of vulcanized NR at 170 °C with cyclic sulfides are much higher than that with sulfur. The aging properties of vulcanized NR at 148 °C or 170 °C with cyclic polysulfides indicate better stability.


Molecules ◽  
2020 ◽  
Vol 25 (14) ◽  
pp. 3236
Author(s):  
Peng Yin ◽  
Wen Zhou ◽  
Xin Zhang ◽  
Bin Guo ◽  
Panxin Li

In order to improve the mechanical properties and water resistance of thermoplastic starch (TPS), a novel reinforcement of dialdehyde lignocellulose (DLC) was prepared via the oxidation of lignocellulose (LC) using sodium periodate. Then, the DLC-reinforced TPS composites were prepared by an extrusion and injection process using glycerol as a plasticizer. The DLC and LC were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM), and the effects of DLC content on the properties of the DLC/TPS composites were investigated via the evaluation of SEM images, mechanical properties, thermal stability, and contact angles. XRD showed that the crystallinity of the DLC decreased due to oxidation damage to the LC. SEM showed good dispersion of the DLC in the continuous TPS phase at low amounts of DLC, which related to good mechanical properties. The tensile strength of the DLC/TPS composite reached a maximum at a DLC content of 3 wt.%, while the elongation at break of the DLC/TPS composites increased with increasing DLC content. The DLC/TPS composites had better thermal stability than the neat TPS. As the DLC content increased, the water resistance first increased, then decreased. The highest tensile strength and elongation at break reached 5.26 MPa and 111.25%, respectively, and the highest contact angle was about 90.7°.


2009 ◽  
Vol 79-82 ◽  
pp. 2183-2186 ◽  
Author(s):  
Chanchai Thongpin ◽  
C. Sripetdee ◽  
N. Papaka ◽  
N. Pongsathornviwa ◽  
Narongrit Sombatsompop

Silica has been widely used as non-black reinforcing filler, however, the filler-filler interaction has been an important issue. Cure characteristic and mechanical properties of the rubber compound and rubber vulcanizate were affected both by filler-rubber interaction and filler-filler interaction. There have been, presently, a number of natural fillers which are also used as fillers for the rubber, i.e. fly ash, sawdust and zeolite. This work therefore will study the effect of second filler added into the 13% Si-69 treated precipitate silica (PSi) filled natural rubber compounds. It was revealed that the scorch and cure time of the rubber compound increased with the content of treated PSi. This was the effect of excess of the silane treated onto PSi which would agglomerate and form the cluster of polysiloxane and would then be able to absorb vulcanizing accelerator resulting in extending the scorch and cure time of the rubber compounds. However, this effect was over ruled with the reinforcing effect as could be seen by the increasing, with the contents of PSi, of maximum torque and mechanical properties of the vulcanizates. The NR compounded with treated PSi content of 20 phr selected to study the effect of excess silane on the cure characteristic of hybrid fillers NR composite. The addition of sawdust led to longer scorch time and cure time but not much change of the maximum torque. As expected, the modulus of the rubber vulcanizate increased with the sawdust content whereas the tensile strength and elongation at break decreased with the sawdust content. The incorporation of zeolite could accelerate the cure reaction therefore both scorch time and cure time decreased. The maximum torque also increased with the content of zeolite. Both modulus and tensile strength increased with the content of the zeolite whereas elongation at break tended to be unchanged. In the case of using fly ash as the second filler, the cure time tended to be unchanged. However, the maximum torque tended to be increased with the content of fly ash. It was found that the modulus, tensile strength increased but elongation at break decreased. Interestingly, the excess of Si-69 used effect pronouncedly for the addition of zeolite and fly ash cases as the excess silane could promote the interaction between fillers surface and rubber molecule accept for sawdust


2003 ◽  
Vol 76 (3) ◽  
pp. 747-768 ◽  
Author(s):  
Frederick Ignatz-Hoover ◽  
Byron H. To ◽  
R. N. Datta ◽  
Arie J. De Hoog ◽  
N. M. Huntink ◽  
...  

Abstract Migration of compounding ingredients is an important factor in the overall properties and performance of rubber articles containing a number of layers for example, a tire, a hose or a conveyor belt. In certain cases, migration of compounding ingredients before, during and after vulcanization in rubber compounds can be of benefit. For example, waxes and p-phenylenediamines antiozonants rely heavily on the migration mechanism to provide optimum protection of rubber products during service against degradation by ozone. In addition, the dispersion of compounding ingredients such as oil, curatives, and antidegradants can be enhanced by diffusion within rubber. In other cases, however, diffusion across a rubber-to-rubber interface can be detrimental to performance. Diffusion will change the distribution of materials which in turn may result in changes in mechanical properties, loss in adhesion or antidegradant protection, and staining of light-colored products. Thus, a better understanding of the migration of chemical additives in rubber could provide the desired distribution of ingredients for obtaining the optimum compound performance.


