Microstructure, Corrosion and Wear Resistance of Co-Ni-ZrO2 Composite Coating

2015 ◽  
Vol 817 ◽  
pp. 449-453
Author(s):  
Jun Gao ◽  
Wan Chang Sun ◽  
Qin Shi ◽  
Ying Wang ◽  
Miao Miao Tian
Keyword(s):  
Wear Resistance ◽  
Composite Coating ◽  
Steel Substrate ◽  
Composite Coatings ◽  
Alloy Coating ◽  
Corrosion And Wear ◽  
Submicron Particles ◽  
Electrolytic Deposition ◽  
Wear Loss ◽  
Ni Alloy

Co-Ni alloy and ZrO2 submicron particles were successfully co-deposited on carbon steel substrate by direct current electrolytic deposition. The micromorphology, constituent, microhardness, corrosion and wear resistance of the composite coatings were tested, respectively. The results show that the embedded submicron ZrO2 particles are uniformly distributed in the entire Co-Ni matrix and the coating showed a good adhesion to the substrate. The hardness, friction coefficient, wear loss, and electrode voltage of Co-Ni alloy coating were 356 HV, 0.8, 1.901×10-2 mg/m, and-0.47 V, respectively, while those of Co-Ni-ZrO2 composite coating were 413 HV, 0.6, 1.174×10-2 mg/m, and-0.37 V, respectively. The data above suggested that Co-Ni-ZrO2 composite coating possesses higher microhardness, better wear and corrosion resistance.

Electrodeposition of the Ni-Mo+MoO2 Composite Electrocoatings

2015 ◽  
Vol 228 ◽  
pp. 132-137 ◽  
Author(s):  
B. Łosiewicz ◽  
Grzegorz Dercz ◽  
Magdalena Popczyk
Keyword(s):  
Composite Coating ◽  
Steel Substrate ◽  
Composite Coatings ◽  
Chemical Properties ◽  
Alloy Coating ◽  
Composite Component ◽  
Powder Particles ◽  
Physical And Chemical ◽  
And Chemical Properties

The Ni-Mo+MoO2composite coatings were obtained onto the steel substrate using anin situco-deposition of a Ni-Mo alloy and MoO2powder particles maintained in suspension in the potassium pyrophosphate bath. To characterize the physical and chemical properties of the obtained coatings, SEM, EDS, and XRD methods, were applied. It was found that the co-deposited MoO2particles strongly influenced the properties of the Ni-Mo alloy coating. In comparison with the comparable Ni-Mo deposit containing 45 at.% of Mo, the presence of MoO2embedded into the composite coating diminished the content of Mo alloyed with Ni to 23 at.%. The electrodeposited Ni-Mo+MoO2composite coating obtained under proposed electrochemical conditions contained 25 at.% of MoO2. The effect of the embedded MoO2as composite component on changes of the surface morphology and structure of the Ni-Mo binary alloy, was also discussed.

Effect of Doping of Nanoparticles on the Properties of Zn-Ni Composite Coatings

2018 ◽  
Vol 18 ◽  
pp. 19-26
Author(s):  
Nadjette Belhamra ◽  
Abd Raouf Boulebtina ◽  
Khadidja Belassadi ◽  
Abdelouahed Chala ◽  
Malika Diafi
Keyword(s):  
Corrosion Resistance ◽  
Electrochemical Impedance Spectroscopy ◽  
Impedance Spectroscopy ◽  
Electrochemical Impedance ◽  
Steel Substrate ◽  
Composite Coatings ◽  
Alloy Coating ◽  
Corrosion Performance ◽  
X Ray ◽  
Ni Alloy

The purpose of this paper was to investigate the effect of Al2O3 and TiO2 nanoparticles contents on structural proporties, microhardness and corrosion resistance of Zn-Ni alloy coationg. Zn-Ni, Zn-Ni-Al2O3 and Zn-Ni-TiO2 composite coatings were electrodeposited on steel substrate by direct current in sulphate bath.The structure of the coatings was studied by X-ray diffration and by scaning electron miroscopy. The results showed the appearance of Ni5Zn21 phases and that the incrorporation of Al2O3 and TiO2 in the Zn-Ni coating refined the crystal grain size.The corrosion performance of coating in the 0.6M NaCl as a corrisive solution was investigated by potentiodynamic polarization and electrochemical impedance spectroscopy EIS methods. It was found that the incorporation of nanoparticules in Zn-Ni alloy coating have better corrosion resistance and the values of Rct and Zw increase, while the values of Cdl decrease with increasing of nanoparticules.

