Perbaikan Proses Delivery Dokumen Maintenance C-Check Pesawat dengan Metode CCFE, FMEA, dan PICA (Studi Kasus di PT. GMF Aeroasia Tbk.)

PT. GMF Aeroasia, Tbk is a company engaged in aircraft maintenance services. The aircraft maintenance lead time is regulated according to the agreement set forth in the agreement in the form of a work order, when the maintenance process takes place there is almost always a delay when working on the aircraft, both in terms of physical work or delivery of documents. These problems are several forms of waste, where waste is any activity that does not provide added value. Therefore, the purpose of this study is to identify the type of waste and determine the factors that cause waste in the delivery process of aircraft c-check maintenance documents. The method used in this study used a fishbone chart, cause failure mode effect, failure mode and effects analysis and problem identification and corrective action. Fishbone chart and cause failure mode effect are used to find waste that causes delay in document delivery, then analyzed using failure mode and effects analysis, three causes of the highest delay were found, namely stamps on incomplete documents (RPN 16), waiting for customer approval (RPN 16) and material certificates not available (RPN 12). Corrective Action was prepared as a recommendation to improve the delivery process for aircraft c-check maintenance documents. By knowing the types of waste and the factors causing waste in the delivery process of aircraft c-check maintenance documents at PT. GMF Aeroasia Tbk is expected to reduce waste and fulfill customer satisfaction. Keywords: Lead Time, Waste, Delay Delivery of Documents, Cause Failure Mode Effect Method, Corrective Action

Analisis Korelasi Implementasi Layanan Pesan Antar Berbasis Aplikasi Terhadap Penjualan Kafe Di Masa Pandemi Covid-19: Studi Kasus OCD Coffee Shop

This research was conducted to analyze the effect of implementation of delivery application with sales of a cafe during COVID-19 pandemic with a case study of the OCD Coffee Shop. This research is a type of explanatory research, with qualitative and quantitative approach, used 3137 customers as a sample with cluster sampling methods from thousand customers in population. The primer data of this research obtained by interviewing couple informant including key and supporting. The data obtained was analyzed using normality test, linear test, and correlation test between variables. The conclusion of this study is implementation of delivery application has a significant effect on sales and brings positive impact beside economy.Key Words: Delivery Application, Sales, COVID-19 Pandemic

Penerapan Metode HIRADC pada Bagian Proses Penerimaan di PT. CA

Every job has the opportunity of the risk because occurrence of work accidents can be caused by various factors. PT. CA is a large distributor of motorcycle spare parts which has activities including receiving goods from fabrication and then storing them in temporary warehouses before being distributed to dealers in various regions. The company's activities have a large potential for accidents due to several operations. To hazard identification, risk assessment, and determining control in any work that occurs or has the potential to occur, it is necessary to analyze using HIRADC. The method used is a descriptive method described in the flow process and then identified possible hazards that occur in each activity step. After the identification process is complete, a risk assessment is carried out to determine the form of control. The object of research is the receiving section of the work area. The results of this study are that the receiving section has 7 existing activities and there are 20 potential hazards that are possible, from these potentials the current control is to maximize APD to minimize danger. The highest level of risk is substantial in the activity of moving cargo to temporary storage or inspection areas with a potential danger of crashing into workers which has an impact on limb injuries, fractures, and even death, so this activity is a concern to avoid work accidents. In addition, it is determined that hazard control is carried out by means of forklift lanes that are not allowed to be passed by workers and control recommendations are in the form of setting SOPs, ensuring that forklifts complete their activities to carry out inspections. Keywords: Occupational safety, potential hazard, identification, risk, control, HIRADC

Mendesain Meja Dan Kursi Ergonomi Dengan Mengacu Pada Nilai Antropometri Untuk Bagian Checking Rubber (Outsole) Di PT. Victory Chingluh Indonesia

