Numerical Investigation on the Hot Forming and Cold-Die Quenching of an Aluminium-Magnesium Alloy into a Complex Component

2013 ◽  
Vol 765 ◽  
pp. 368-372 ◽  
Author(s):  
Omer El Fakir ◽  
Shou Hua Chen ◽  
Li Liang Wang ◽  
Daniel Balint ◽  
John P. Dear ◽  
...  
Keyword(s):  
Magnesium Alloy ◽  
Numerical Investigation ◽  
Thickness Distribution ◽  
Experimental Results ◽  
Hot Forming ◽  
Fe Model ◽  
Complex Component ◽  
Die Quenching ◽  
Formed Part

An FE model for the hot forming and cold-die quenching (HFQ) process was developed. This model was verified by HFQ experiments through a comparison of the thickness distribution between the simulated and experimental results; good correlation with a deviation of less than 5% was achieved. In addition, this FE model was used to study the effects of forming speed on the thickness distribution of a HFQ formed part, and it was found that a higher forming speed is beneficial for HFQ forming, as it led to improved thickness homogeneity and less thinning.

Numerical-Experimental Characterization of a Superplastic AZ31 Magnesium Alloy

2007 ◽  
Vol 551-552 ◽  
pp. 317-322 ◽  
Author(s):  
G. Palumbo ◽  
Donato Sorgente ◽  
Luigi Tricarico ◽  
S.H. Zhang ◽  
W.T. Zheng ◽  
...  
Keyword(s):  
Magnesium Alloy ◽  
Biaxial Tension ◽  
Thickness Distribution ◽  
Alloy Sheet ◽  
Experimental Results ◽  
Az31 Magnesium Alloy ◽  
Dome Height ◽  
Fe Model ◽  
Flow Parameters ◽  
Hot Rolled

In this work the superplastic behaviour of a hot rolled AZ31 magnesium alloy sheet under a biaxial tension test with the blow forming technique is presented and reported. The specimen dome height and its thickness distribution, during and after the test, have been used as characterizing parameters. A numerical FE model of the test has been developed in order to easily characterize the material and to directly analyze experimental results. The influence of the rolling cycle on the microstructure and consequently on the material behaviour has been also analyzed. A synergic use of experimental results and of the numerical model has been done for finding material constants in different situations. The material flow parameters have been found and results are presented.

Effect of Lubrications on Quick Plastic Forming Behavior of AZ31 Magnesium Alloy Sheet

2013 ◽  
Vol 690-693 ◽  
pp. 2222-2225
Author(s):  
Gang Wang ◽  
Jian Long Wang ◽  
Zhi Peng Zhang ◽  
Shen Jie Yao
Keyword(s):  
Magnesium Alloy ◽  
Thickness Distribution ◽  
Alloy Sheet ◽  
Az31 Magnesium Alloy Sheet ◽  
Part Surface ◽  
Plastic Forming ◽  
Quick Plastic Forming ◽  
Formed Part ◽  
Microscopic Morphology ◽  
Lubrication Conditions

Lubrication plays important role in Quick Plastic Forming (QPF). Friction coefficient between AZ31B magnesium alloy and the die steel was examined by ring upsetting tests at 400°C with no lubrication, boron nitride (BN), graphite and molybdenum disulfide respectively. The effect of the four lubrication conditions on bulging height and wall thickness distribution of conical, rectangular and cylinder components in QPF within 300s was investigated. Macroscopic and microscopic morphology of the formed part surface in the four conditions was observed.

scholarly journals A parametric prediction of the Young’s modulus of polymers enhanced with ΜWCNTs

2018 ◽  
Vol 233 ◽  
pp. 00025
Author(s):  
P.V. Polydoropoulou ◽  
K.I. Tserpes ◽  
Sp.G. Pantelakis ◽  
Ch.V. Katsiropoulos
Keyword(s):  
Young’S Modulus ◽  
Elastic Properties ◽  
Young's Modulus ◽  
Experimental Results ◽  
Scale Model ◽  
Fe Model ◽  
Multi Scale ◽  
Unit Cells ◽  
Random Dispersion

In this work a multi-scale model simulating the effect of the dispersion, the waviness as well as the agglomerations of MWCNTs on the Young’s modulus of a polymer enhanced with 0.4% MWCNTs (v/v) has been developed. Representative Unit Cells (RUCs) have been employed for the determination of the homogenized elastic properties of the MWCNT/polymer. The elastic properties computed by the RUCs were assigned to the Finite Element (FE) model of a tension specimen which was used to predict the Young’s modulus of the enhanced material. Furthermore, a comparison with experimental results obtained by tensile testing according to ASTM 638 has been made. The results show a remarkable decrease of the Young’s modulus for the polymer enhanced with aligned MWCNTs due to the increase of the CNT agglomerations. On the other hand, slight differences on the Young’s modulus have been observed for the material enhanced with randomly-oriented MWCNTs by the increase of the MWCNTs agglomerations, which might be attributed to the low concentration of the MWCNTs into the polymer. Moreover, the increase of the MWCNTs waviness led to a significant decrease of the Young’s modulus of the polymer enhanced with aligned MWCNTs. The experimental results in terms of the Young’s modulus are predicted well by assuming a random dispersion of MWCNTs into the polymer.

