Adhesive Bonding Performance of GA Coated 590 MPa Tensile Strength Steels

Author(s):  
Susan J. Wolf ◽  
Chann Cheng ◽  
Benda Yan ◽  
Jayanth Chintamani ◽  
Michael Golden ◽  
...  
2021 ◽  
Vol 13 (3) ◽  
pp. 168781402110077
Author(s):  
Chao Du ◽  
Cuirong Liu ◽  
Xu Yin ◽  
Haocheng Zhao

Herein, we synthesized a new polyethylene glycol (PEG)-based solid polymer electrolyte containing a rare earth oxide, CeO2, using mechanical metallurgy to prepare an encapsulation bonding material for MEMS. The effects of CeO2 content (0–15 wt.%) on the anodic bonding properties of the composites were investigated. Samples were analyzed and characterized by alternating current impedance spectroscopy, X-ray diffraction, scanning electron microscopy, differential scanning calorimetry, tensile strength tests, and anodic bonding experiments. CeO2 reduced the crystallinity of the material, promoted ion migration, increased the conductivity, increased the peak current of the bonding process, and increased the tensile strength. The maximum bonding efficiency and optimal bonding layer were obtained at 8 wt% CeO2. This study expands the applications of solid polymer electrolytes as encapsulation bonding materials.


Author(s):  
Rohit Verma ◽  
Lochan Sharma ◽  
Mayank Chauhan ◽  
Rahul Chhibber ◽  
Kanwer Singh Arora

The automobile industry has started using adhesive bonding to join load bearing components which aerospace industry has been using for decades. Adhesive lap joints are used frequently in the manufacture of automobile. In present study, structural adhesives were used to join the aluminium alloy (AA5083 H111) with the HSS dual phase (DP780) steel. Adhesive bonding appears to be one of the appropriate methods of joining dissimilar materials. The aim of this work is to analyze the tensile strength of similar and dissimilar joints. The influence of various parameters was also investigated such as the overlap length and the bondline thickness of specimens. In DP steel, there is 22% increase in strength for similar lap joint when overlap length changes from 10 mm to 15 mm, while there is 45% increase in strength when it varies from 15 mm to 20 mm. Similarly in case of Al alloy, there is 26% increased strength for similar lap joints when length varies from 10 mm to 15 mm, while it increased to 42% when length changes from 15 mm to 25 mm and there is about 35% increase in strength for length varies from 20 mm to 25 mm. In case of dissimilar joints, firstly there is about 16% increase in strength then there is 5% decrease while after that there is 45% increase in strength. Adhesion failure, cohesion failure and mixed failure were obtained experimentally during failure mode analysis. As the strength of joint increases, failure mode shows a transition from adhesion failure to cohesion failure. From the literature survey it is evident that limited work has been carried out on analysis of shear-tensile strength of adhesively bonded steel and aluminium joint with variation in bonding parameters. Not much work on failure mode analysis of bonded joints during tensile testing has been reported. In present work a noval attempt has been made to analyze the shear-tensile strength and failure mode of adhesively bonded steel and aluminium joint with variation in bonding parameters.


RSC Advances ◽  
2020 ◽  
Vol 10 (51) ◽  
pp. 30289-30296 ◽  
Author(s):  
Chia-Wen Tsao ◽  
Wan-Ci Syu

We investigated dry adhesive bonding of thermoplastic microfluidics. The bonding performance is correlated to the air bubble encapsulation and Saffman–Taylor finger formation phenomena at the interface.


2005 ◽  
Vol 127 (1) ◽  
pp. 7-11 ◽  
Author(s):  
A. Polyakov ◽  
M. Bartek ◽  
J. N. Burghartz

This paper reports on an area-selective adhesive wafer bonding, using photosensitive BCB from Dow Co. The strength of the fabricated bonds is characterized using the wedge-opening and tensile methods. The measured fracture toughness is 53.5±3.9J/m2 with tensile strength up to 71 MPa. The potential application of BCB bonding is demonstrated on a concept of wafer-level chip-scale package for RF applications and microfilter array for microfluidic applications.


Metals ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1266 ◽  
Author(s):  
Han Mei ◽  
Lihui Lang ◽  
Xiaoxing Li ◽  
Hasnain Ali Mirza ◽  
Xiaoguang Yang

Due to the acceptable high-temperature deformation resistance of Inconel 718, its welding parameters such as bonding temperature and pressure are inevitably higher than those of general metals. As a result of the existing punitive processing environment, it is essential to control the deformation of parts while ensuring the bonding performance. In this research, diffusion bonding experiments based on the Taguchi method (TM) are conducted, and the uniaxial tensile strength and deformation ratio of the experimental joints are measured. According to experimental data, a deep neural network (DNN) was trained to characterize the nonlinear relationship between the diffusion bonding process parameters and the diffusion bonding strength and deformation ratio, where the overall correlation coefficient came out to be 0.99913. The double-factors analysis of bonding temperature–bonding pressure based on the prediction results of the DNN shows that the temperature increment of the diffusion bonding of Inconel 718 significantly increases the deformation ratio of the diffusion bonding joints. Therefore, during the multi-objective optimization of the bonding performance and deformation of components, priority should be given to optimizing the bonding pressure and duration only.


2014 ◽  
Vol 2014 ◽  
pp. 1-7 ◽  
Author(s):  
Chiara Mandolfino ◽  
Enrico Lertora ◽  
Carla Gambaro

The purpose of the paper is to investigate the effects of low pressure plasma treatment on wettability of carbon fibre reinforced polymer samples and on shear properties of adhesive bonded joints based on these substrates. In particular, two plasma process parameters, exposure time and power input, were optimized, performing contact angle evaluation on lap-shear tests. The plasma treatment was also compared with a conventional mechanical abrasion and untreated and only degreased specimens. The experimental results show that choosing the optimal parameters is possible to improve the wettability of composite substrates and reduce the contact angle.


2007 ◽  
Vol 534-536 ◽  
pp. 465-468 ◽  
Author(s):  
Hideshi Miura ◽  
Hiroyuki Maeda ◽  
Makoto Uemura ◽  
Teruie Takemasu ◽  
Masaaki Otsu

This paper investigates the characteristic of single-layered and multi-layered compacts made by selective laser sintering using titanium powder. The surface texture and tensile strength were investigated by using single-layered compacts. There were few defects in surface of specimen laser sintered in vacuum, and the roughness was smoother than that of the specimen laser sintered in argon. Maximum tensile strength of single-layered compact laser sintered in vacuum was about 200MPa. The shrinkage and mechanical strength were investigated by using multi-layered compacts. There was a unique tendency in the shrinkage of multi-layered compacts, which the density was around 75% and the adhesive bonding was not observed between layers, resulted in 70MPa of maximum bending strength and 50MPa of maximum tensile strength.


2015 ◽  
Vol 2015 ◽  
pp. 1-6 ◽  
Author(s):  
Çiçek Özes ◽  
Nurhan Neşer

Steel structures coated with fiber-reinforced polymer (FRP) composites have gained wide acceptance in marine industry due to their high strength-to-weight ratio, good protection from environmental degradation, and impact loads. In this study, adhesive bonding performance of single-lap bonded joints composed of steel coated with FRP has been investigated experimentally for three different surface roughness and two epoxy types. Single-lap bonded joints have been tested under tensile loading. The adhesive bonding performance has been evaluated by calculating the strain energy values. The results reveal that the surface roughness of steel has a significant effect on the bonding performance of steel to FRP combinations and the performance of the resin can be improved by using the primer in an economical way.


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