An Inhibitive Effect of Aeration on the Pitting Corrosion of Steels in Ethanolic Environments

CORROSION ◽  
10.5006/4000 ◽  
2021 ◽  
Author(s):  
Ali Ashrafriahi ◽  
Anatolie Carcea ◽  
Roger Newman

This work is aimed at improving the understanding of the localized corrosion of carbon steel in ethanolic solutions. The role of ethanol dehydration, chloride, and oxygen level in the pitting behaviour of carbon steel in ethanolic environments in the presence of supporting electrolytes was investigated. Open Circuit Potential measurement, Cyclic Potentiodynamic Polarization and Potentiostatic testing were conducted on specimens exposed to ethanolic environments prepared from pure dehydrated ethanol to study the pitting behaviour of carbon steel. Corrosion and passivation potentials significantly reduce due to the change in the cathodic reaction and the decrease in passivation kinetics under de-aerated conditions. SEM and EDX examination indicated that no pitting corrosion is observed without chlorides, and chloride significantly destabilizes the surface film resulting in decreases of both corrosion potential and passivation potential. A decrease in the dissolved oxygen in the solution reduces but does not eliminate the pitting susceptibility. Iron oxide is identified as the significant corrosion product at different water and oxygen content. Therefore, ethanol aeration can be a proper method to increase pitting corrosion resistance in ethanolic solutions.

2019 ◽  
Vol 9 (4) ◽  
pp. 706 ◽  
Author(s):  
Junlei Tang ◽  
Junyang Li ◽  
Hu Wang ◽  
Yingying Wang ◽  
Geng Chen

The acoustic emission (AE) technique was applied to monitor the pitting corrosion of carbon steel in NaHCO3 + NaCl solutions. The open circuit potential (OCP) measurement and corrosion morphology in-situ capturing using an optical microscope were conducted during AE monitoring. The corrosion micromorphology was characterized with a scanning electron microscope (SEM). The propagation behavior and AE features of natural pitting on carbon steel were investigated. After completion of the signal processing, including pre-treatment, shape preserving interpolation, and denoising, for raw AE waveforms, three types of AE signals were classified in the correlation diagrams of the new waveform parameters. Finally, a 2D pattern recognition method was established to calculate the similarity of different continuous AE graphics, which is quite effective to distinguish the localized corrosion from uniform corrosion.


Author(s):  
Junlei Tang ◽  
Junyang Li ◽  
Hu Wang ◽  
Yingying Wang ◽  
Geng Chen

The acoustic emission (AE) technique was applied to monitor the pitting corrosion of carbon steel in NaHCO3 + NaCl solutions. The open circuit potential (OCP) measurement and the corrosion morphology in-situ capturing using optical microscope were conducted during AE monitoring. The corrosion micromorphology was characterized with scanning electron microscope (SEM). The propagation behavior and AE features of natural pitting on carbon steel were investigated. After the performing of signal processing including pre-treatment, shape preserving interpolation and denoising for raw AE waveforms, three types of AE signals can be classified in the correlation diagrams of new waveform parameters. Finally, a 2D pattern recognition method was established to calculate the similarity of different continuous AE graphics, which is quite effective to distinguish the localized corrosion from uniform corrosion.


CORROSION ◽  
10.5006/3667 ◽  
2021 ◽  
Author(s):  
Chenxi Liu ◽  
Narasi Sridhar

Localized corrosion is a precursor to the deterioration of carbon steel reinforcing bars in concrete. The localized corrosion of carbon steel in simulated concrete pore solutions was investigated by cyclic potentiodynamic polarization (CPP) technique. A four-factor, two-level, full factorial design and a five-factor, two-level, Plackett-Burman design were used to study the effects of OH-, Cl-, NO3-, NO2-, with Na+ and Ca2+ cations on the localized corrosion of carbon steel. The results show that the occurrence of localized corrosion can be evaluated by the type of CPP curves (negative, mixed or positive hysteresis) and the difference between the open circuit and repassivation potentials (OCP- Erp). The lowest (OCP- Erp), indicating a low risk of pitting corrosion, could be obtained with high OH-, high NO2-, and low Cl-, whereas the effect of NO3- was not significant. The corrosion activities near the OCP were measured using Linear Polarization Resistance (LPR) and Electrochemical Impedance Spectroscopy (EIS) methods. They indicated that NO2- and Cl- were the main factors influencing the corrosion rate. The cationic species did not have a significant influence on the electrochemical parameters.


Coatings ◽  
2018 ◽  
Vol 8 (12) ◽  
pp. 454 ◽  
Author(s):  
Arman Dastpak ◽  
Kirsi Yliniemi ◽  
Mariana de Oliveira Monteiro ◽  
Sarah Höhn ◽  
Sannakaisa Virtanen ◽  
...  

