scholarly journals Advanced Possibilities of Fast Quality Check in Wire Production Processes by Means of Fast Microstructure Analysis

2017 ◽  
Vol 892 ◽  
pp. 73-81
Author(s):  
Anja Oswald ◽  
Rosita Schmidtchen ◽  
Daniel Šimek ◽  
David Rafaja ◽  
Rudolf Kawalla ◽  
...  

A new method for a fast analysis of heavily deformed, multicomponent ferritic/pearlitic steels microstructure based on XRD measurements had been developed. Its practical application has been examined and proven during wire rod production of a high-strength eutectoid non-alloyed steel grade containing 0.81 weight percent carbon. For individual technological conditions, the lattice strains and their anisotropy were analysed quantitatively by means of fast X-ray diffraction measurements and correlated with the results of comprehensive mechanical testing. Obtained relationships between the microstructure characteristics and mechanical properties were described using physically based models and used to establish a material specific database for prediction of the mechanical properties from X-ray diffraction data. Depending on the deformation state different parameters have to be applied for the material’s macroscopic properties prediction. Additionally, the fast microstructure analysis can provide more detailed information in the case of deviations from the as-required material’s properties due to technological aberrations.

Author(s):  
Muhammad Armaghan Siffat ◽  
Muhammad Ishfaq ◽  
Afaq Ahmad ◽  
Khalil Ur Rehman ◽  
Fawad Ahmad

This study is supervised to assess the characteristics of the locally available wheat straw ash (WSA) to consume as a substitute to the cement and support in enhancing the mechanical properties of concrete. Initially, after incineration at optimum temperature of 800°C for 0.5, the ash of wheat straw was made up to the desirable level of fineness by passing through it to the several grinding cycles. Subsequently, the X-ray fluorescence (XRF) along with X-ray diffraction (XRD) testing conducted on ash of wheat straw for the evaluation its pozzolanic potential. Finally, the specimens of concrete were made by consuming 10% and 20% percentages of wheat straw ash as a replacement in concrete to conclude its impact on the compressive strength of high strength concrete. The cylinders of steel of dimensions 10cm diameter x 20cm depth were acquired to evaluate the compressive strength of high strength concrete. The relative outcomes of cylinders made of wheat straw ash substitution presented the slight increase in strength values of the concrete. Ultimately, the C-100 blends and WSA aided cement blends were inspected for the rheology of WSA through FTIR spectroscopy along with Thermogravimetric technique. The conclusions authenticate the WSA potential to replace cement in the manufacturing of the high strength concrete.


Author(s):  
X. Li ◽  
J. B. Wiskel ◽  
H. Henein ◽  
D. G. Ivey ◽  
O. Omotoso

The mechanical properties of microalloyed steels used in pipelines are strongly affected by microstructure. In this paper, X-ray diffraction (Rietveld method) was used to quantify the microstructure — specifically domain size, microstrain and preferred orientation — for four X80 steels and three experimental X100 steels. Measurements were made at the surface and at several positions below the surface. Nano-sized domains were obtained for all steels tested. A smaller domain size, higher microstrain and stronger preferred orientation were observed in the X100 samples relative to the X80 steels.


2013 ◽  
Vol 747 ◽  
pp. 47-50
Author(s):  
S. Zahi

In this study, the surface-treated fly ash particles, ranging from 0 to 50 percent of weight were used as fillers added to the unsaturated polyester (UP). The fly ash (FA) particles were characterized using Mastersizer 2000 particle size analyzer, X-ray diffraction (XRD), and scanning electron microscopy (SEM). The results indicated that the effective reinforcing particles had a mean diameter of 60 μm and were both the glass and crystalline phases of the solid FA. The mechanical properties of the composites were evaluated by conducting the hardness and tensile tests. The Charpy impact test was used to determine the amount of energy absorbed during break, and the fractography was observed by SEM. The micro-hardness was found to increase with the increasing amounts of FA particles. The 20-40 wt.% of the particles showed the best results of both impact strength and Modulus of elasticity . Also, high strength was obtained indicating that the FA can be a good filler to improve the mechanical properties of the UP matrix. The fractographic studies of the chosen compositions confirmed that the particles had strongly bonded with the UP matrix.


2014 ◽  
Vol 490-491 ◽  
pp. 181-185
Author(s):  
Feng Li ◽  
Fang Zhou ◽  
Hong Gang Yang ◽  
Jia Shun Lv ◽  
Leng Zhang ◽  
...  

Ultra high strength strapping flat steel is used in packaging for papermaking, tobacco, compressed cotton and wool. At present, there is only one company can produce it by Lead bath quenching line. In this paper, the feasibility to produce new ultra high strength strapping flat steel of which tensional strength is 1350 MPa and elongation is 12% by continuous annealing process was investigated. The experiment result of steelmaking, hot rolling, pickling, cold rolling and continues heat treatment showed, the steel could be got using new chemical composition. The microstructure and X-ray diffraction spectrum of the steel showed, the steel was strengthened and toughened by martensite and retained austenite. The effect of continues heat treatment on microstructure and mechanical properties was discussed.