2016 ◽  
Vol 4 (10) ◽  
pp. 5258-5267 ◽  
Author(s):  
Davide Barana ◽  
Syed Danish Ali ◽  
Anika Salanti ◽  
Marco Orlandi ◽  
Luca Castellani ◽  
...  

2012 ◽  
Vol 602-604 ◽  
pp. 690-695
Author(s):  
Hua Dong Wang ◽  
Rui Wang ◽  
Mao Fang Huang ◽  
Qi Yang

Thermoplastic vulcanizates (TPVs) based on epoxidized natural rubber (ENR) and polypropylene (PP) were prepared in an internal mixer at 180°C. The effects of curing systems (i.e., sulfur and peroxide) on morphological, rheological, thermal and mechanical properties were studied. It is found that the sulfur cured TPVs show higher tensile strength, tear strength and elongation at break than those cured with the DCP systems. The rheological analysis indicates that TPVs cured with DCP system show lower apparent shear viscosity than those with sulfur system. SEM studies show that TPVs vulcanized with DCP system exhibit smaller and finely dispersed rubber domains, which provides it higher thermal stability than sulfur cured TPVs.


2013 ◽  
Vol 747 ◽  
pp. 471-474
Author(s):  
Yotwadee Chokanandsombat ◽  
Pongdhorn Sea-Oui ◽  
Chakrit Sirisinha

In recent years, the increasing concern on the toxicity of highly aromatic oils has been incentive to the development of rubber process oils (RPOs) which are more environmentally-friendly. Many alternative eco-friendly RPOs have been tested with the aims of selecting the most suitable replacement for these highly aromatic oils. As a consequence, in order to achieve both environmental friendliness and effective rubber compounding, the aromatic content in RPOs must be optimised. In the present study, the experiments have been carried out to investigate the effects of aromatic and polycyclic aromatic compounds (PCAs) contents in RPOs on processability and mechanical properties of styrene butadiene rubber (SBR) compounds and vulcanisates. Results obtained suggest that the presence of RPOs leads to a decreased compound viscosity, and thus an enhanced processability. By incorporating the RPOs into SBR compounds, some mechanical properties including elongation at break and tear strength of cured SBR can be improved, particularly for the RPOs with high aromatic content. It is believed to be attributed to the increased compatibility between RPOs and SBR matrix. Nevertheless, the aromatic and PCA contents play little or insignificant role on the crosslink density and bulk viscosity of rubber compounds as well as hardness and compression set of vulcanisates.


2021 ◽  
Vol 63 (11) ◽  
pp. 66-69
Author(s):  
Vu Thang Tran ◽  
◽  
Thi Phuong Hoang ◽  
Ngo Vu Duong ◽  
Thi Phuong Hong Dao ◽  
...  

In this paper, the effects of a flame retardant system combining ATH/MPP (aluminum hydroxide/melamine phosphate) and the other additives such as zinc stearate (ZnSt) on some properties of flame retardant PE compound based on LDPE were studied. The total flame retardant content was 35% by weight. Mechanical properties (tensile at break, elongation at break), thermal stability, and fire resistance were determined by the respective methods ASTM D638, thermogravimetric analysis (TGA), scanning electron microscope (SEM), and UL-94 test. The obtained results showed that using the combination of ATH/MPP has increased the fire resistance and thermal stability of the PE compound. The sample CT7 (15%ATH/20%MPP/2%ZnSt) achieved the best fire resistance. The mechanical properties increased slightly when increasing the content of MPP and reached the maximum for samples containing only MPP. The SEM micrographs showed that the addition of zinc stearate improved the dispersion of ATH and MPP in the PE matrix. The effect of flame retardant additives and zinc stearate on the melt index value of the PE compound was also surveyed.


2020 ◽  
Vol 852 ◽  
pp. 1-10
Author(s):  
Zhong Li Wang ◽  
Cong Liang Cheng ◽  
Xian Hai Hu ◽  
John Garcia

Polyurethane - Dispersed Diazo Black GNN Polymer dye (PU-DDB GNN) was synthesized by incorporation of DDB GNN into polyurethane chains. The expected structure of polyurethane-dispersed diazo black GNN polymer dye was confirmed by FT-IR and UV-vis spectra. The photochromic phenomenon of polyurethane-dispersed diazo-black GNN dyes was investigated. And through the thermogravimetric analysis and differential calorimetry analysis, it is confirmed to be an amorphous structure with good thermal stability. Through the test of its mechanical properties, the results show that the elongation at break is quite high.


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