scholarly journals Best practices for design and fabrication of biomicrofluidic devices by resin 3D printing

2021 ◽  
Author(s):  
Hannah B. Musgrove ◽  
Megan A. Catterton ◽  
Rebecca R. Pompano
Keyword(s):  
3D Printing ◽  
Best Practices ◽  
Mechanical Stability ◽  
Fabrication Method ◽  
Clinical Tests ◽  
Digital Light Processing ◽  
Integrated Devices ◽  
Rapid Fabrication ◽  
3D Printed ◽  
Printing Techniques

Stereolithographic (SL) 3D printing, especially digital light processing (DLP) printing, is a promising rapid fabrication method for bio-microfluidic applications such as clinical tests, lab-on-a-chip devices, and sensor integrated devices. The benefits of 3D printing lead many to believe this fabrication method will accelerate the use of bioanalytical microfluidics, but there are major obstacles to overcome to fully utilize this technology. For commercially available printing materials, this includes challenges in producing prints with the print resolution and mechanical stability required for a particular design, along with cytotoxic components within many SL resins and low optical compatibility for imaging experiments. Potential solutions to these problems are scattered throughout the literature and rarely available in head-to-head comparisons. Therefore, we present here principles for navigation of 3D printing techniques and systematic tests to inform resin selection and optimization of the design and fabrication of SL 3D printed bio-microfluidic devices.

scholarly journals Materials Testing for the Development of Biocompatible Devices through Vat-Polymerization 3D Printing

Nanomaterials ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 1788
Author(s):  
Gustavo González ◽  
Désirée Baruffaldi ◽  
Cinzia Martinengo ◽  
Angelo Angelini ◽  
Annalisa Chiappone ◽  
...  
Keyword(s):  
3D Printing ◽  
Health Sector ◽  
Materials Testing ◽  
A549 Cell Line ◽  
Digital Light Processing ◽  
Biological Studies ◽  
3D Printed ◽  
High Flexibility ◽  
Printing Techniques ◽  
Selection Of

Light-based 3D printing techniques could be a valuable instrument in the development of customized and affordable biomedical devices, basically for high precision and high flexibility in terms of materials of these technologies. However, more studies related to the biocompatibility of the printed objects are required to expand the use of these techniques in the health sector. In this work, 3D printed polymeric parts are produced in lab conditions using a commercial Digital Light Processing (DLP) 3D printer and then successfully tested to fabricate components suitable for biological studies. For this purpose, different 3D printable formulations based on commercially available resins are compared. The biocompatibility of the 3D printed objects toward A549 cell line is investigated by adjusting the composition of the resins and optimizing post-printing protocols; those include washing in common solvents and UV post-curing treatments for removing unreacted and cytotoxic products. It is noteworthy that not only the selection of suitable materials but also the development of an adequate post-printing protocol is necessary for the development of biocompatible devices.

scholarly journals Rapid fabrication of MOF-based mixed matrix membranes through digital light processing

2021 ◽  
Author(s):  
Alexey Pustovarenko ◽  
Beatriz Seoane ◽  
Edy Abou-Hamad ◽  
Helen E King ◽  
Bert Weckhuysen ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Processing Speed ◽  
Mixed Matrix Membranes ◽  
Scientific Interest ◽  
Mixed Matrix ◽  
Digital Light Processing ◽  
Additive Manufacturing Technology ◽  
Rapid Fabrication ◽  
Manufacturing Methods

3D printing, also known as additive manufacturing technology, has greatly expanded across multiple sectors of technology replacing classical manufacturing methods by combining processing speed and high precision. The scientific interest...

scholarly journals Off-Axis Diffractive Optics for Compact Terahertz Detection Setup

2020 ◽  
Vol 10 (23) ◽  
pp. 8594
Author(s):  
Paweł Komorowski ◽  
Mateusz Surma ◽  
Michał Walczakowski ◽  
Przemysław Zagrajek ◽  
Agnieszka Siemion
Keyword(s):  
3D Printing ◽  
Small Volume ◽  
Optical Element ◽  
Structure Design ◽  
Thz Radiation ◽  
Direct Printing ◽  
Terahertz Detection ◽  
3D Printed ◽  
Printing Techniques ◽  
Optical Structure

Medical and many other applications require small-volume setups enabling terahertz imaging. Therefore, we aim to develop a device for the in-reflection examination of the samples. Thus, in this article, we focus on the diffractive elements for efficient redirection and focusing of the THz radiation. A terahertz diffractive optical structure has been designed, optimized, manufactured (using extrusion-based 3D printing) and tested. Two manufacturing methods have been used—direct printing of the structures from PA12, and casting of the paraffin structures out of 3D-printed molds. Also, the limitations of the off-axis focusing have been discussed. To increase the efficiency, an iterative algorithm has been proposed that optimizes off-axis structures to focus the radiation into small focal spots located far from the optical axis, at an angle of more than 30 degrees. Moreover, the application of higher-order kinoform structure design allowed the maintaining of the smallest details of the manufactured optical element, using 3D printing techniques.