MICROSTRUCTURE AND PROPERTIES OF IN SITU SYNTHESIZED ZrC-ZrB2/Fe COMPOSITE COATING PRODUCED BY GTAW

2009 ◽  
Vol 23 (06n07) ◽  
pp. 1438-1443 ◽  
Author(s):  
ZHENTING WANG ◽  
LILI CHEN ◽  
XIANYOU ZHANG
Keyword(s):  
Wear Resistance ◽  
Composite Coating ◽  
Volume Fraction ◽  
Steel Substrate ◽  
Composite Coatings ◽  
Energy Dispersive Spectrum ◽  
X Ray Diffraction ◽  
Gas Tungsten Arc ◽  
C 30

A metal matrix composite coating reinforced by ZrC - ZrB 2 particulates has been successfully fabricated utilizing the in situ reaction of Zr , B 4 C and Fe pre-placed mixed powders by gas tungsten arc welding (GTAW) cladding process. Various volume fraction of ZrC - ZrB 2 particulates composite coatings were produced through cladding different weight ratios of Zr + B 4 C (30%, 50%, 70%) to improve the wear resistance of AISI1020 steel substrate. The Microstructure of the coating was analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD), energy-dispersive spectrum (EDS), meantime microhardness and wear resistance at room temperature of the composite coating were examined by means of Microhardness Tester and Wear Tester, respectively. The results show that the main phases of the composite coating obtained by GTAW are ZrC , ZrB 2 and α- Fe , ZrC exhibits hexahedron and petal shapes, ZrC - ZrB 2 compound presents acicular and clubbed forms. With the increase of content of Zr + B 4 C , the maximum volume fraction of ZrC - ZrB 2 particulates can reach 16.5%, microhardness is up to 1300HV, and wear resistance is about twenty times higher than that of AISI1020 steel substrate.

scholarly journals Effect of Carbon Fiber Addition on the Microstructure and Wear Resistance of Laser Cladding Composite Coatings

Coatings ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 684 ◽  
Author(s):  
Jianfeng Li ◽  
Zhencai Zhu ◽  
Yuxing Peng ◽  
Gang Shen
Keyword(s):  
Wear Resistance ◽  
Composite Coating ◽  
Carbon Fibers ◽  
Laser Cladding ◽  
Composite Coatings ◽  
Energy Dispersive Spectrometer ◽  
Alloy Coating ◽  
X Ray ◽  
Nano Size ◽  
Original Coating

In this study, the effect of carbon fibers (CFs) on the microstructure and wear resistance of Fe-based alloy coating produced by laser cladding was investigated by X-ray diffractometer (XRD), scanning electron microscopy (SEM), energy-dispersive spectrometer (EDS), and wear tester. The results indicated that with the addition of CFs, the microstructure of the composite coating mainly transformed from α-Fe cellular dendrites and γ-Fe/(Cr, Fe)7C3/CrB eutectics to bulk-like (Cr, Fe)7C3, nano-size B4C, and γ-(Fe, Ni)/(Cr, Fe)23C6 lamellar eutectics. Additionally, the microhardness and wear resistance of the composite coating compared with the original coating both increased by approximately two times. The original coating showed the dominant wear mechanisms of micro-cutting and serious brittle spalling, while the composite coating with CFs showed the main wear mechanism of slight scratching.

Characteristics of Laser Cladded Nickel-Based Chromic Carbide Composite Coatings

2017 ◽  
Vol 893 ◽  
pp. 340-344
Author(s):  
Sheng Dai ◽  
Dun Wen Zuo ◽  
Xian Rui Zhao ◽  
Jin Fang Wang
Keyword(s):  
Wear Resistance ◽  
Carbon Steel ◽  
Composite Coating ◽  
Steel Substrate ◽  
Composite Coatings ◽  
Surface Hardness ◽  
Micro Hardness ◽  
Wear Properties ◽  
Hardness Tester ◽  
Metallurgical Bonding

To improve the surface hardness and wear resistance of metal parts. Ni-based chromic carbidecomposite coating was prepared on the carbon steel (0.45 mass% C) substrates by laser cladding. Microstructure and wear properties of composite coatings were investigated by SEM, EDS, XRD, Vickers micro-hardness tester and wear machine. The results show that good metallurgical bonding between the Ni-based chromic carbidecomposite coating and carbon steel substrate. Micro-hardness of Ni-based Cr3C2 composite coating along the layer depth presents an evident stepladder distribution. The average micro-hardness of the laser clad coating is about 950 HV. The result of wear experiment shows that Ni-based Cr3C2 composite coating processes good wear resistance.