In this study, a waste of biorefinery—lignin—is investigated as an anticorrosion coating on stainless steel. Corrosion behavior of two lignin types (hardwood beech and softwood spruce) was studied by electrochemical measurements (linear sweep voltammetry, open circuit potential, potentiostatic polarization, cyclic potentiodynamic polarization, and electrochemical impedance measurements) during exposure to simulated body fluid (SBF) or phosphate buffer (PBS). Results from linear sweep voltammetry of lignin-coated samples, in particular, demonstrated a reduction in corrosion current density between 1 and 3 orders of magnitude cf. blank stainless steel. Furthermore, results from cross cut adhesion tests on lignin-coated samples demonstrated that the best possible adhesion (grade 0) of ISO 2409 standard was achieved for the investigated novel coatings. Such findings suggest that lignin materials could transform the field of organic coatings towards more sustainable alternatives by replacing non-renewable polymer coatings.


Coatings ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 362 ◽  
Author(s):  
Maxim Petrunin ◽  
Liudmila Maksaeva ◽  
Natalia Gladkikh ◽  
Yuriy Makarychev ◽  
Marina Maleeva ◽  
...  

This article investigates the modification of a carbon steel surface by benzotriazole (BTA), and the structure and properties of the formed layers. Adsorption was studied by surface analytical methods such as X-ray photoelectron spectroscopy (XPS) and reflecting infrared microscopy (FTIR). It has been established that a polymer-like film containing iron-azole complexes that are 2 nm thick and strongly bonded to the metal is formed on the surface as a result of the azole interacting with a steel surface. This film is capable to inhibit uniform and localized corrosion of steel in neutral aqueous electrolytes containing chloride ions. It is shown that the iron-azole layer located at the interface acts as a promotor of adhesion, increasing the interaction of polymeric coatings with the steel surface. Taking into account these properties, the steel pretreatments can be used for improving the anticorrosion properties of polymeric coatings applied for the protection of steel constructions.


2020 ◽  
Author(s):  
Junhua Dong

<p>In the multi-barrier system of HLW repository, overpack is the first barrier to isolate high-level radioactive nuclides from biosphere, and Low carbon steel has been considered to be a promising candidate material for manufacturing the oberpack due to its good mechanical performance and workability and weldability. However, during thousands of years of geological disposal, the corrosion resistance of low carbon steel and its corrosion evolution behavior are the first element that must be fully understood, because it determines the life cycle of the artificial barrier.</p><p>Conventional studies had suggested that the corrosion of low carbon steel under the deep geological environment was driven by hydrogen evolution reaction (HER) based on that the dissolved oxygen was completely depleted during the long term disposal. However, the residual oxygen content is a critical factor to determine the corrosion mode of cathodic reduction reaction. Thermodynamics data indicated that the initial ferrous corrosion products formed in the deaerated bicarbonate solution can be chemically oxidized into ferric substance by the trace content of dissolved oxygen, and the accumulated FeOOH as a cathodic depolarizer significantly increased the open circuit potential and enhanced the corrosion rate of the low carbon steel. Moreover, chloride and sulfate in the simulated groundwater can reduce the increase of open circuit potential but it still promotes the corrosion of the low carbon steel. As the environments contained aggressive anions and high concentration of dissolved oxygen, low carbon steel was prone to suffer from the localized corrosion and the corrosion rate was obviously increased. By alloying with some contents of Ni and Cu, the corrosion rate of low alloy steel was decreased by an order of magnitude and it was less prone to suffer from the localized corrosion.</p><p>Under the conditions of simulated groundwater with different content of GMZ bentonite,the bentonite colloidal particle layer attached to the surface of low carbon steel showed blocking effect on resisting oxygen diffusion to the steel substrate, which consequently decrease the further oxidation of ferrous to ferric substances and the corrosion rate of low carbon steel. However, the barrier performance of bentonite colloids would be deteriorated due to their coagulation caused by the ferrous ions dissolved from the steel substrate. High content of bentonite was beneficial to maintain and to prolong the stabilization of the barrier system. An equivalent circuit model which correlates with the interfacial structure between electrode substrate and rust and bentonite layer was proposed. The fitting results showed a very good match between the model and experimental data, and the evolution of the results was also in agreement with real changes.</p>


Materials ◽  
2018 ◽  
Vol 11 (11) ◽  
pp. 2097 ◽  
Author(s):  
Heon-Young Ha ◽  
Jae Jang ◽  
Tae-Ho Lee ◽  
Chihyoung Won ◽  
Chang-Hoon Lee ◽  
...  

The pitting corrosion resistance and passive behavior of type 304 borated stainless steels (Febalance–18Cr–12Ni–1.5Mn–(0.19, 0.78, and 1.76 wt %)B) manufactured through conventional ingot metallurgy were investigated. The alloys were composed of an austenitic matrix and Cr2B phase, and the volume fraction of Cr2B increased from 1.68 to 22.66 vol % as the B content increased from 0.19 to 1.76 wt %. Potentiodynamic polarization tests measured in aqueous NaCl solutions revealed that the pitting corrosion resistance was reduced as the B content increased and the pits were initiated at the matrix adjacent to the Cr2B phase. It was found that the reduced resistance to pitting corrosion by B addition was due to the formation of more defective and thinner passive film and increased pit initiation sites in the matrix.