Optimization Design of Drawbead in Drawing Tools of Autobody Cover Panel

2002 ◽  
Vol 124 (2) ◽  
pp. 278-285 ◽  
Author(s):  
Gang Liu ◽  
Zhongqin Lin ◽  
Youxia Bao
Keyword(s):  
Optimization Algorithm ◽  
Optimization Design ◽  
Design Method ◽  
Experimental Results ◽  
Hybrid Optimization ◽  
Force Model ◽  
Hybrid Optimization Algorithm ◽  
Design Plan ◽  
Formed Part ◽  
Restraining Force

In the tooling design of autobody cover panels, design of drawbead will affect the distribution of drawing restraining force along mouth of dies and the relative flowing velocity of the blank, and consequently, will affect the distributions of strain and thickness in a formed part. Therefore, reasonable design of drawbead is the key point of cover panels’ forming quality. An optimization design method of drawbead, using one improved hybrid optimization algorithm combined with FEM software, is proposed in this paper. First, we used this method to design the distribution of drawbead restraining force along the mouth of a die, then the actual type and geometrical parameters of drawbead could be obtained according to an improved drawbead restraining force model and the improved hybrid optimization algorithm. This optimization method of drawbead was used in designing drawing tools of an actual autobody cover panel, and an optimized drawbead design plan has been obtained, by which deformation redundancy was increased from 0% under uniform drawbead control to 10%. Plastic strain of all area of formed part was larger than 2% and the minimum flange width was larger than 10 mm. Therefore, not only better formability and high dent resistance were obtained, but also fine cutting contour line and high assembly quality could be obtained. An actual drawing part has been formed using the optimized drawbead, and the experimental results were compared with the simulating results in order to verify the validity of the optimized design plan. Good agreement of thickness on critical areas between experimental results and simulation results proves that the optimization design method of drawbead could be successfully applied in designing actual tools of autobody cover panels.

Finite Element Study of the Cutting Mechanics of the Three Dimensional Rock Turning Process

2015 ◽  
Author(s):  
Demeng Che ◽  
Jacob Smith ◽  
Kornel F. Ehmann
Keyword(s):  
Finite Element ◽  
Oil And Gas ◽  
Three Dimensional ◽  
Polycrystalline Diamond ◽  
Close Correlation ◽  
Experimental Results ◽  
Failure Behavior ◽  
Fe Model ◽  
Gas Drilling ◽  
Cutting Mechanics

The unceasing improvements of polycrystalline diamond compact (PDC) cutters have pushed the limits of tool life and cutting efficiency in the oil and gas drilling industry. However, the still limited understanding of the cutting mechanics involved in rock cutting/drilling processes leads to unsatisfactory performance in the drilling of hard/abrasive rock formations. The Finite Element Method (FEM) holds the promise to advance the in-depth understanding of the interactions between rock and cutters. This paper presents a finite element (FE) model of three-dimensional face turning of rock representing one of the most frequent testing methods in the PDC cutter industry. The pressure-dependent Drucker-Prager plastic model with a plastic damage law was utilized to describe the elastic-plastic failure behavior of rock. A newly developed face turning testbed was introduced and utilized to provide experimental results for the calibration and validation of the formulated FE model. Force responses were compared between simulations and experiments. The relationship between process parameters and force responses and the mechanics of the process were discussed and a close correlation between numerical and experimental results was shown.

Finite Element Simulation and Experimental Study on Blow Forming of Plastic Cups

2011 ◽  
Vol 148-149 ◽  
pp. 1319-1322
Author(s):  
Xiao Hu ◽  
Yi Sheng Zhang ◽  
Hong Qing Li ◽  
De Qun Li
Keyword(s):  
Finite Element ◽  
Thickness Distribution ◽  
Viscoelastic Model ◽  
Engineering Practice ◽  
Fe Model ◽  
Thin Wall ◽  
Forming Process ◽  
Element Simulation ◽  
Physically Based ◽  
Set Up

Blow forming process of plastic sheets is simple and easy to realize, thus, it is widely used for plastic thin-wall parts. In the practical production, an effective method is needed for the preliminary set-up of process parameters in order to achieve accurate control of thickness distribution. Thus, a finite element method (FEM) code is used to simulate blow forming process. For better description of complex material theological characteristics, a physically based viscoelastic model (VUMAT forms Buckley model) to model the complex constitutive behavior is used. Nonlinear FE analyses using ABAQUS were carried out to simulate the blow forming process of plastic cups. The actual values at different locations show a satisfactory agreement with the simulation results: as a matter of fact the error along the cell mid-section did not exceed 0.02 mm on average, corresponding to 5% of the initial thickness, thus the FE model this paper can meet the requirements of the engineering practice.