PT. Victory Chingluh Indonesia is a company engaged in the manufacture of sports shoes in collaboration with an American brand, namely Nike. From the results of the Nordic Body Map Questionnaire at the PPIC RH department of the checking ruber section, many workers have complaints in the muscles (musculoskeletal disorders) due to non-ergonomic workplaces as many as 20 workers or 64.5% feel pain in the high category, as many as 8 workers or 25, 8% felt pain in the moderate category, for the category of pain with very high intensity as many as 2 workers or 6.4% and 1 worker or 3.2% felt pain in the low category. From these results, it is necessary to take further action by making ergonomic designs of Working Furnitures (tables and chairs) with reference to anthropometric values. With this reference, we get a table design with a length of 133.6 cm using the 5th percentile, a table width of 66.8 cm with a 5th percentile and a table height of 63.2 and a chair design with a chair height of 41.2 cm with a 50th percentile. -, the width of the seat base is 40.5 cm with the 95th percentile, it is expected that workers who have a maximum hip width can use the chair, the length of the seat base is 37.8 cm with the 5th percentile, the height of the seat back is 54.5 cm with the 50th percentile th and the width of the seat backrest is 48.9 cm with the 95th percentile. Keywords: Ergonomics, Anthropometry, musculoskeletal disorders. Nordic body map, design

Perbaikan Proses Pengujian Qualitas Pada Produk Donut Mix Untuk Meningkatkan Produktivitas

A company, will experience a process of ups and downs where this is a common thing. At the end of 2020, the world was shocked by the corona virus pandemic in all parts of the world. The impact of this pandemic has led to the confinement of employees as in this company. So that it makes productivity decrease, especially in the Quality department. To deal with this, the company asks employees to make changes in the sample testing flow process, to identify non-value-added activities. This resulted in disruption of the shipping process and many samples piled up. The purpose of this study is to identify and plan improvements that lead to non-value-added activities. This study uses the Fault Tree Analysis (FTA) and 5W1H methods. The FTA analysis shows that the cause of non-value-added activity is the mixing process is too long, too many processes during molding and the proofing process is too long. Based on this FTA analysis, priorities for corrective action plans can be determined to implement these improvements. The improvement plan uses the 5W1H method, which is to review the current test methods. The results of this study were very effective because they were able to reduce the processing time by 59 minutes.Keywords: Fault Tree Analysis, 5W1H, flow process, effectiveness and pandemic.

Implementasi SMED: Perbaikan Waktu Changeover Part pada Line Produksi Seat di PT. Selamat Sempurna, Tbk

PT. Selamat Sempurna, Tbk is a company that manufactures automotive parts, namely car filters. This filter product has many part numbers. In this company has one of the production lines, namely Line Seat Press Shop, this line produces components from filters, namely seat components. Seat is the main part of the filter component that functions as a filter holder to the engine. This Seat component consists of several part numbers (shapes or variations) following the filter product, and some part numbers handled by the manual engine B070 & L224 will affect the changes in the production engine settings. This production machine includes machines that require time in a slow setup process for switching dies when switching from one part number to another part number compared to other machines, because the element of the process setting is long. With a fishbone diagram, the root cause of the Change Over Part long problem on the machine is from the method category (there is no preparation desk dies and there is not separation of external setup and internal setup). Previously the time needed for Change Over Part was 1961 seconds. After knowing the root cause of the problem and the improvement of the time needed is only 866 seconds. The time difference is 1067 seconds, so save on average time 1095 seconds or 18 minutes / setup. Keywords: Filter product, Change Over part (COP), Fishbone Diagram, Setup, Process Elements.

Peningkatan Produktivitas Kerja Dengan Pendekatan KKNI Menggunakan Metode Full Time Equivalent (Studi Kasus di PT. Rosy Ceramindo)

Human Resources (HR) has an important role in a company. PT. Rosy Ceramindo is one of the companies engaged in manufacturing tableware. So we need to optimize the number of employees in accordance with their workload through workload analysis. Mapping employee competencies is made based on the job description of each position then compared to the Indonesian National Qualification Framework (KKNI). The method used is the Full Time Equivalent method using Java. The optimal number of employees based on FTE calculations for the Production Department is 94 people. Mapping of competencies based on job description and KKNI for the position of Section Chief is at level 6 equivalent to S1 or D4. For the positions of Mold Operators, Body Raw Material Milling Operators, Glaze Raw Material Milling Operators, Painting Operators, Pressure Casting Operators, Casting Operators, Finishing Operators, Decal Operators, Glazing Operators, and Roll Kiln Operators and Packing Operators at the levels. 2 is equivalent to SMA / SMK / MA.Keywords : FTE, SDM, JAVA, KKNI, Productivity .

