scholarly journals Novel Optimised Structural Aluminium Cross-Sections Towards 3D Printing

Author(s):  
Konstantinos Daniel Tsavdaridis ◽  
Jack Antony Hughes ◽  
Lukas Grekavicius ◽  
Evangelos Efthymiou
Keyword(s):  
Author(s):  
Lawrence N Virgin

Locating the shear, or flexural, center of non-symmetric cross-sectional beams is a key element in the teaching of structural mechanics. That is, establishing the point on the plane of the cross-section where an applied load, generating a bending moment about a principal axis, results in uni-directional deflection, and no twisting. For example, in aerospace structures it is particularly important to assess the propensity of an airfoil section profile to resist bending and torsion under the action of aerodynamic forces. Cross-sections made of thin-walls, whether of open or closed form are of special practical importance and form the basis of the material in this paper. The advent of 3D-printing allows the development of tactile demonstration models based on non-trivial geometry and direct observation.


2016 ◽  
Vol 21 (9) ◽  
pp. 534-542 ◽  
Author(s):  
Jill A. Cochran ◽  
Zane Cochran ◽  
Kendra Laney ◽  
Mandi Dean

Want an affordable, powerful tool that can be used to teach such topics as solids, volume, and cross sections? Look into a 3D printer.


Author(s):  
Seyed M. Allameh ◽  
Miguel Ortiz Rejon

Abstract Construction industry is about to embrace 3D printing as a viable technology for fabricating structures that are not physically or commercially impractical. These include curved components that could be embedded in buildings. On the other hand, whole house building by 3D printing has been attempted around the world using giant concrete printers. The main question is how to integrate steel rebars in concrete by 3D welding and still maintain the structural integrity and reliability of the conventional rebars. To accomplish the incorporation of rebars in concrete, steel must be welded within concrete. Heat dissipation rates may be different in different directions when the 3D molten weld pool solidifies, especially when the substrate is concrete. This may affect the strength of the material along and across the weld bead. To investigate this effect, it is important to study the mechanical properties of 3D welded steel in the directions of length, thickness and width. Experiments conducted in this study include the 3D welding of steel on concrete tiles by attaching the torch of a MIG welder to a meter-scale 3D printer carriage. The weld beads were then cross sections in directions along the weld bead, across the bead and perpendicular to the ceramic substrate. Dog-bone shaped micro-scale samples were extracted along those direction by CNC machining and EDM milling. The specimens were then mounted on the grippers of a hybrid micro-tester and tensile tests were carried out. The results of the tests are reported, and the implications of the findings in terms of the feasibility of 3D printing of steel reinforced concrete are discussed.


2019 ◽  
Vol 955 ◽  
pp. 56-61
Author(s):  
Premysl Mencik ◽  
Veronika Melcova ◽  
Sona Kontarova ◽  
Radek Prikryl ◽  
Dagmara Perdochova ◽  
...  

Presented work deals with the development of bio-source and biodegradable composite material for 3D printing. Polymer blend based on poly (3-hydroxybutyrate) (60 wt%) and poly (lactic acid) (25 wt%) plasticized by tributyl citrate (15 wt%) was used as a matrix. This base blend was filled with 10 vol% of kaolin or limestone. Zinc stearate was used for the surface treatment of the limestone samples. The mechanical and thermal properties of the composites, as well as their behavior during 3D printing process, were compared with unfilled blend and commercial poly (lactic acid) based 3D printing filament. Warping behavior, one of the main problems of 3D printing materials, was studied by means of warp coefficient. Cross-sections of specimens 3D printed under the same processing conditions were observed by the optical microscope. In the case of composite samples, individual filaments were separated. Despite the separation, composites filled with kaolin and with surface treated limestone exhibited satisfying mechanical properties. Scanning electron microscopy analysis confirmed good particle distribution of the samples with kaolin and surface treated limestone. No significant particle agglomerates were formed in the composites with limestone proving good dispergation ability of zinc stearate. Thermogravimetric analysis and Differential scanning calorimetry analysis showed no degradable effect of the used fillers on base polymer matrix. Observed results indicate that kaolin and surface treated limestone are suitable fillers for the bio-source composites used for 3D printing.


Author(s):  
Marc Fabritius ◽  
Christoph Martin ◽  
Andreas Pott

Using fully-constrained cable robots as manipulators for 3D-printing, there is the risk of collisions between the cables and the printing part. This paper presents a method to calculate the shape of the workspace volume within which a part can be printed without such collisions. The presented method is based on the fact that the printing part is produced in a sequence of horizontal layers. The areas occupied by the cables in the layers are scaled similar mappings of the cross-sections of the printing part. There is no collision if the 2D-shapes occupied by the cables in the printing layer do not overlap with the cross-sections of the printing part in the same layer. A procedure to find the largest printable 2D-shapes within the class of parallelograms for each layer is developed. The maximum printable 3D-volume is then given by stacking the 2D-shapes of each layer. Figures show the results of the method applied on the cable robot IPAnema 3. Finally, a guideline for the design of fully-constrained cable robots to maximize their printable volume is given.