2014 ◽  
Vol 1025-1026 ◽  
pp. 656-660
Author(s):  
Rita Sundari ◽  
Amy Wahida Mohamad Sa'adan

Corrosion of buried pipelines caused by aging process has taken serious problems. Pitting corrosion in underground pipelines may yield material damage causing great loss of economic value and therefore, this study has emphasized on carbon steel corrosion in three types of soil (laterite, yellow soil and kaolin). Yellow soil solution performed remarkable polarization behavior compared to laterite and kaolin solutions on the basis of Tafel plot. Corrosion potentials of – 0.36V, – 0.47V and – 0.35V were showed by carbon steel corrosion in laterite, yellow soil and kaolin solutions. Yellow soil solution also performed the most corrosive effect on carbon steel due to temperature effect (30o– 90oC). In addition, the corrosion of carbon steel in yellow soil solution posed the lowest enthalpy with regard to thermodynamic effect. This study also showed that the carbon steel corrosion in laterite solution referred to pitting corrosion based on linear adsorption isotherm. This investigation gives valuable information with respect to underground pipelines corrosion.


2008 ◽  
Vol 569 ◽  
pp. 197-200 ◽  
Author(s):  
Wei Zhang ◽  
De Ning Zou ◽  
Hong Hong Yao ◽  
Jun Yang

Copper is a well-known alloying element which is used to improve the resistance to general corrosion of stainless steels. Our previous experiments show that the increase of copper content can acquire the excellent antibacterial properties and can also increase the tendency to cold formability of the ferritic stainless steels. However, the effect of alloying Cu on the resistance to localized corrosion has not been clarified sufficiently. In order to understand the effect of copper on pitting corrosion resistance of the ferritic antibacterial stainless steel, the electrochemical experiments were carried out and the anodic polarization curves were performed in 3.5% NaCl solution for two kinds of steels. The results reveal that the ε-Cu phase in ferrite matrix diminishes pitting corrosion resistance of the antibacterial stainless steel in the chlorides medium. It is connected with the poor passive behavior of the ε-Cu phase inclusions.


2018 ◽  
Vol 84 (12) ◽  
pp. e00790-18 ◽  
Author(s):  
Robert B. Miller ◽  
Kenton Lawson ◽  
Anwar Sadek ◽  
Chelsea N. Monty ◽  
John M. Senko

ABSTRACTDespite observations of steel corrosion in nitrate-reducing environments, processes of nitrate-dependent microbially influenced corrosion (MIC) remain poorly understood and difficult to identify. We evaluated carbon steel corrosion byShewanella oneidensisMR-1 under nitrate-reducing conditions using a split-chamber/zero-resistance ammetry (ZRA) technique. This approach entails the deployment of two metal (carbon steel 1018 in this case) electrodes into separate chambers of an electrochemical split-chamber unit, where the microbiology or chemistry of the chambers can be manipulated. This approach mimics the conditions of heterogeneous metal coverage that can lead to uniform and pitting corrosion. The current between working electrode 1 (WE1) and WE2 can be used to determine rates, mechanisms, and, we now show, extents of corrosion. WhenS. oneidensiswas incubated in the WE1 chamber with lactate under nitrate-reducing conditions, nitrite transiently accumulated, and electron transfer from WE2 to WE1 occurred as long as nitrite was present. Nitrite in the WE1 chamber (withoutS. oneidensis) induced electron transfer in the same direction, indicating that nitrite cathodically protected WE1 and accelerated the corrosion of WE2. WhenS. oneidensiswas incubated in the WE1 chamber without an electron donor, nitrate reduction proceeded, and electron transfer from WE2 to WE1 also occurred, indicating that the microorganism could use the carbon steel electrode as an electron donor for nitrate reduction. Our results indicate that under nitrate-reducing conditions, uniform and pitting carbon steel corrosion can occur due to nitrite accumulation and the use of steel-Fe(0) as an electron donor, but conditions of sustained nitrite accumulation can lead to more-aggressive corrosive conditions.IMPORTANCEMicrobially influenced corrosion (MIC) causes damage to metals and metal alloys that is estimated to cost over $100 million/year in the United States for prevention, mitigation, and repair. While MIC occurs in a variety of settings and by a variety of organisms, the mechanisms by which microorganisms cause this damage remain unclear. Steel pipe and equipment may be exposed to nitrate, especially in oil and gas production, where this compound is used for corrosion and “souring” control. In this paper, we show uniform and pitting MIC under nitrate-reducing conditions and that a major mechanism by which it occurs is via the heterogeneous cathodic protection of metal surfaces by nitrite as well as by the microbial oxidation of steel-Fe(0).


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