USULAN PERBAIKAN PADA PENERAPAN SISTEM MANAJEMEN KESELAMATAN DAN KESEHATAN KERJA DI PT. SURYA TOTO INDONESIA TBK DIVISI SANITARY DENGAN METODE HIRA DAN FTA

Identification of potential hazards and risk assessments are part of the occupational safety and health program in the risk management stage, which is conducted in an effort to prevent work accidents and occupational illness. The purpose of this research is to identify the potential hazard in PT Surya Toto Indonesia Tbk Sanitary division and analyze the root cause and give suggestion of improvement. Location and time of observation is PT Surya Toto Indonesia Tbk in April until May 2017. Object of observation is potential danger in section Slip Preparing PT Surya Toto Indonesi Tbk. The methods used by the researchers are HIRARC and FTA. The identification of potential hazards and risk assessments undertaken by researchers together with experts, which in this case are OSH officers and local supervisors, resulted in 25 different risks. With the following division, 2 low risk level, 10 medium level risk, 11 high risk level and 2 extreme level risk. After handling by the management of the company against the risk of extreme and high level, there is risk to be 2 high risk and 11 medium level risks. To reduce the value of risk, companies can make safer working conditions and better supervision of employee's unsafe behavior. Keywords: Hazard Potential Identification, Risk Assessment, SMK3, HIRARC, FTA

PENERAPAN KAIZEN UNTUK MENGURANGI LOSS TIME DALAM PENINGKATAN PRODUKTIVITAS MESIN INFRARED WELDING (STUDI KASUS PT. MITSUBA INDONESIA)

PT Mitsuba Indonesia is a factory engaged in the manufacture of electrical automotive spare parts. The LED winker lamp is the newest product whose production demand is always increasing. The large demand for LED winker lamp products must of course be balanced with the readiness of production machines which are always in good condition. But in practice, the results of the production achievement are still low, this is due to the high machine loss time, especially in infrared welding machines. This study discusses the application of kaizen which aims to find the causes of loss time, make improvements in order to reduce loss time and determine loss time and productivity after repairs are made. The method used to analyze the causes of loss time is to calculate the value of six big losses and analysis of the cause and effect diagram. The analysis results showed that the idling minor factor and stoppages losses caused by part drop error and the set up and adjustment losses factor caused by a change in the type of production jig. Improvements made to the part drop error were adding 1 set of regulators. Meanwhile, the change in the production jig type is to modify the locking system on the lower and upper heater jig. Based on these improvements, it was able to reduce the loss time to 4.86% and productivity to increase 7.50% in July. Loss time fell 4.70% and productivity increased 7.90% in August.Keywords: LED winker lamp, infrared welding machine, loss time, six big losses, productivity.

PENENTUAN WAKTU BAKU DALAM PENGECEKAN BONDING SAMPEL SEPATU PADA PT. CHING LUH INDONESIA

PT. Ching Luh Indonesia is a company engaged in the manufacturing industry that produces sports shoes with well-known global brands, with annual revenues of more than US $ 1 billion, and has 8,000 workers. PT. Ching Luh Indonesia is a company that is responsive to technological advances and pays great attention to the comfort of employees in working, especially in the Laboratory section. In that section, the bonding checking process on the shoe samples currently still uses direct checking without any time reference in each sample. This is considered less effective because it makes the addition of the remaining sample for the next shift. This study aims to determine the standard time of each shoe sample variant and to determine the number of samples received by each operator. From the research results using the calculation of the standard time can be determined the standard time of each variant of the shoe sample, so it can also be determined the number of samples received for each operator. By determining the standard time for each shoe sample, it is expected that each operator can complete each sample according to the predetermined standard time, so that the specified target can be achieved.. Keywords: Standard Time, Bonding, Shoe Samples, Laboratory, Operator