Parameter optimization and wear characteristics of nano CuO/Ni composite coating by brush plating technique

2019 ◽  
Vol 234 (2) ◽  
pp. 292-300
Author(s):  
YP Vaishnu ◽  
K Bindu Kumar ◽  
S Rani
Keyword(s):  
Mechanical Properties ◽  
Wear Resistance ◽  
Corrosion Resistance ◽  
Composite Coating ◽  
Process Parameters ◽  
Fine Particles ◽  
Orthogonal Experiment ◽  
Composite Coatings ◽  
Wear Loss ◽  
Brush Plating

The development of deposition of different metal processes established on electrodeposition of nickel, different alloy and composite coatings on different surfaces has attested an upsurge in interest among researchers. In latter years, these coatings have exhibited promising corrosion and wear resistance properties. Also, huge number of modern developments became most critical from macro to nano level applications. It is well known that one may shape the microstructure and the phase present in the material to recover the mechanical properties of highly pure materials, specifically metals. Co-deposition of fine particles inside a metal matrix to generate composite coatings has treated as a practical strategy to acquire enhanced mechanical properties like wear resistance, corrosion resistance and lubrication. In this work, CuO/Ni composite coatings are processed on the small cylindrical pin by electro brush plating to evaluate the wear and corrosion resistance. To examine the effects about the different parameters of processes on wear loss of CuO/Ni composite coating, L16(44) orthogonal experiment is designed and conducted with four process parameters (voltage, concentration of nanoCuO particles in g/l, temperature and thickness) which are selected as factors. Design of experiment is employed to resolve the effects of process parameters on the wear loss of composite coatings. It is concluded that concentration of CuO nanoparticle and voltage are the most significant factors for the wear loss.

Research on Effect of Scanning Velocity on Laser Cladding AISI 304 Stainless Steel/Al2O3 Composite Coating

2013 ◽  
Vol 433-435 ◽  
pp. 2054-2057
Author(s):  
Peng Xu ◽  
Cheng Xin Lin ◽  
Xin Peng Yi ◽  
Chao Yu Zhou
Keyword(s):  
Stainless Steel ◽  
Wear Resistance ◽  
Composite Coating ◽  
Laser Cladding ◽  
Composite Coatings ◽  
304 Stainless Steel ◽  
Wear Loss ◽  
Aisi 304 Stainless Steel ◽  
Scanning Velocity ◽  
Aisi 304

AISI 304 stainless steel powder and Al2O3 powder was used to produce laser cladding composite coatings in order to improve the surface wear resistance of 45 steel. Microstructure of the composite coating was examined and analyzed by metallographic microscope. Microhardness and wear resistance of the composite under different scanning velocities were evaluated. The results show that the composite coating is composed of planar crystal, cellular crystal, dendritic crystal and fine equiaxed; the composite coatings under different technological parameters are made of the same phases, ferrite (α) and austenite (γ) phases. Microhardness of the composite is enhanced along with the increase of scanning velocity; effect of scanning velocity on wear loss of the composite coatings is not significant.

scholarly journals Microstructure and Wear Behavior of Laser Cladded Ni45 + High-Carbon Ferrochrome Composite Coatings

Materials ◽  
2020 ◽  
Vol 13 (7) ◽  
pp. 1611
Author(s):  
Jiayang Gu ◽  
Ruifeng Li ◽  
Shungao Chen ◽  
Yuhao Zhang ◽  
Shujin Chen ◽  
...  
Keyword(s):  
Wear Resistance ◽  
Composite Coating ◽  
Laser Cladding ◽  
Wear Behavior ◽  
Steel Substrate ◽  
Composite Coatings ◽  
Solid Solution Phase ◽  
High Carbon ◽  
Carbon Ferrochrome ◽  
1045 Steel

