Characteristics of Self-Nanostructured Growth of 4,6-Bis(3,5-di(pyridin-3-yl)phenyl)-2-Methylpyrimidine (B3PyMPM)

In this study, we report the self-nanostructured growth of 4,6-bis(3,5-di(pyridin-3-yl)phenyl)-2-methylpyrimidine (B3PyMPM), which is widely used as an electron transport layer for organic light-emitting diodes (OLEDs). B3PyMPM nanostructures were formed on the surface of a substrate using vacuum thermal evaporation, and parameters such as substrate rotation speed and evaporation angle were altered to study their effect on the growth of nanostructures. Moreover, it was proven that the growth of nanostructures was dependent on the underneath materials. This self-nanostructured growth of B3PyMPM would affect the outcoupling and the efficiency improvement of OLEDs.

Microstructure, Mechanical Properties and Tribological Behavior of Magnetron-Sputtered MoS2 Solid Lubricant Coatings Deposited under Industrial Conditions

Depositing MoS2 coatings for industrial applications involves rotating the samples during the PVD magnetron sputtering process. Here, we show that a 3-fold substrate rotation, along a large target–substrate distance given by the deposition unit, introduces porosity inside the coatings. The mechanical properties and wear behavior strongly correlate with the degree of porosity, which, in turn, depends on the temperature and the rotational speed of the substrate. Ball-on-disk tests and nanoindentation wear experiments show a consistent change in tribological behavior; first, a compaction of the porous structure dominates, followed by wear of the compacted material. Compaction was the main contributor to the volume loss during the running-in process. Compared to a dense coating produced without substrate rotation, the initially porous coatings showed lower hardness and a distinct running-in behavior. Tribological lifetime experiments showed good lubrication performance after compaction.

Influence of Substrate Rotational Speed on the Structural and Optical Properties of Sputtered Gd-Doped ZnO Thin Films

Rare-earth element of gadolinium (Gd) were successfully doped into zinc oxide (ZnO) using dual sputter source of DC and RF sputtering. The substrate rotation speed was controlled from 1 rpm to 9 rpm to investigate their effects on the properties of the films in order to achieve a great feature of thin film. XRD profiles confirmed the c-axis orientation with structure of ZnO hexagonal wurtzite. No peaks related to secondary phases were observed. The intensity of dominant peak showed increment upon improvement of substrate rotation speed. The incorporation of Gd into ZnO structure was further confirmed by composition element form EDX with average atomic percentage of 3 at. % for all the films. Surface topology from AFM images showed the grain size has increased with the higher speed of substrate rotation. Gd-doped ZnO thin films indicated good transparency with an average transmittance above 90 % regardless of substrate rotation speed. The bandgap has a slight decrease from 3.06 eV to 3.03 eV with an increment speed of rotational substrate. These findings further imply that the substrate rotation speed has a significant influence on the structural and optical properties of the sputtered thin films.

Influence of Thermal Evaporation Substrate Revolution Velocity on Electroluminescence Characteristics of Organic Light Emitting Diodes

In this work, we report the effect of the rotation speed of the deposited substrate on the electroluminescence (EL) efficiency of the organic light-emitting diode (OLED). Because it has been reported that the deposition angle velocity affects the growth of an organic thin film, it is expected that the OLED EL characteristics must be affected depending on the substrate rotation velocity. Thus, in this work, the substrate rotation velocity was altered during the deposition of each organic material. The OLED devices fabricated with different depositing substrate rotation speeds showed different EL characteristics. The film thickness of the organic materials with different substrate rotation speed was carefully controlled. It was confirmed to be the same with a surface profiler and was further field enhanced using a scanning electron microscope. The difference in peak EQE was observed to be greater than 1.5 times. Based on this result, it is possible to conclude that the speed of the rotational deposition system should affect the film characteristics and therefore should be considered an important parameter.

Composition, Structure and Mechanical Properties of Industrially Sputtered Ta–B–C Coatings

Ta–B–C coatings were non-reactively sputter-deposited in an industrial batch coater from a single segmented rotating cylindrical cathode employing a combinatorial approach. The chemical composition, morphology, microstructure, mechanical properties, and fracture resistance of the coatings were investigated. Their mechanical properties were linked to their microstructure and phase composition. Coatings placed stationary in front of the racetrack of the target and those performing a 1-axis rotation around the substrate carousel are compared. Utilization of the substrate rotation has no significant effect on the chemical composition of the coatings deposited at the same position compared to the cathode. Whereas the morphology of coatings with corresponding chemical composition is similar for stationary as well as rotating samples, the rotating coatings exhibit a distinct multilayered structure with a repetition period in the range of nanometers despite utilizing a non-reactive process and a single sputter source. All the coatings are either amorphous, nanocomposite or nanocrystalline depending on their chemical composition. The presence of TaC, TaB, and/or TaB2 phases is identified. The crystallite size is typically less than 5 nm. The highest hardness of the coatings is associated with the presence of larger grains in a nanocomposite structure or formation of polycrystalline coatings. The number, density, and length of cracks observed after high-load indentation is on par with current optimized commercially available protective coatings.

Effects of Substrate Rotation Speed on Structure and Adhesion Properties of CrN/CrAlSiN Multilayer Coatings Prepared Using High-Power Impulse Magnetron Sputtering

We investigated the effects of substrate rotation speed on the structural and mechanical properties of CrN/CrAlSiN multilayer coatings produced using high-power impulse magnetron sputtering (HiPIMS) on silicon and high-speed steel (HSS) substrates. Structural analysis and characterization of the multilayer coatings were performed using an X-ray diffractometer (XRD), field emission scanning electron microscopy (FE-SEM), an electron probe microanalyzer (EPMA), and a transmission electron microscope (TEM). The thickness of the bi-layer film depended on the substrate rotation speed, as follows: 12 (1.5 rpm), 9.5 (2 rpm), 6 (3 rpm), 4 (4 rpm), and 3.2 nm (5 rpm). The results revealed that the hardness and coating–substrate adhesion strength increased inversely with the thickness of the bi-layer. TEM analysis revealed smaller columnar structures in thinner CrN/CrAlSiN multilayer coatings. The highest results for hardness (20.1 GPa), elastic modulus (336 GPa), and adhesion strength (77 N) were obtained at a substrate rotation speed of 5 rpm. We also investigated the adhesion properties of the multilayer structures and formulated a hypothesis to explain adhesion strength.