Author(s):  
Haiyang He ◽  
Yayue Pan ◽  
Alan Feinerman ◽  
Jie Xu

Oxygen inhibition has been proved capable of reducing the separation force and enabling successful prints in constrained surface vat photopolymerization (CSVP) based three-dimensional (3D) printing processes. It has also been demonstrated as a key factor that determines the feasibility of the newly developed CSVP-based continuous 3D printing systems, such as the continuous liquid interface production. Despite its well-known importance, it is still largely unknown regarding how to control and enhance the oxygen inhibition in CSVP. To close this knowledge gap, this paper investigates the constrained surface design, which allows for continuous and sufficient air permeation to enhance the oxygen inhibition in CSVP systems. In this paper, a novel constrained surface with air-diffusion-channel is proposed. The influences of the air-diffusion-channel design parameters on the robustness of the constrained surface, the light transmission rate, and light intensity uniformity are studied. The thickness of the oxygen inhibition layer associated with the proposed constrained surface is studied analytically and experimentally. Experimental results show that the proposed air-diffusion-channel design is effective in maintaining and enhancing the oxygen-inhibition effect, and thus can increase the solid cross section size of printable parts.


Author(s):  
S. Golladay

The theory of multiple scattering has been worked out by Groves and comparisons have been made between predicted and observed signals for thick specimens observed in a STEM under conditions where phase contrast effects are unimportant. Independent measurements of the collection efficiencies of the two STEM detectors, calculations of the ratio σe/σi = R, where σe, σi are the total cross sections for elastic and inelastic scattering respectively, and a model of the unknown mass distribution are needed for these comparisons. In this paper an extension of this work will be described which allows the determination of the required efficiencies, R, and the unknown mass distribution from the data without additional measurements or models. Essential to the analysis is the fact that in a STEM two or more signal measurements can be made simultaneously at each image point.


Author(s):  
R. W. Anderson ◽  
D. L. Senecal

A problem was presented to observe the packing densities of deposits of sub-micron corrosion product particles. The deposits were 5-100 mils thick and had formed on the inside surfaces of 3/8 inch diameter Zircaloy-2 heat exchanger tubes. The particles were iron oxides deposited from flowing water and consequently were only weakly bonded. Particular care was required during handling to preserve the original formations of the deposits. The specimen preparation method described below allowed direct observation of cross sections of the deposit layers by transmission electron microscopy.The specimens were short sections of the tubes (about 3 inches long) that were carefully cut from the systems. The insides of the tube sections were first coated with a thin layer of a fluid epoxy resin by dipping. This coating served to impregnate the deposit layer as well as to protect the layer if subsequent handling were required.


Author(s):  
Mihir Parikh

It is well known that the resolution of bio-molecules in a high resolution electron microscope depends not just on the physical resolving power of the instrument, but also on the stability of these molecules under the electron beam. Experimentally, the damage to the bio-molecules is commo ly monitored by the decrease in the intensity of the diffraction pattern, or more quantitatively by the decrease in the peaks of an energy loss spectrum. In the latter case the exposure, EC, to decrease the peak intensity from IO to I’O can be related to the molecular dissociation cross-section, σD, by EC = ℓn(IO /I’O) /ℓD. Qu ntitative data on damage cross-sections are just being reported, However, the microscopist needs to know the explicit dependence of damage on: (1) the molecular properties, (2) the density and characteristics of the molecular film and that of the support film, if any, (3) the temperature of the molecular film and (4) certain characteristics of the electron microscope used


Author(s):  
R.P. Apkarian ◽  
J.S. Sanfilippo

The synthetic androgen danazol, is an isoxazol derivative of ethisterone. It is utilized in the treatment of endometriosis, fibrocystic breast disease, and has a potential use as a contraceptive. A study was designed to evaluate the ultrastructural changes associated with danazol therapy in a rat model. The preliminary investigation of the distal segment of the rat uterine horn was undertaken as part of a larger study intended to elucidate the effects of danazol on the female reproductive tract.Cross-sections (2-3 mm in length) of the distal segment of the uterine horn from sixteen Sprague-Dawley rats were prepared for SEM. Ten rats in estrus served as controls and six danazol treated rats were noted to have alterations of the estrus cycle i.e. a lag in cycle phase or noncycling patterns. Specimens were fixed in 3% glutaraldehyde in 0.05M phosphate buffer containing CaCl2 at pH 7.0-7.4 and chilled to 4°C. After a brief wash in distilled water, specimens were passed through a graded series of ethanol, critical point dryed in CO2 from absolute ethanol, and coated with 6nm Au. Observations were made with an IS1-40 SEM operated at 15kV.


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