A composite coating with enhanced mechanical properties including high hardness and excellent wear resistance was produced by laser cladding of mixed Ni45 and high-carbon ferrochrome powders on an ASTM 1045 steel substrate. Different quantities, ranging from 10 to 50 wt.% of high-carbon ferrochrome powder were added to the Ni45 powder to investigate the effect of mixture content on the cladding performance. The microstructure of the coatings were examined using scanning electron microscope, and the wear resistance was compared using a wear tester apparatus among the different cases. The results showed that the microstructure of the coating with 30 wt.% high-carbon ferrochrome content was mainly fine solid solution phase. With the increase of high-carbon ferrochrome content to 40 wt.% and above, cracks appeared on the cladding surface due to a large amount of chromium carbides formed during the process. The microhardness was enhanced remarkably by laser cladding the composite coating on the 1045 substrate, with 2.4 times higher than the hardness of the substrate when 30 wt.% high-carbon ferrochrome content was added. The best wear performance was achieved when the high-carbon ferrochrome content was 30 wt.%, demonstrating the smallest surface roughness and depth of wear marks. With further increased high-carbon ferrochrome content, microcracking and delamination were observed on the worn surfaces.

Electroless Ni-P/Diamond/Graphene Composite Coatings and Characterization of their Wear and Corrosion Resistance in Sodium Chloride Solution

2015 ◽  
Vol 656-657 ◽  
pp. 51-56 ◽  
Author(s):  
Cheng Kuo Lee ◽  
Chi Lun Teng ◽  
An Hung Tan ◽  
Ching Yi Yang ◽  
Sheng Long Lee
Keyword(s):  
Wear Resistance ◽  
Aluminum Alloy ◽  
Composite Coating ◽  
Composite Coatings ◽  
Surface Hardness ◽  
Corrosion And Wear ◽  
Nacl Solution ◽  
Graphene Composite ◽  
Plating Solution ◽  
Electroless Ni

The purpose of the present study is to evaluate the effect of the electroless Ni-P/diamond/graphene composite coating on the structure and surface hardness of 2024-T6 aluminum alloy as well as their effect on the corrosion and wear resistance of the alloy in 3.5 % NaCl solution. The electroless Ni-P plating solution was prepared by adding different size diamond (6-12 μm and 0.2 μm) and nanographene into the electroless Ni-P plating solution to obtain Ni-P/diamond, Ni-P/graphene and Ni-P/daimond/graphene composite coatings for comparison. Experimental results indicated that the Ni-P/diamond, Ni-P/graphene and Ni-P/daimond/graphene composite coatings can be successfully electroless deposited on anodized 2024-T6 aluminum alloy. The anodically oxidized films, that formed on the aluminum alloy using phosphoric acid as the electrolyte, was porous with high density of pores, and thus could enhance the adhesion of the composite coatings. The Ni-P/daimond/graphene hybrid coating had a higher hardness as well as better corrosion and wear resistance of 2024-T6 alloy in 3.5 wt.% NaCl solution as compared with other composite coatings. When the combination of nanographene and smaller diamond particles added this beneficial effect was significantly raised, especially the composite coating was further vacuum annealed at 400 °C for 24 h to obtain a more smooth and defect-free coating structure.

Microstructural characteristics of SiC-B4C reinforced laser alloying composite coatings

2013 ◽  
Vol 20 (4) ◽  
pp. 307-310
Author(s):  
Li Wei
Keyword(s):  
Wear Resistance ◽  
Composite Coating ◽  
Fine Particles ◽  
Composite Coatings ◽  
Substrate Surface ◽  
Laser Alloying ◽  
Wear Process ◽  
High Microhardness ◽  
Deep Plowing ◽  
Coating Matrix

AbstractA hard SiC-B4C reinforced composite coating was fabricated by laser alloying of SiC-B4C+Al-Sn-Mo-Y2O3 mixed powders on a Ti-3Al-2V alloy. Al-Sn-Mo mixed powders were first used in the laser alloying technique to improve the wear resistance of titanium alloys. Proper selection of the laser alloying process parameters allows us to obtain a composite coating with a metallurgical combination with substrate. Under the action of Mo, fine particles with high microhardness were produced in the coating matrix and also hindered the formation of adhesion patches and deep plowing grooves during the sliding wear process, leading to the improvement of wear resistance of a titanium alloy substrate surface.

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