scholarly journals Decay of standard model-like Higgs boson H_1→Z_γ in the simplest 3-3-1 model

2021 ◽  
Vol 6 (19) ◽  
pp. 140-143
Author(s):  
Tho Vu Quang ◽  
Hong Trinh Thi ◽  
Thanh Truong Tien
Keyword(s):  
Higgs Boson ◽  
Standard Model ◽  
Numerical Investigation ◽  
Experimental Results ◽  
The Standard Model ◽  
The Future ◽  
New Particles

The decays of the Higgs boson H_1→Z_γ are discussed in the simplest 3-3-1 model. Analytic formulas for one-loop contributions were constructed using well-known general results. We will show that new particles predicted by this simplest 3-3-1 model may gice significant effects to this decay of the standard model-like Higgs boson. From numerical investigation, some details and properties of this decay are presented. the may be useful for comparing with the experimental results that will be detected in the future.

scholarly journals Pelvic Construct Prediction of Trabecular and Cortical Bone Structural Architecture

2018 ◽  
Vol 140 (9) ◽  
Author(s):  
Dan T. Zaharie ◽  
Andrew T. M. Phillips
Keyword(s):  
Cortical Bone ◽  
Structural Model ◽  
Thickness Distribution ◽  
Bone Adaptation ◽  
The Body ◽  
Lower Limbs ◽  
Fe Model ◽  
Adaptation Algorithm ◽  
Modeling Framework ◽  
Good Agreement

The pelvic construct is an important part of the body as it facilitates the transfer of upper body weight to the lower limbs and protects a number of organs and vessels in the lower abdomen. In addition, the importance of the pelvis is highlighted by the high mortality rates associated with pelvic trauma. This study presents a mesoscale structural model of the pelvic construct and the joints and ligaments associated with it. Shell elements were used to model cortical bone, while truss elements were used to model trabecular bone and the ligaments and joints. The finite element (FE) model was subjected to an iterative optimization process based on a strain-driven bone adaptation algorithm. The bone model was adapted to a number of common daily living activities (walking, stair ascent, stair descent, sit-to-stand, and stand-to-sit) by applying onto it joint and muscle loads derived using a musculoskeletal modeling framework. The cortical thickness distribution and the trabecular architecture of the adapted model were compared qualitatively with computed tomography (CT) scans and models developed in previous studies, showing good agreement. The sensitivity of the model to changes in material properties of the ligaments and joint cartilage and changes in parameters related to the adaptation algorithm was assessed. Changes to the target strain had the largest effect on predicted total bone volumes. The model showed low sensitivity to changes in all other parameters. The minimum and maximum principal strains predicted by the structural model compared to a continuum CT-derived model in response to a common test loading scenario showed good agreement with correlation coefficients of 0.813 and 0.809, respectively. The developed structural model enables a number of applications such as fracture modeling, design, and additive manufacturing of frangible surrogates.

scholarly journals Thermo-Fluid-Dynamic Modeling of the Melt Pool during Selective Laser Melting for AZ91D Magnesium Alloy

Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4157
Author(s):  
Hongyao Shen ◽  
Jinwen Yan ◽  
Xiaomiao Niu
Keyword(s):  
Temperature Distribution ◽  
Magnesium Alloy ◽  
Selective Laser Melting ◽  
Laser Power ◽  
Large Temperature ◽  
Fe Model ◽  
Laser Melting ◽  
Az91d Magnesium Alloy ◽  
Melt Pool ◽  
Flow Activity

A three dimensional finite element model (FEM) was established to simulate the temperature distribution, flow activity, and deformation of the melt pool of selective laser melting (SLM) AZ91D magnesium alloy powder. The latent heat in phase transition, Marangoni effect, and the movement of laser beam power with a Gaussian energy distribution were taken into account. The influence of the applied linear laser power on temperature distribution, flow field, and the melt-pool dimensions and shape, as well as resultant densification activity, was investigated and is discussed in this paper. Large temperature gradients and high cooling rates were observed during the process. A violent flow occurred in the melt pool, and the divergent flow makes the melt pool wider and longer but shallower. With the increase of laser power, the melt pool’s size increases, but the shape becomes longer and narrower. The width of the melt pool in single-scan experiment is acquired, which is in good agreement with the results predicted by the simulation (with error of 1.49%). This FE model provides an intuitive understanding of the complex physical phenomena that occur during SLM process of AZ91D magnesium alloy. It can help to select the optimal parameters to improve the quality of final parts and reduce the cost of experimental research.

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