scholarly journals Cost-Effectively 3D-Printed Rigid and Versatile Interpenetrating Polymer Networks

Materials ◽  
2021 ◽  
Vol 14 (16) ◽  
pp. 4544
Author(s):  
Osman Konuray ◽  
Arnau Sola ◽  
Jordi Bonada ◽  
Agnieszka Tercjak ◽  
Albert Fabregat-Sanjuan ◽  
...  
Keyword(s):  
3D Printing ◽  
Polymer Networks ◽  
Complex Form ◽  
Interpenetrating Polymer Networks ◽  
Dual Processing ◽  
Digital Light Processing ◽  
Superior Mechanical Properties ◽  
3D Printed ◽  
Acrylate Resin ◽  
Printed Materials

Versatile acrylate–epoxy hybrid formulations are becoming widespread in photo/thermal dual-processing scenarios, especially in 3D printing applications. Usually, parts are printed in a stereolithography or digital light processing (DLP) 3D printer, after which a thermal treatment would bestow the final material with superior mechanical properties. We report the successful formulation of such a hybrid system, consisting of a commercial 3D printing acrylate resin modified by an epoxy–anhydride mixture. In the final polymeric network, we observed segregation of an epoxy-rich phase as nano-domains, similar to what was observed in a previous work. However, in the current work, we show the effectiveness of a coupling agent added to the formulation to mitigate this segregation for when such phase separation is undesired. The hybrid materials showed significant improvement of Young’s modulus over the neat acrylate. Once the flexible, partially-cured material was printed with a minimal number of layers, it could be molded into a complex form and thermally cured. Temporary shapes were readily programmable on this final material, with easy shape recovery under mild temperatures. Inspired by repairable 3D printed materials described recently, we manufactured a large object by printing its two halves, and then joined them covalently at the thermal cure stage with an apparently seamless union.

scholarly journals 3D Printing of Thermo-Sensitive Drugs

Pharmaceutics ◽  
2021 ◽  
Vol 13 (9) ◽  
pp. 1524
Author(s):  
Sadikalmahdi Abdella ◽  
Souha H. Youssef ◽  
Franklin Afinjuomo ◽  
Yunmei Song ◽  
Paris Fouladian ◽  
...  
Keyword(s):  
3D Printing ◽  
Three Dimensional ◽  
Fused Deposition Modelling ◽  
Future Directions ◽  
Digital Light Processing ◽  
Fused Deposition ◽  
Printing Technique ◽  
3D Printed ◽  
Semi Solid ◽  
Selection Of

Three-dimensional (3D) printing is among the rapidly evolving technologies with applications in many sectors. The pharmaceutical industry is no exception, and the approval of the first 3D-printed tablet (Spiratam®) marked a revolution in the field. Several studies reported the fabrication of different dosage forms using a range of 3D printing techniques. Thermosensitive drugs compose a considerable segment of available medications in the market requiring strict temperature control during processing to ensure their efficacy and safety. Heating involved in some of the 3D printing technologies raises concerns regarding the feasibility of the techniques for printing thermolabile drugs. Studies reported that semi-solid extrusion (SSE) is the commonly used printing technique to fabricate thermosensitive drugs. Digital light processing (DLP), binder jetting (BJ), and stereolithography (SLA) can also be used for the fabrication of thermosensitive drugs as they do not involve heating elements. Nonetheless, degradation of some drugs by light source used in the techniques was reported. Interestingly, fused deposition modelling (FDM) coupled with filling techniques offered protection against thermal degradation. Concepts such as selection of low melting point polymers, adjustment of printing parameters, and coupling of more than one printing technique were exploited in printing thermosensitive drugs. This systematic review presents challenges, 3DP procedures, and future directions of 3D printing of thermo-sensitive formulations.

scholarly journals Approaches of combining a 3D-printed elastic structure and a hydrogel to create models for plant-inspired actuators

MRS Advances ◽  
2021 ◽  
Author(s):  
Nadia Rodriguez ◽  
Anil K. Bastola ◽  
Marc Behl ◽  
Patricia Soffiatti ◽  
Nick P. Rowe ◽  
...  
Keyword(s):  
3D Printing ◽  
Functional Traits ◽  
Active Component ◽  
Preliminary Investigation ◽  
Polymeric Materials ◽  
Southeastern Brazil ◽  
Passive Component ◽  
Material System ◽  
3D Printed ◽  
Printing Techniques

