Modeling of Microstructural Gradients in TMCP Bars to Produce Value Added Products

2007 ◽  
Vol 539-543 ◽  
pp. 4143-4148
Author(s):  
Balbir Singh ◽  
D. Rai

Thermomechanical controlled processing of concrete reinforcement bars, comprising quenching and autotempering, produces a microstructural gradient across the diameter - tempered martensite near to the surface, bainite and/or degenerated pearlite in the intermediate layers and pearlite-ferrite within the core. Since martensite is the strength controlling phase in steels, its fractional thickness in TMCP bars have beeen correlated to tensile properties. The developed empirical model, helped in revealing that upto a fractional rim of about 20%, volume fraction of ferrite-pearlite predominantly influenced the YS, UTS and % elongation, whereas at higher fractions, martensite found to control these properties.

Author(s):  
Jorge Angeles ◽  
Ron Britton ◽  
Liuchen Chang ◽  
Franҫois Charron ◽  
Peter Gregson ◽  
...  

There is increasing global competition for better product and process functionality, higher quality, lower costs, and other considerations including energy and environmental challenges. This trend requires that Canadian industry be more innovative and responsive in order to stay competitive internationally. The Canadian capability in Engineering Design is at the core of our ability to achieve this goal. At both the undergraduate and graduate levels, we must improve the capability and capacity of engineering graduates so that they are capable of leading innovation, and converting research results into value-added products and services. This paper addresses the engineering design competency, identifies needs in engineering design training, and describes directions for the design content in engineering education programs.


2018 ◽  
Vol 22 (3) ◽  
pp. 235-246
Author(s):  
Manik Bhowmick ◽  
Arup Kumar Rakshit ◽  
Sajal Kumar Chattopadhyay

Purpose Dref-3 friction spun core yarns produced using staple fibre yarn as the core, e.g. Jute core yarn wrapped with cotton fibre, have poorer mechanical properties compared to the core yarn itself. The purpose of this study was to understand the structure of such yarns, that will lead to the optimization of fibre, machine and process variables for production of better quality yarn from the Dref-3/3000 machines. Design/methodology/approach The Dref spinning trials were conducted following a full factorial design with six variables, all with two operative levels. The Dref-3 friction spun yarn, in which the core is a plied, twisted ring yarn composed of cotton singles and the sheath, formed from the same cotton fibres making the singles, has been examined. The structures have also been studied by using the tracer fibre technique. Findings It was observed that rather than depending on the plied core yarn, the tensile properties of the Dref-3 yarn are significantly determined by the parameters those affect the constituent single yarn tensile properties, i.e. the amount of twist and its twist direction, yarn linear density and the sheath fibre proportion used during the Dref spinning in making the final yarn. Further, when the twist direction of single yarn, double yarn and the Dref spinning false twisting are in the same direction, the produced core-sheath yarn exhibits better tensile properties. Practical implications The understanding of the yarn structure will lead to optimized production of all staple fibre core Dref spun yarns. Social implications The research work may lead to utilization of coarse and harsh untapped natural fibres to the production of value-added textile products. Originality/value Though an earlier research has reported the effects of sheath fibre fineness and length on the tensile and bending properties of Dref-3 friction yarn, the present study is the first documented attempt using the tracer fibre technique to understand Dref-3 yarn structure with plied staple fibrous core.


Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 246
Author(s):  
Essam Ahmed ◽  
Samir Ibrahim ◽  
Mohamed Galal ◽  
Sarah A. Elnekhaily ◽  
Tarek Allam

Two B400B-R and B500B grade rebars were industrially produced through a Tempcore process. The standard chemical composition of B500B grade was additionally alloyed with 0.067 wt.% V to enhance its mechanical properties. A set of optimized processing parameters were applied to manufacture two different diameters D20 (Ø 20 mm) and D32 (Ø 32 mm). The microstructure -mechanical properties relationships were evaluated using optical and scanning electron microscopes, hardness, and tensile testing. In addition, a thermal model was developed to define the thermal cycle evolution during cooling in the quenching & tempering box (QTB) to simulate the kinetics of V(C,N) precipitation. The microstructure observations showed a typical graded microstructure consisting of ferrite-pearlite core and outer tempered martensite ring for both grades of both diameters. The optimized processing parameters for B400B-R of D32 (compared with D20) resulted in softening of the core (from 160 to 135 HV10) and tempered martensite surface (from 220 to 200 HV10) as well as in decreasing the yield strength (from 455 to 413 MPa) and tensile strength (from 580 to 559 MPa). On the contrary, an increase in hardness of the core (from 165 to 175 HV10) and the outer tempered martensite (from 240 to 270 HV10), in addition to an increase in yield strength (from 510 to 537 MPa) at almost the same level of tensile strength of 624–626 MPa are observed for B500B grade D32 compared with D20. The modeling and simulation calculations suggest that the manufacturing D32 rebars of B500B grade involves longer quenching time in the QTB which allow deeper tempered martensite surface along with a relatively higher core temperature that renders faster kinetics and larger volume fraction of V(C,N) precipitates. The current study demonstrates that the full potential of V-alloying can be exploited when a sufficient quenching time at the equalization temperature is achieved, which is valid for D32 rebars.


