Plastic Behaviour of Green Powder Metallurgical Compacts

2007 ◽  
Vol 534-536 ◽  
pp. 305-308
Author(s):  
Jose Manuel Prado

The results of monotonic and cyclic uniaxial compression tests, in which the deviatoric component of the stress is predominant, carried out on green and recrystallized iron compacts with different levels of density are presented and discussed in order to analyse the macro and micromechanisms governing the mechanical behaviour of non-sintered PM materials. The plastic deformation of the particles, especially at the contact areas between neighbouring particles, produces an internal friction responsible for the main features observed in the behaviour of green metallic compacts. These experimental results show important discrepancies with the plasticity models, Cam-Clay and Drucker-Prager Cap, used to simulate the powder compaction stage. Possible causes for these discrepancies are pointed out.

2021 ◽  
Vol 2021 ◽  
pp. 1-8
Author(s):  
Bin Xu ◽  
Xiaoyan Lei ◽  
P. Wang ◽  
Hui Song

There are various definitions of damage variables from the existing damage models. The calculated damage value by the current methods still could not well correspond to the actual damage value. Therefore, it is necessary to establish a damage evolution model corresponding to the actual damage evolution. In this paper, a strain rate-sensitive isotropic damage model for plain concrete is proposed to describe its nonlinear behavior. Cyclic uniaxial compression tests were conducted on concrete samples at three strain rates of 10−3s−1, 10−4s−1, and 10−5s−1, respectively, and ultrasonic wave measurements were made at specified strain values during the loading progress. A damage variable was defined using the secant and initial moduli, and concrete damage evolution was then studied using the experimental results of the cyclic uniaxial compression tests conducted at the different strain rates. A viscoelastic stress-strain relationship, which considered the proposed damage evolution model, was presented according to the principles of irreversible thermodynamics. The model results agreed well with the experiment and indicated that the proposed damage evolution model can accurately characterize the development of macroscopic mechanical weakening of concrete. A damage-coupled viscoelastic constitutive relationship of concrete was recommended. It was concluded that the model could not only characterize the stress-strain response of materials under one-dimensional compressive load but also truly reflect the degradation law of the macromechanical properties of materials. The proposed damage model will advance the understanding of the failure process of concrete materials.


2020 ◽  
Vol 195 ◽  
pp. 02022
Author(s):  
Marius Milatz

In this contribution, the application of single-board computers for the investigation of the hydro-mechanical behaviour of unsaturated granular soils is presented. Single-board computers, such as the Raspberry Pi or Arduino, have recently experienced a hype of applications in school and university teaching, in the maker scene, amongst hobbyists, but also in research. In combination with easy to learn and open programming languages, such as Python, individual experimental set-ups for research in unsaturated soil mechanics, using actuators and sensors can be easily developed with the help of different programmable hardware, such as stepper motors, analog-to-digital converters and other controller boards. For the experimental application in imaging of unsaturated granular soils by computed tomography (CT), we present a miniaturized uniaxial compression device for the measurement of unsaturated shear strength and capillary cohesion in CT-experiments. The device has already been applied for CT-imaging of the development of water distribution and capillary bridges in between different shear steps. Furthermore, a new fully programmable hydraulic experimental set-up for the automated investigation of transient hydraulic paths of the water retention curve of granular media is presented. Both devices have been developed in the framework of the Raspberry Pi single-board computer and Python programming language with simple and relatively inexpensive hardware components. In addition to the technical development of the testing devices, experimental results of the hydro-mechanical behaviour of unsaturated sand and glass beads, derived from uniaxial compression tests and water retention tests, will be presented.


2017 ◽  
Vol 24 (4) ◽  
pp. 557-571 ◽  
Author(s):  
Adrian Różański ◽  
Magdalena Rajczakowska ◽  
Andrzej Serwicki

AbstractThere are a significant number of factors which have impact on the scale effect in the mechanical behaviour of composite materials. In this paper, the influence of the microstructure on this phenomenon is examined. In particular, how the results of the uniaxial compression test are affected by the microstructure geometry is verified. For the purposes of this study, two different materials are chosen, i.e. pure gypsum and mortar. Firstly, the microstructures of the two considered materials are compared with the use of different microstructure measures, i.e. attenuation profiles, porosity and pore size distributions, calculated based on the images obtained from the X-ray microCT. Then, a series of uniaxial compression tests is performed for a large number of cylindrical specimens made of the two materials under study. Four different sample diameters are assumed in order to investigate the size effect in the considered composites. For both materials, the results of uniaxial compressive strength and the Young modulus are presented. The relationship between the microstructure of the material and the scale effect in mechanical properties is proved. The scale effect is more demonstrable in the case of the material which exhibits a more heterogeneous microstructure.


2019 ◽  
Vol 22 (2) ◽  
pp. 88-93
Author(s):  
Hamed Khanger Mina ◽  
Waleed K. Al-Ashtrai

This paper studies the effect of contact areas on the transient response of mechanical structures. Precisely, it investigates replacing the ordinary beam of a structure by two beams of half the thickness, which are joined by bolts. The response of these beams is controlled by adjusting the tightening of the connecting bolts and hence changing the magnitude of the induced frictional force between the two beams which affect the beams damping capacity. A cantilever of two beams joined together by bolts has been investigated numerically and experimentally. The numerical analysis was performed using ANSYS-Workbench version 17.2. A good agreement between the numerical and experimental results has been obtained. In general, results showed that the two beams vibrate independently when the bolts were loosed and the structure stiffness is about 20 N/m and the damping ratio is about 0.008. With increasing the bolts tightening, the stiffness and the damping ratio of the structure were also increased till they reach their maximum values when the tightening force equals to 8330 N, where the structure now has stiffness equals to 88 N/m and the damping ratio is about 0.062. Beyond this force value, increasing the bolts tightening has no effect on stiffness of the structure while the damping ratio is decreased until it returned to 0.008 when the bolts tightening becomes immense and the beams behave as one beam of double thickness.