Abstract Inspired by the interesting functional traits of a climbing cactus, Selenicereus setaceus, found in the forest formations of Southeastern Brazil, we formulated a hypothesis that we can directly learn from the plants to develop multi-functional artificial systems by means of a multi-disciplinary approach. In this context, our approach is to take advantage of 3D-printing techniques and shape-memory hydrogels synergistically to mimic the functional traits of the cactus. This work reports on the preliminary investigation of cactus-inspired artificial systems. First, we 3D-printed soft polymeric materials and characterized them, which defines the structure and is a passive component of a multi-material system. Second, different hydrogels were synthesized and characterized, which is an active component of a multi-material system. Finally, we investigated how the hydrogel can be integrated into the 3D-printed constructs to develop artificial functional systems. Graphic abstract

scholarly journals Beam Scanning Capabilities of a 3D-Printed Perforated Dielectric Transmitarray

Electronics ◽  
2019 ◽  
Vol 8 (4) ◽  
pp. 379 ◽  
Author(s):  
Andrea Massaccesi ◽  
Gianluca Dassano ◽  
Paola Pirinoli
Keyword(s):  
3D Printing ◽  
Unit Cell ◽  
Multibeam Antenna ◽  
Beam Scanning ◽  
Additional Advantage ◽  
Ka Band ◽  
Measured Radiation ◽  
3D Printed ◽  
Printing Techniques

In this paper, the design of a beam scanning, 3D-printed dielectric Transmitarray (TA) working in Ka-band is discussed. Thanks to the use of an innovative three-layer dielectric unit-cell that exploits tapered sections to enhance the bandwidth, a 50 × 50 elements transmitarray with improved scanning capabilities and wideband behavior has been designed and experimentally validated. The measured radiation performances over a scanning coverage of ±27 ∘ shown a variation of the gain lower than 2.9 dB and a 1-dB bandwidth in any case higher than 23%. The promising results suggest that the proposed TA technology is a valid alternative to realize a passive multibeam antenna, with the additional advantage that it can be easily manufactured using 3D-printing techniques.

scholarly journals DLP 3D Printing Meets Lignocellulosic Biopolymers: Carboxymethyl Cellulose Inks for 3D Biocompatible Hydrogels

Polymers ◽  
2020 ◽  
Vol 12 (8) ◽  
pp. 1655 ◽  
Author(s):  
Giuseppe Melilli ◽  
Irene Carmagnola ◽  
Chiara Tonda-Turo ◽  
Fabrizio Pirri ◽  
Gianluca Ciardelli ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
3D Printing ◽  
Carboxymethyl Cellulose ◽  
Biomedical Applications ◽  
Digital Light Processing ◽  
Chemically Modified ◽  
Significant Step ◽  
3D Printed ◽  
Biomedical Field

The development of new bio-based inks is a stringent request for the expansion of additive manufacturing towards the development of 3D-printed biocompatible hydrogels. Herein, methacrylated carboxymethyl cellulose (M-CMC) is investigated as a bio-based photocurable ink for digital light processing (DLP) 3D printing. CMC is chemically modified using methacrylic anhydride. Successful methacrylation is confirmed by 1H NMR and FTIR spectroscopy. Aqueous formulations based on M-CMC/lithium phenyl-2,4,6-trimethylbenzoylphosphinate (LAP) photoinitiator and M-CMC/Dulbecco’s Modified Eagle Medium (DMEM)/LAP show high photoreactivity upon UV irradiation as confirmed by photorheology and FTIR. The same formulations can be easily 3D-printed through a DLP apparatus to produce 3D shaped hydrogels with excellent swelling ability and mechanical properties. Envisaging the application of the hydrogels in the biomedical field, cytotoxicity is also evaluated. The light-induced printing of cellulose-based hydrogels represents a significant step forward in the production of new DLP inks suitable for biomedical applications.

scholarly journals The Application of 3D-Printing Techniques in the Manufacturing of Cement-Based Construction Products and Experiences Based on the Assessment of Such Products

Buildings ◽  
2020 ◽  
Vol 10 (9) ◽  
pp. 144
Author(s):  
Guillermo Sotorrío Ortega ◽  
Javier Alonso Madrid ◽  
Nils O. E. Olsson ◽  
José Antonio Tenorio Ríos
Keyword(s):  
3D Printing ◽  
Construction Industry ◽  
Material Consumption ◽  
Construction Products ◽  
International Projects ◽  
Substantial Progress ◽  
3D Printed ◽  
Materials Used ◽  
Printing Techniques

The construction industry has embraced digitisation and industrialisation in response to the need to increase its productivity, optimise material consumption and improve workmanship. Additive manufacturing (AM), more widely known as 3D printing, has driven substantial progress in these respects in other industries, and a number of national and international projects have helped to introduce the technique to the construction industry. As with other innovative processes not covered by uniform standards, appropriate assessments and testing methodologies to control the quality of the 3D-printed end products, while not obligatory, are advisable. This article shows that regulation is not an obstacle to the use of an innovative product, such as 3D printing, by proposing quality-control tests and an assessment methodology, in the understanding that standardisation ensures the viability of a technology. The information, including the methods and results, is based on the authors’ experiences in the development of three research projects pertaining to 3D printing. This paper also discusses whether the performance of the materials used in 3D printing could be superior to traditional ones.

Sign in / Sign up

Export Citation Format

Share Document