Alloy Digest ◽  
2007 ◽  
Vol 56 (12) ◽  

Abstract Crucible 422 has a structure of tempered martensite to give the alloy high strength. It is useful in the aerospace industry for structurals with high strength/weight ratios. This datasheet provides information on composition, physical properties, elasticity, and tensile properties as well as fracture toughness. It also includes information on low and high temperature performance, and corrosion resistance as well as forming, heat treating, machining, and joining. Filing Code: SS-1004. Producer or source: Crucible Service Centers.


2018 ◽  
Vol 28 (5) ◽  
pp. 1681-1684
Author(s):  
Georgi Toskov ◽  
Ana Yaneva ◽  
Stanko Stankov ◽  
Hafize Fidan

The European Commission defines the bioeconomy as "the production of renewable biological resources and the conversion of these resources and waste streams into value added products, such as food, feed, bio-based products and bioenergy. Its sectors and industries have strong innovation potential due to their use of a wide range of sciences, enabling and industrial technologies, along with local and implied knowledge." The Bulgarian food industry faces a lot of challenges on the local and national level, which have direct influence on the structure of the production companies. Most of the enterprises from the food sector produce under foreign brands in order to be flexible partners to the large Bulgarian retail chains. The small companies from the food sector are not able to develop as an independent competitive producer on the territory of their local markets. This kind of companies rarely has a working strategy for positioning on new markets. In order to consolidate their already built positions for long period of time, the producers are trying to optimize their operations in a short term. However, the unclear vision of the companies for the business segment does not allow them to fully develop. Tourism in Bulgaria is a significant contributor to the country's economy.


2020 ◽  
Vol 4 (7) ◽  
pp. 3726-3731
Author(s):  
Fenghui Ye ◽  
Jinghui Gao ◽  
Yilin Chen ◽  
Yunming Fang

Electroreduction of CO2 into value-added products is a promising technique in which the structure of the catalyst plays a crucial role.


2020 ◽  
Vol 9 (1) ◽  
pp. 55
Author(s):  
María Florencia Eberhardt ◽  
José Matías Irazoqui ◽  
Ariel Fernando Amadio

Stabilization ponds are a common treatment technology for wastewater generated by dairy industries. Large proportions of cheese whey are thrown into these ponds, creating an environmental problem because of the large volume produced and the high biological and chemical oxygen demands. Due to its composition, mainly lactose and proteins, it can be considered as a raw material for value-added products, through physicochemical or enzymatic treatments. β-Galactosidases (EC 3.2.1.23) are lactose modifying enzymes that can transform lactose in free monomers, glucose and galactose, or galactooligosacharides. Here, the identification of novel genes encoding β-galactosidases, identified via whole-genome shotgun sequencing of the metagenome of dairy industries stabilization ponds is reported. The genes were selected based on the conservation of catalytic domains, comparing against the CAZy database, and focusing on families with β-galactosidases activity (GH1, GH2 and GH42). A total of 394 candidate genes were found, all belonging to bacterial species. From these candidates, 12 were selected to be cloned and expressed. A total of six enzymes were expressed, and five cleaved efficiently ortho-nitrophenyl-β-galactoside and lactose. The activity levels of one of these novel β-galactosidase was higher than other enzymes reported from functional metagenomics screening and higher than the only enzyme reported from sequence-based metagenomics. A group of novel mesophilic β-galactosidases from diary stabilization ponds’ metagenomes was successfully identified, cloned and expressed. These novel enzymes provide alternatives for the production of value-added products from dairy industries’ by-products.


Dairy ◽  
2021 ◽  
Vol 2 (2) ◽  
pp. 202-217
Author(s):  
Michele Manoni ◽  
Donata Cattaneo ◽  
Sharon Mazzoleni ◽  
Carlotta Giromini ◽  
Antonella Baldi ◽  
...  

Milk lipids are composed of milk fat globules (MFGs) surrounded by the milk fat globule membrane (MFGM). MFGM protects MFGs from coalescence and enzymatic degradation. The milk lipid fraction is a “natural solvent” for macronutrients such as phospholipids, proteins and cholesterol, and micronutrients such as minerals and vitamins. The research focused largely on the polar lipids of MFGM, given their wide bioactive properties. In this review we discussed (i) the composition of MFGM proteome and its variations among species and phases of lactation and (ii) the micronutrient content of human and cow’s milk lipid fraction. The major MFGM proteins are shared among species, but the molecular function and protein expression of MFGM proteins vary among species and phases of lactation. The main minerals in the milk lipid fraction are iron, zinc, copper and calcium, whereas the major vitamins are vitamin A, β-carotene, riboflavin and α-tocopherol. The update and the combination of this knowledge could lead to the exploitation of the MFGM proteome and the milk lipid fraction at nutritional, biological or technological levels. An example is the design of innovative and value-added products, such as MFGM-supplemented infant formulas.


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