Author(s):  
L.J. Chen ◽  
H.C. Cheng ◽  
J.R. Gong ◽  
J.G. Yang

For fuel savings as well as energy and resource requirement, high strength low alloy steels (HSLA) are of particular interest to automobile industry because of the potential weight reduction which can be achieved by using thinner section of these steels to carry the same load and thus to improve the fuel mileage. Dual phase treatment has been utilized to obtain superior strength and ductility combinations compared to the HSLA of identical composition. Recently, cooling rate following heat treatment was found to be important to the tensile properties of the dual phase steels. In this paper, we report the results of the investigation of cooling rate on the microstructures and mechanical properties of several vanadium HSLA steels.The steels with composition (in weight percent) listed below were supplied by China Steel Corporation: 1. low V steel (0.11C, 0.65Si, 1.63Mn, 0.015P, 0.008S, 0.084Aℓ, 0.004V), 2. 0.059V steel (0.13C, 0.62S1, 1.59Mn, 0.012P, 0.008S, 0.065Aℓ, 0.059V), 3. 0.10V steel (0.11C, 0.58Si, 1.58Mn, 0.017P, 0.008S, 0.068Aℓ, 0.10V).


2019 ◽  
Vol 107 (2) ◽  
pp. 207 ◽  
Author(s):  
Jaroslav Čech ◽  
Petr Haušild ◽  
Miroslav Karlík ◽  
Veronika Kadlecová ◽  
Jiří Čapek ◽  
...  

FeAl20Si20 (wt.%) powders prepared by mechanical alloying from different initial feedstock materials (Fe, Al, Si, FeAl27) were investigated in this study. Scanning electron microscopy, X-ray diffraction and nanoindentation techniques were used to analyze microstructure, phase composition and mechanical properties (hardness and Young’s modulus). Finite element model was developed to account for the decrease in measured values of mechanical properties of powder particles with increasing penetration depth caused by surrounding soft resin used for embedding powder particles. Progressive homogenization of the powders’ microstructure and an increase of hardness and Young’s modulus with milling time were observed and the time for complete homogenization was estimated.


Polymers ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 1085
Author(s):  
Patricia Castaño-Rivera ◽  
Isabel Calle-Holguín ◽  
Johanna Castaño ◽  
Gustavo Cabrera-Barjas ◽  
Karen Galvez-Garrido ◽  
...  

Organoclay nanoparticles (Cloisite® C10A, Cloisite® C15) and their combination with carbon black (N330) were studied as fillers in chloroprene/natural/butadiene rubber blends to prepare nanocomposites. The effect of filler type and load on the physical mechanical properties of nanocomposites was determined and correlated with its structure, compatibility and cure properties using Fourier Transformed Infrared (FT-IR), X-ray Diffraction (XRD), Thermogravimetric Analysis (TGA) and rheometric analysis. Physical mechanical properties were improved by organoclays at 5–7 phr. Nanocomposites with organoclays exhibited a remarkable increase up to 46% in abrasion resistance. The improvement in properties was attributed to good organoclay dispersion in the rubber matrix and to the compatibility between them and the chloroprene rubber. Carbon black at a 40 phr load was not the optimal concentration to interact with organoclays. The present study confirmed that organoclays can be a reinforcing filler for high performance applications in rubber nanocomposites.


2021 ◽  
Vol 52 (5) ◽  
pp. 1812-1825
Author(s):  
Sen Lin ◽  
Ulrika Borggren ◽  
Andreas Stark ◽  
Annika Borgenstam ◽  
Wangzhong Mu ◽  
...  

AbstractIn-situ high-energy X-ray diffraction experiments with high temporal resolution during rapid cooling (280 °C s−1) and isothermal heat treatments (at 450 °C, 500 °C, and 550 °C for 30 minutes) were performed to study austenite decomposition in two commercial high-strength low-alloy steels. The rapid phase transformations occurring in these types of steels are investigated for the first time in-situ, aiding a detailed analysis of the austenite decomposition kinetics. For the low hardenability steel with main composition Fe-0.08C-1.7Mn-0.403Si-0.303Cr in weight percent, austenite decomposition to polygonal ferrite and bainite occurs already during the initial cooling. However, for the high hardenability steel with main composition Fe-0.08C-1.79Mn-0.182Si-0.757Cr-0.094Mo in weight percent, the austenite decomposition kinetics is retarded, chiefly by the Mo addition, and therefore mainly bainitic transformation occurs during isothermal holding; the bainitic transformation rate at the isothermal holding is clearly enhanced by lowered temperature from 550 °C to 500 °C and 450 °C. During prolonged isothermal holding, carbide formation leads to decreased austenite carbon content and promotes continued bainitic ferrite formation. Moreover, at prolonged isothermal holding at higher temperatures some degenerate pearlite form.


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