Materials ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 4008
Author(s):  
Zhengkai Feng ◽  
Heng Wang ◽  
Chuanjiang Wang ◽  
Xiujuan Sun ◽  
Shuai Zhang

Fused deposition modeling (FDM) has the advantage of being able to process complex workpieces with relatively simple operations. However, when processing complex components in a suspended state, it is necessary to add support parts to be processed and formed, which indicates an excessive dependence on support. The stress intensity of the supported positions of the printing components can be modified by changing the supporting model of the parts, their density, and their distance in relation to the Z direction in the FDM printing settings. The focus of the present work was to study the influences of these three modified factors on the stress intensity of the supporting position of the printing components. In this study, 99 sets of compression tests were carried out using a position of an FDM-supported part, and the experimental results were observed and analyzed with a 3D topographic imager. A reference experiment on the anti-pressure abilities of the printing components without support was also conducted. The experimental results clarify how the above factors can affect the anti-pressure abilities of the supporting positions of the printing components. According to the results, when the supporting density is 30% and the supporting distance in the Z direction is Z = 0.14, the compressive strength of the printing component is lowest. When the supporting density of the printing component is ≤30% and the supporting distance in the Z direction is Z ≥ 0.10, the compressive strength of printing without support is greater than that of the linear support model. Under the same conditions, the grid-support method offers the highest compressive strength.


Materials ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2108
Author(s):  
Guanlin Liu ◽  
Youliang Chen ◽  
Xi Du ◽  
Peng Xiao ◽  
Shaoming Liao ◽  
...  

The cracking of rock mass under compression is the main factor causing structural failure. Therefore, it is very crucial to establish a rock damage evolution model to investigate the crack development process and reveal the failure and instability mechanism of rock under load. In this study, four different strength types of rock samples from hard to weak were selected, and the Voronoi method was used to perform and analyze uniaxial compression tests and the fracture process. The change characteristics of the number, angle, and length of cracks in the process of rock failure and instability were obtained. Three laws of crack development, damage evolution, and energy evolution were analyzed. The main conclusions are as follows. (1) The rock’s initial damage is mainly caused by tensile cracks, and the rapid growth of shear cracks after exceeding the damage threshold indicates that the rock is about to be a failure. The development of micro-cracks is mainly concentrated on the diagonal of the rock sample and gradually expands to the middle along the two ends of the diagonal. (2) The identification point of failure precursor information in Acoustic Emission (AE) can effectively provide a safety warning for the development of rock fracture. (3) The uniaxial compression damage constitutive equation of the rock sample with the crack length as the parameter is established, which can better reflect the damage evolution characteristics of the rock sample. (4) Tensile crack requires low energy consumption and energy dispersion is not concentrated. The damage is not apparent. Shear cracks are concentrated and consume a large amount of energy, resulting in strong damage and making it easy to form macro-cracks.


2016 ◽  
Vol 716 ◽  
pp. 114-120 ◽  
Author(s):  
Sebastian Mróz ◽  
Piotr Szota ◽  
Teresa Bajor ◽  
Andrzej Stefanik

The paper presents the results of physical modelling of the plastic deformation of the Mg/Al bimetallic specimens using the Gleeble 3800 simulator. The plastic deformation of Mg/Al bimetal specimens characterized by the diameter to thickness ratio equal to 1 was tested in compression tests. The aim of this work was determination of the range of parameters as temperature and strain rate that mainly influence on the plastic deformation of Mg/Al bars during metal forming processes. The tests were carried out for temperature range from 300 to 400°C for different strain rate values. The stock was round 22.5 mm-diameter with an Al layer share of 28% Mg/Al bars that had been produced using the explosive welding method. Based on the analysis of the obtained testing results it has been found that one of the main process parameters influencing the plastic deformation the bimetal components is the initial stock temperature and strain rate values.


2021 ◽  
Author(s):  
Marius Milatz ◽  
Nicole Hüsener ◽  
Edward Andò ◽  
Gioacchino Viggiani ◽  
Jürgen Grabe

AbstractGauging the mechanical effect of partial saturation in granular materials is experimentally challenging due to the very low suctions resulting from large pores. To this end, a uniaxial (zero radial stress) compression test may be preferable to a triaxial one where confining pressure and membrane effects may erase the contribution of this small suction; however, volume changes are challenging to measure. This work resolves this limitation by using X-ray imaging during in situ uniaxial compression tests on Hamburg Sand and glass beads at three different initial water contents, allowing a suction-dependent dilation to be brought to the light. The acquired tomography volumes also allow the development of air–water and solid–water interfacial areas, water clusters and local strain fields to be measured at the grain scale. These measurements are used to characterise pertinent micro-scale quantities during shearing and to relate them to the measured macroscopic response. The new and well-controlled data acquired during this experimental campaign are hopefully a useful contribution to the modelling efforts—to this end they are shared with the community.


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